Komatsu HD785-5, HD985-5 Dump Truck Shop Manual SEBM013917
Komatsu HD785-5, HD985-5 Dump Truck Shop Manual SEBM013917 - Image 2
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Komatsu HD785-5, HD985-5 Dump Truck Shop Manual SEBM013917 - Image 5

Komatsu HD785-5, HD985-5 Dump Truck Shop Manual SEBM013917

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM013917
  • Format: PDF
  • Size: 47.6MB
  • Number of Pages: 1392
Category:

Description

  • Model List:

    • HD785-5 Dump Truck
    • HD985-5 Dump Truck
  • 1. COVER
  • 2. CONTENTS
  • 3. GENERAL
  • 3.1. GENERAL ASSEMBLY DRAWING
  • 3.2. SPECIFICATIONS
  • 3.3. WEIGHT TABLE
  • 3.4. LIST OF LUBRICANT AND COOLANT
  • 4. STRUCTURE AND FUNCTION
  • 4.1. RADIATOR, TORQUE CONVERTER COOLER
  • 4.2. BRAKE OIL COOLER
  • 4.3. POWER TRAIN SKELETON
  • 4.4. OUTPUT SHAFT (HD7855)
  • 4.5. OUTPUT SHAFT (HD9855)
  • 4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
  • 4.7. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
  • 4.8. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
  • 4.9. TORQUE CONVERTER
  • 4.10. TORQUE CONVERTER VLAVE
  • 4.11. LOCKUP SOLENOID VALVE
  • 4.12. TRANSMISSION
  • 4.13. TRANSMISSION VALVE
  • 4.14. ECMV
  • 4.15. LUBRICATION RELIEF VALVE
  • 4.16. FRONT AXLE (HD7855)
  • 4.17. FRONT AXLE (HD9855)
  • 4.18. REAR AXLE (HD7855)
  • 4.19. REAR AXLE (HD9855)
  • 4.20. DIFFERENTIAL
  • 4.21. DIFFERENTIAL LOCK CONTROL
  • 4.22. DIFFERENTIAL LOCK SOLENOID VALVE
  • 4.23. FINAL DRIVE (HD7855)
  • 4.24. FINAL DRIVE (HD9855)
  • 4.25. FRONT BRAKE
  • 4.26. REAR BRAKE
  • 4.27. PARKING BRAKE
  • 4.28. WHEELS (HD7855)
  • 4.29. WHEELS (HD9855)
  • 4.30. AXLE SUPPORT (HD7855)
  • 4.31. AXLE SUPPORT (HD9855)
  • 4.32. STEERING SYSTEM
  • 4.33. STEERING WHEEL (HD7855)
  • 4.34. STEERING WHEEL (HD9855)
  • 4.35. STEERING LINKAGE
  • 4.36. SUSPENSION SYSTEM
  • 4.37. SUSPENSION CYLINDER
  • 4.38. REAR SUSPENSION CYLINDER
  • 4.39. AIR PIPING
  • 4.40. AIR CIRCUIT DIAGRAM
  • 4.41. DESICCANT TYPE AIR DRIER (IF EQUIPPED)
  • 4.42. AIR GOVERNOR
  • 4.43. SAFETY VALVE
  • 4.44. CHECK VALVE
  • 4.45. DOUBLE CHECK VALVE
  • 4.46. AUTO DRAIN VALVE
  • 4.47. HAND BRAKE VALVE
  • 4.48. BRAKE VALVE
  • 4.49. EMERGENCY BRAKE CONTROL VALVE
  • 4.50. PARKING BRAKE CONTROL VALVE
  • 4.51. PARKING BRAKE PILOT VALVE
  • 4.52. RELAY VLAVE
  • 4.53. PARKING BRAKE RELAY VALVE
  • 4.54. QUICKRELEASE VALVE
  • 4.55. PARKING BRAKE CHAMBER
  • 4.56. RATIO VALVE (FOR FRONT BRAKE)
  • 4.57. FRONT BRAKE CHAMBER
  • 4.58. BRAKE CHAMBER
  • 4.59. SLACK ADJUSTER
  • 4.60. AIR DRIER (DESICCANT TYPE) (IF EQUIPPED)
  • 4.61. HYDRAULIC PIPING
  • 4.62. HYDRALUIC CIRCUIT DIAGRAM
  • 4.63. DUMP BODY CONTROL
  • 4.64. HYDRAULIC TANK AND BRAKE COOLING OIL TANK (HD7855)
  • 4.65. HYDRAULIC TANK AND BRAKE COOLING OIL TANK (HD9855)
  • 4.66. BRAKE COOLING OIL CONTROL VALVE (BCV)
  • 4.67. STEERING VALVE
  • 4.68. DEMAND VALVE
  • 4.69. HOIST VALVE
  • 4.70. CROSSOVER RELIEF VALVE
  • 4.71. STEERING CYLINDER
  • 4.72. HOIST CYLINDER
  • 4.73. ELECTRICAL CIRCUIT DIAGRAM
  • 4.74. STOP LAMP SWITCH
  • 4.75. EXHAUST BRAKE SWITCH
  • 4.76. TILT SWITCH
  • 4.77. FRONT BRAKE CUTOFF VALVE
  • 4.78. OVERRUN PREVENTION VALVE
  • 4.79. EXHAUST BRAKE VALVE
  • 4.80. HORN VALVE
  • 4.81. PARKING BRAKE SWITCH
  • 4.82. AIR CONDITIONER
  • 4.83. ENGINE CONTROL SYSTEM
  • 4.84. EXHAUST BRAKE
  • 4.85. AUTOMATIC SHIFT CONTROL SYSTEM
  • 4.86. AUTOMATIC EMERGENCY STEERING SYSTEM
  • 4.87. AUTOMATIC SUSPENSION SYSTEM
  • 4.88. AUTOMATIC SUSPENSION MODE SELECTION CONTROL
  • 4.89. PAYLOAD METER (PRINTER TYPE) (OP)
  • 4.90. PAYLOAD METER (CARD TYPE) (OP)
  • 4.91. MACHINE MONITOR SYSTEM
  • 4.92. PMC SYSTEM (MACHINE EQUIPPED WITH ELECTRONIC GOVERNOR) (OP)
  • 4.93. MAINTENANCE MONITOR SYSTEM
  • 4.94. ABS/ASR SYSTEM
  • 4.95. ABS/ASR CONTROLLER (ECU)
  • 4.96. ABS PRESSURE CONTROL VALVE
  • 4.97. ASR CONTROL VALVE
  • 4.98. WHEEL SPEED SENSOR
  • 4.99. RELAY
  • 4.100. ASR SYSTEM (IF EUQIPPED)
  • 4.101. HYDRAULIC TANK PRESSURIZING SYSTEM (HIGH ALTITUDE SPECIFICATION)
  • 4.102. AUTOGREASING SYSTEM
  • 5. TESTING AND ADJUSTING
  • 5.1. STANDARD VALUE TABLE FOR ENGINE BELATED PARTS
  • 5.2. STANDARD VALUE TABLE FOR CHASSIS
  • 5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
  • 5.4. TESTING AND ADJUSTING
  • 5.5. TROUBLESHOOTING
  • 6. DISASSEMBLY AND ASSEMBLY
  • 6.1. METHOD OF USING MANUAL
  • 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 6.3. SPECIAL TOOL LIST
  • 6.4. STARING MOTOR
  • 6.5. ALTERNATOR
  • 6.6. ENGINE OIL COOLER
  • 6.7. LEFT BANK FUEL INJECTION PUMP
  • 6.8. RIGHT BANK FUEL INJECTION PUMP ASSEMBKY (WITHOUT GOVERNOR)
  • 6.9. AIR COMPRESSOR
  • 6.10. WATER PUMP
  • 6.11. AFTERCOOLER CORE
  • 6.12. TURBOCHARGER
  • 6.13. NOZZLE HOLDER
  • 6.14. CYLINDER HEAD
  • 6.15. EXHAUST BRAKE
  • 6.16. ENGINE
  • 6.17. ENGINE FRONT SEAL
  • 6.18. ENGINE REAR SEAL
  • 6.19. RADIATOR TORQUE CONVERTER COOLER
  • 6.20. BRAKE COOLER
  • 6.21. OUTPUT SHAFT
  • 6.22. TORQUE CONVERTER, TRANSMISSION
  • 6.23. PROCEDURE FOR CENTERING THE ENGINE ASSEMBLY AND TROQUE CONVERTER, TRANSMISSION ASSEMBLY
  • 6.24. TORQUE CONVERTER, CONTROL VALVE
  • 6.25. TORQUE CONVERTER AND TRANSMISSION
  • 6.26. TORQUE CONVERTER, PTO
  • 6.27. TRANSMISSION
  • 6.28. ECMV
  • 6.29. DIFFERENTIAL (FOR STANFARD DIFFERENTIAL)
  • 6.30. DIFFERENTIAL (WITH DIFFERENTIAL LOCK)
  • 6.31. FRONT WHEEL
  • 6.32. REAR WHEEL
  • 6.33. FRONT BRAKE CALIPER
  • 6.34. FRONT BRAKE CALIPER PAD
  • 6.35. FRONT WHEEL HUB
  • 6.36. FINAL DRIVE CARRIER
  • 6.37. FINAL DRIVE
  • 6.38. REAR BRAKE
  • 6.39. REAR WHEEL BRAKE
  • 6.40. PARKING BRAKE PAD
  • 6.41. PARKING BRAKE CALIPER
  • 6.42. FRONT SUSPENDION CYLINDER
  • 6.43. KING PIN
  • 6.44. VARIBLE DAMPING SELECTIOR VALVE
  • 6.45. REAR SUSPENSION CYLINDER
  • 6.46. AIR GOVERNOR
  • 6.47. BRAKE VALVE
  • 6.48. PARKING VRAKE CHAMBER
  • 6.49. REAR BRAKE VHAMBER
  • 6.50. FRONT BRAKE CHAMBER
  • 6.51. SLACK ADJUSTER
  • 6.52. AIR DRIER (DESICCANT TYPE)
  • 6.53. BRAKE COLLING PUMP
  • 6.54. STEERING, HOIST PUMP
  • 6.55. TORQUE CONVERTER, TRANSMISSION PUMP
  • 6.56. EMERGENCY STEERING MOTOR PUMP
  • 6.57. STEERING VALVE
  • 6.58. BRAKE CONTROL VALVE (BCV)
  • 6.59. DEMAND VALVE
  • 6.60. RELIEF VALVE
  • 6.61. HOIST VALVE
  • 6.62. STEERING CYLINDER
  • 6.63. HOIST CYLINDER
  • 6.64. BODY
  • 6.65. CONTROLLER
  • 6.66. AIR CONITIONER COMPRESSOR
  • 6.67. RECEIVER TAKE
  • 6.68. AIR CONDITIONER CONDENSER
  • 7. MAINTENANCE STANDARD
  • 7.1. OUTPUT SHAFT
  • 7.2. TURQUE CONVERTER VALVE
  • 7.3. TORQUE CONVERTER
  • 7.4. TRANSMISSION
  • 7.5. ECMV (ELECTRONIC CONTROL MODULATION VALVE)
  • 7.6. FRONT AXLE
  • 7.7. FRONT AXLE (WITH ABS/ASR) (IF EQUIPPED)
  • 7.8. REAR AXLE SUPPORT (HD7855)
  • 7.9. REAR AXLE SUPPORT (HD9855)
  • 7.10. DIFFERENTIAL
  • 7.11. FINAL DRIVE (HD7855)
  • 7.12. FINAL DRIVE (HD9855)
  • 7.13. FRONT BRAKE
  • 7.14. REAR BRAKE
  • 7.15. REAR BRAKE (WITH ABS/ASR) (IF EQUIPPED)
  • 7.16. PARKING BRAKE
  • 7.17. STEERING LINKAGE
  • 7.18. FRONT SUSPENSION CYLINDER
  • 7.19. REAR SUSPENSION CYLINDER
  • 7.20. PARKING BRAKE CHAMBER
  • 7.21. SLACK ADJUSTER
  • 7.22. HYDRAULIC PUMP (SAR160) (FOR TORQUE CONVERTER AND TRANSMISSION)
  • 7.23. HYDRAULIC PUMP (SAR4180180FOR STEERING,WORK EQUIPMENT) (SAR4285285FOR BRAKE COOLING)
  • 7.24. DEMAND VALVE
  • 7.25. CROSSOVER RELIEF VALVE
  • 7.26. HOIST VALVE
  • 7.27. STEERING CYLINDER
  • 7.28. HOIST CYLINDER
  • 8. OTHERS
  • 8.1. ELECTRICAL CIRCUIT DIAGRAM
  • 8.2. ELECTRICAL CONTROL SYSTEM
  • 8.3. AUTOMATIC SHIFT CONTROL SYSTEM
  • 8.4. AUTOMATIC SUSPENSION SYSTEM
  • 8.5. PAYLOAD METER (PRINTER TYPE) (OP)
  • 8.6. PAYLOAD METER (CARD TYPE) (OP)
  • 8.7. PMC SYSTEM (OP)
  • 8.8. ASR SYSTEM (OP)
  • 8.9. ELECTRICAL CIRCUIT DIAGRAM
  • 8.10. ELECTRICAL CIRCUIT DIAGRAM
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