Description
-
Model List:
- HD785-5 Dump Truck
- 1. COVER
- 2. FOREWORD
- 2.1. FOREWORD
- 2.2. SAFETY INFORMATION
- 2.3. INTENDED USE
- 2.3.1. DIRECTIONS OF MACHINE
- 2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.4.2. ENGINE SERIAL NO. PLATE POSITION
- 2.4.3. SERVICE METER POSITION
- 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
- 2.5. CONTENTS
- 3. SAFETY
- 3.1. SAFETY
- 3.2. SAFETY LABELS
- 3.2.1. POSITION FOR ATTACHING SAFETY LABELS
- 3.2.2. SAFETY LABELS
- 3.3. GENERAL PRECAUTIONS
- 3.4. PRECAUTIONS DURING OPERATION
- 3.4.1. BEFORE STARTING ENGINE
- 3.4.2. AFTER STARTING ENGINE
- 3.4.3. BATTERY
- 3.4.4. TOWING
- 3.5. PRECAUTIONS FOR MAINTENANCE
- 3.6. PRECAUTIONS WITH TIRES
- 4. OPERATION
- 4.1. GENERAL VIEW
- 4.1.1. GENERAL VIEW OF MACHINE
- 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
- 4.2. EXPLANATION OF COMPONENTS
- 4.2.1. MACHINE MONITOR
- 4.2.2. SWITCHES
- 4.2.3. CONTROL LEVERS AND PEDALS
- 4.2.4. MECHATRONICS EQUIPMENT CONTROLLER
- 4.2.5. BODY PIVOT PIN
- 4.2.6. DUST INDICATOR
- 4.2.7. FUSES
- 4.2.8. CAR STEREO
- 4.2.9. AIR CONDITIONER
- 4.2.10. CAR HEATER
- 4.2.11. LOCATION OF FIRE EXTINGUISHER
- 4.2.12. LOCATION OF FIRST AID KIT
- 4.3. OPERATION
- 4.3.1. CHECK BEFORE STARTING ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
- 4.3.4. STOPPING ENGINE
- 4.3.5. CHECKS AFTER STOPPING ENGINE
- 4.3.6. MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
- 4.3.7. SHIFTING GEAR
- 4.3.8. TRAVELING DOWNHILL
- 4.3.9. STEERING THE MACHINE
- 4.3.10. LOADING OPERATIONS
- 4.3.11. DUMP OPERATIONS
- 4.3.12. PRECAUTIONS FOR OPERATION
- 4.3.13. PARKING MACHINE
- 4.3.14. CHECKS AFTER COMPLETION OF WORK
- 4.3.15. DRAIN WATER FROM AIR TANK
- 4.3.16. LOCKING
- 4.3.17. HANDLING TIRES
- 4.4. DETERMINING AND MAINTAINING TRAVEL ROAD
- 4.4.1. DETERMINING TRAVEL ROAD
- 4.4.2. MAINTAINING TRAVEL ROAD
- 4.5. TRANSPORTATION
- 4.5.1. PRECAUTIONS WHEN TRANSPORTING
- 4.5.2. STEPS FOR TRANSPORTATION
- 4.5.3. METHOD OF SECURING MACHINE
- 4.5.4. METHOD OF LIFTING MACHINE
- 4.6. COLD WEATHER OPERATION
- 4.6.1. PRECAUTIONS FOR LOW TEMPERATURE
- 4.6.2. PRECAUTIONS AFTER COMPLETION OF WORK
- 4.6.3. AFTER COLD WEATHER
- 4.7. LONGTERM STORAGE
- 4.7.1. BEFORE STORAGE
- 4.7.2. DURING STORAGE
- 4.7.3. AFTER STORAGE
- 4.7.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
- 4.8. TROUBLESHOOTING
- 4.8.1. AFTER RUNNING OUT OF FUEL
- 4.8.2. METHOD OF TOWING MACHINE
- 4.8.3. IF BATTERY IS DISCHARGED
- 4.8.4. OTHER TROUBLE
- 5. MAINTENANCE
- 5.1. GUIDES TO MAINTENANCE
- 5.2. OUTLINE OF SERVICE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.2.2. OUTLINE OF ELECTRIC SYSTEM
- 5.3. WEAR PARTS
- 5.3.1. WEAR PARTS LIST
- 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 5.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
- 5.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 5.5.1. TORQUE LIST
- 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 5.6.1. SAFETY CRITICAL PARTS
- 5.7. MAINTENANCE SCHEDULE CHART
- 5.7.1. MAINTENANCE SCHEDULE CHART
- 5.8. SERVICE PROCEDURE
- 5.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
- 5.8.2. WHEN REQUIRED
- 5.8.3. CHECK BEFORE STARTING
- 5.8.4. EVERY 100 HOURS SERVICE
- 5.8.5. EVERY 250 HOURS SERVICE
- 5.8.6. EVERY 500 HOURS SERVICE
- 5.8.7. EVERY 1000 HOURS SERVICE
- 5.8.8. EVERY 2000 HOURS SERVICE
- 5.8.9. EVERY 4000 HOURS SERVICE
- 5.8.10. EVERY 15000 HOURS SERVICE
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. ATTACHMENTS, OPTIONS
- 7.1. HANDLING PAYLOAD METER
- 7.1.1. NAME OF PARTS
- 7.1.2. EXTERNAL DISPLAY LAMPS
- 7.1.3. OPERATING PAYLOAD METER
- 7.2. TACHOGRAPH (TCO 156)
- 7.2.1. EXPLANATION OF COMPONENTS
- 7.2.2. METHOD OF USING KEY
- 7.2.3. METHOD OF USE
- 7.3. REVO TACHOGRAPH (TCO 157)
- 7.3.1. EXPLANATION OF COMPONENTS
- 7.3.2. METHOD OF USE
- 7.4. USING DIFFERENTIAL LOCK
- 7.4.1. DIFFERENTIAL LOCK PEDAL
- 7.4.2. PRECAUTIONS AND METHOD OF USE
- 7.5. OPERATION OF ABS AND ABS/ASR
- 7.5.1. EXPLANATION OF COMPONENTS
- 7.5.2. OPERATION METHOD
- 7.5.3. PRECAUTIONS FOR USE
- 7.5.4. TROUBLESHOOTING
- 7.6. ARSC (AUTOMATIC RETARDER SPEED CONTROL)
- 7.6.1. EXPLANATION OF COMPONENTS
- 7.6.2. METHOD OF OPERATION
- 7.6.3. TROUBLESHOOTING
- 7.7. PMC (POWERTRAIN MANAGEMENT CONTROLLER) AND MOM (MESSAGE FOR OPERATION AND MAINTENANCE)
- 7.7.1. ABNORMALITY DISPLAYED DURING OPERATION
- 7.7.2. HOW TO DOWNLOAD THE STORED DATA IN PMC AND OTHER CONTROLLERS
- 7.7.3. MESSAGE FOR OPERATION AND MAINTENANCE (MOM)
- 7.8. ASRII (AUTOMATIC SPIN REGULATOR II)
- 7.8.1. EXPLANATION OF COMPONENTS
- 7.8.2. ACTUATION OF ASRII SYSTEM
- 7.8.3. PRECAUTIONS WHEN USING
- 7.8.4. TROUBLESHOOTING
- 7.9. HANDLING AUTOGREASING SYSTEM
- 7.9.1. OUTLINE OF AUTOGREASING SYSTEM
- 7.9.2. SETTING GREASE CAN
- 7.9.3. INITIAL SETTING OF AUTOGREASING SYSTEM
- 7.9.4. METHOD OF OPERATING AUTOGREASING SYSTEM
- 7.9.5. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
- 7.9.6. POSITION OF EACH INJECTOR
- 7.9.7. GREASING POINTS FOR EACH INJECTOR
- 8. HIGH ATITUDE SPECIFICATIONS
- 8.1. EXPLANATION OF COMPONENTS
- 8.2. SERVICE PROCEDURE
- 8.2.1. CHECK BEFORE STARTING
- 8.2.2. EVERY 2000 HOURS SERVICE
- 9. INDEX
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