Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K
Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K - Image 2
Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K - Image 3
Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K - Image 4
Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K - Image 5

Komatsu JV100A-1, JV100WA-1, JV100WP-1 Shop Manual SEBM02650103K

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM02650103K
  • Format: PDF
  • Size: 30.7MB
  • Number of Pages: 303
Category:

Description

  • Model List:

    • JV100A-1
    • JV100WA-1
    • JV100WP-1
  • 1. COVER
  • 2. CONTENTS
  • 3. ENGINE
  • 3.1. STRUCTURE AND FUNCTION
  • 3.1.1. ACCEL,FUEL TANK AND PIPING
  • 3.1.2. RADIATOR,ENGINE MOUNT AND AIR CLEANER
  • 3.2. TESTING AND ADJUSTING
  • 3.2.1. TESTING AND ADJUSTING TOOL LIST
  • 3.2.2. TESTING AND ADJUSTING DATA
  • 3.2.3. ADJUSTMENT OF VALVE CLEARANCE
  • 3.2.4. MEASURING COMPRESSION PRESSURE
  • 3.2.5. MEASURING BLOWBY
  • 3.2.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
  • 3.2.7. TESTING AND ADJUSTING FAN BELT TENSION
  • 3.2.8. TROUBLESHOOTING
  • 3.2.8.1. STARTING MOTOR DOES NOT ROTATE AT ALL WHEN STARTING SWITCH IS PLACED IN START(IN COLD WEATHER)
  • 3.2.8.2. STARTING MOTOR DOES NOT ROTATE
  • 3.2.8.3. ROTATION OF STARTING MOTOR IS TOO SLOW TO START THE ENGINE
  • 3.2.8.4. WHEN THE STARTING SWITCH IS PUT IN START POSITION,THE SOUND OF THE PINION GOING IN AND OUT CAN BE HEARD,BUT THE STARTING MOTOR DOES NOT ROTATE
  • 3.2.8.5. HEATER SIGNAL DOES NOT COME ON,EVEN WHEN THE STARTING SWITCH IS IN PREHEAT POSITION
  • 3.2.8.6. BATTERY IS OFTEN INSUFFICIENTLY CHARGED
  • 3.3. DISASSEMBLY AND ASSEMBLY
  • 3.3.1. STARTING MOTOR
  • 3.3.1.1. REMOVAL AND INSTALLATION
  • 3.3.2. ALTERNATOR
  • 3.3.2.1. REMOVAL AND INSTALLATION
  • 3.3.3. FUEL INJECTION PUMP
  • 3.3.3.1. REMOVAL AND INSTALLATION
  • 3.3.4. WATER PUMP
  • 3.3.4.1. REMOVAL INSTALLATION
  • 3.3.5. NOZZLE HOLDER
  • 3.3.5.1. REMOVAL AND INSTALLATION
  • 3.3.6. TURBOCHARGER
  • 3.3.6.1. REMOVAL AND INSTALLATION
  • 3.3.7. RADIATOR AND OIL COOLER
  • 3.4. STRUCTURE AND FUNCTION
  • 3.4.1. POWER TRAIN
  • 3.4.2. PTO(POWER TAKEOFF)
  • 3.4.3. HYDROSTATIC TRANSMISSION(H.S.T.)
  • 3.4.4. RANGE TRANSMISSION
  • 3.4.5. TRANSMISSION CONTROL LEVERS
  • 3.4.6. UNIVERSAL JOINT
  • 3.4.7. DIFFERENTIAL
  • 3.4.8. NONSPIN DIFFERENTIAL
  • 3.4.9. FINAL DRIVE
  • 3.4.10. WHEEL
  • 3.5. TESTING AND ADJUSTING
  • 3.5.1. TRAVEL AND OPERATING FORCE OF GEAR SHIFT LEVER
  • 3.5.2. TRAVEL AND OPERATING FORCE OF TRAVEL LEVER
  • 3.5.3. TESTING HYDRAULIC PRESSURE OF TRAVEL
  • 3.6. DISASSEMBLY AND ASSEMBLY
  • 3.6.1. TRAVEL PUMP ASSEMBLY
  • 3.6.1.1. REMOVAL AND INSTALLATION
  • 3.6.2. FRONT ROLLER TRAVEL MOTOR(JV100WA,WP)
  • 3.6.2.1. REMOVAL
  • 3.6.2.2. INSTALLATION
  • 3.6.3. TRAVEL MOTOR ASSEMBLY
  • 3.6.3.1. REMOVAL
  • 3.6.3.2. INSTALLATION
  • 3.6.4. RANGE TRANSMISSION ASSEMBLY
  • 3.6.4.1. REMOVAL
  • 3.6.4.2. INSTALLATION
  • 3.6.4.3. DISASSEMBLY
  • 3.6.4.4. ASSEMBLY
  • 3.6.5. SHIFTER COVER ASSEMBLY
  • 3.6.5.1. DISASSEMBLY
  • 3.6.5.2. ASSEMBLY
  • 3.6.6. REAR AXLE HOUSING ASSEMBLY
  • 3.6.6.1. REMOVAL
  • 3.6.6.2. INSTALLATION
  • 3.6.7. BEVEL GEAR ASSEMBLY
  • 3.6.7.1. DISASSEMBLY
  • 3.6.7.2. ASSEMBLY
  • 3.6.8. FINAL DRIVE ASSEMBLY
  • 3.6.8.1. DISASSEMBLY
  • 3.6.8.2. ASSEMBLY
  • 3.6.9. PLANETARY GEAR
  • 3.6.9.1. DISASSEMBLY AND ASSEMBLY
  • 3.7. MAINTENANCE STANDARD
  • 3.7.2. RANGE TRANSMISSION
  • 3.7.3. DIFFERENTIAL
  • 3.7.4. FINAL DRIVE
  • 4. STEERING SYSTEM
  • 4.1. STRUCTURE AND FUNCTION
  • 4.1.1. STEERING PIPING
  • 4.1.2. FLOW CONTROL VALVE
  • 4.1.3. STEERING VALVE
  • 4.1.4. STEERING PUMP
  • 4.1.5. STEERING CYLINDER
  • 4.2. TESTING AND ADJUSTING
  • 4.2.1. CHECKING STEERING WHEEL PLAY
  • 4.2.2. CHECKING STEERING WHEEL OPERATING FORCE
  • 4.2.3. CHECKING RUNOUT OF TIRES
  • 4.2.4. TESTING TIRE INFLATION PRESSURE
  • 4.3. DISASSEMBLY AND ASSEMBLY
  • 4.3.1. STEERING PUMP ASSEMLBY
  • 4.3.1.1. REMOVAL AND INSTALLATION
  • 4.3.2. STEERING CYLINDER ASSEMBLY
  • 4.3.2.1. REMOVAL
  • 4.3.2.2. INSTALLATION
  • 4.3.3. FLOW CONTROL VALVE ASSEMBLY
  • 4.3.3.1. REMOVAL AND INSTALLATION
  • 4.4. MAINTENANCE STANDARD
  • 4.4.1. STEERING CYLINDER
  • 5. BRAKE SYSTEM
  • 5.1. STRUCTURE AND FUNCTION
  • 5.1.1. BRAKE PIPING
  • 5.1.2. BRAKE PIPING DIAGRAM
  • 5.1.3. HYDROMASTER
  • 5.1.4. MASTER CYLINDER
  • 5.1.5. WHEEL BRAKE
  • 5.1.6. PARKING BRAKE
  • 5.2. TESTING AND ADJUSTING
  • 5.2.1. CHECKING AND ADJUSTING BRAKE PEDAL HEIGHT
  • 5.2.2. CHECKING AND ADJUSTING BRAKE PEDAL PLAY
  • 5.2.3. CHECKING BRAKE PEDAL DEPRESSION HEIGHT
  • 5.2.4. CHECKING BRAKE PEDAL OPERATING FORCE
  • 5.2.5. CHECKING AND ADJUSTING WHEEL BRAKE
  • 5.2.6. CHECKING AND ADJUSTING PARKING BRAKE
  • 5.3. DISASSEMBLY AND ASSEMBLY
  • 5.3.1. WHEEL BRAKE ASSEMBLY
  • 5.3.1.1. REMOVAL AND INSTALLATION
  • 5.3.2. BRAKE MASTER CYLINDER ASSEMBLY
  • 5.3.2.1. REMOVAL AND INSTALLATION
  • 5.3.3. HYDROMASTER
  • 5.3.3.1. REMOVAL AND INSTALLATION
  • 5.3.3.2. DISASSEMBLY
  • 5.3.3.3. ASSEMBLY
  • 5.3.4. PARKING BRAKE ASSEMBLY
  • 5.3.4.1. REMOVAL(DISASSEMBLY)
  • 5.3.4.2. INSTALLATION(ASSEMBLY)
  • 5.4. MAINTENANCE STANDARD
  • 5.4.1. WHEEL BRAKE
  • 5.4.2. PARKING BRAKE
  • 6. HYDRAULIC SYSTEM
  • 6.1. STRUCTURE AND FUNCTION
  • 6.1.1. HYDRAULIC PIPING
  • 6.1.2. HYDRAULIC SYSTEM
  • 6.1.3. HYDRAULIC CIRCUIT
  • 6.1.4. HYDROSTATIC TRANSMISSION(HST)
  • 6.2. TESTING AND ADJUSTING
  • 6.2.1. MEASURING HYDRAULIC OIL TEMPERATURE
  • 6.2.2. TROUBLESHOOTING
  • 6.2.2.1. TROUBLESHOOTING TOOL TABLE
  • 6.2.2.2. METHOD OF READING TROUBLESHOOTING TABLE
  • 6.2.2.3. EXCESSIVE TIME LAG WHEN MACHINE STARTS OFF
  • 6.2.2.4. MACHINE DOES NOT START
  • 6.2.2.5. TRAVEL SPEED IS TOO SLOW,OR MACHINE DOES NOT TRAVEL(IN ALL SPEED RANGES)
  • 6.2.2.6. BRAKES DO NOT WORK,OR BRAKING EFFECT IS POOR
  • 6.2.2.7. BRAKE CANNOT BE RELEASED,OR BRAKE DRAGS
  • 6.2.2.8. STEERING IS HEAVY,OR WILL NOT TURN
  • 6.2.2.9. ROLLER DOES NOT VIBRATE
  • 6.2.2.10. VIBRATING FORCE IS TOO SMALL,OR THERE IS AN EXCESSIVE TIME LAG WHEN VIBRATING
  • 6.2.2.11. MACHINE VIBRATES ABNORMALLY
  • 6.2.2.12. AMPLITUDE CANNOT BE SWITCHED
  • 6.2.2.13. VIBRATION FREQUENCY CANNOT BE ADJUSTED
  • 6.3. DISASSEMBLY AND ASSEMBLY
  • 6.3.1. VIBRATOR PUMP ASSEMBLY
  • 6.3.1.1. REMOVAL
  • 6.3.1.2. INSTALLATION
  • 6.3.2. VIBRATOR MOTOR ASSEMBLY
  • 6.3.2.1. REMOVAL AND INSTALLATION
  • 6.3.3. HYDRAULIC TANK ASSEMBLY
  • 6.3.3.1. REMOVAL
  • 6.3.3.2. INSTALLATION
  • 6.3.4. OPERATORS PLATFORM
  • 6.3.4.1. REMOVAL
  • 6.3.4.2. INSTALLATION
  • 7. WORK EQUIPMENT
  • 7.1. STRUCTURE AND FUNCTION
  • 7.1.1. VIBRATION CONTROL
  • 7.1.2. DRUM
  • 7.2. TESTING AND ADJUSTING
  • 7.2.1. TRAVEL AND OPERATING FORCE OF VIBRATION LEVER
  • 7.2.2. TESTING HYDRAULIC PRESSURE OF VIBRATOR
  • 7.3. DISASSEMBLY AND ASSEMBLY
  • 7.3.1. ARTICULATING ASSEMBLY(DISASSEMBLY)
  • 7.3.1.1. REMOVAL(DISASSEMBLY)
  • 7.3.1.2. INSTALLATION(ASSEMBLY)
  • 7.3.2. VIBRATORY ROLLER ASSEMBLY
  • 7.3.2.1. REMOVAL
  • 7.3.2.2. INSTALLATION
  • 7.3.2.3. DISASSEMBLY(JV100A1)
  • 7.3.2.4. ASSEMBLY(JV100A1)
  • 7.3.2.5. DISASSEMBLY(JV100WA1,JV100WP1)
  • 7.3.2.6. ASSEMBLY(JV100WA1,JV100WP1)
  • 7.3.3. FRONT AXLE ASSEMBLY
  • 7.3.3.1. DISASSEMBLY
  • 7.3.3.2. ASSEMBLY
  • 8. ELECTRICAL SYSTEM
  • 8.1. STRUCTURE AND FUNCTION
  • 8.1.1. VIBRATION SWITCH
  • 8.1.2. ELECTRICAL WIRING DIAGRAM
  • 8.1.3. ELECTRICAL CIRCUIT DIAGRAM
  • 8.2. TESTING AND ADJUSTING
  • 8.2.1. TROUBLESHOOTING
  • 8.2.1.1. EVEN IF THE VACUUM PRESSURE IN THE VACUUM TANK DROPS,THE ALARM BUZZE DOES NOT BUZZ
  • 8.2.1.2. ELECTRICAL EQUIPMENT DOES NOT WORK
  • 8.2.1.3. THE TURN SIGNAL LAMP DOES NOT FLASH
  • 8.2.1.4. LIGHTING DEVICES SUCH AS HEAD LAMPS AND GAUGE LAMPS DO NOT LIGHT
  • 8.2.1.5. EVEN IF THE VIBRATORY SWITCH IS PUT IN OFF POSITION,THE MACHINE STILL VIBRATES
  • 8.2.1.6. EVEN IF THE VIBRATORY SWITCH IS PUT IN ON POSITON,THE MACHINE DOES NOT VIBRATE
  • 9. OTHERS
  • 9.1. TESTING AND ADJUSTING
  • 9.1.1. INSPECTION TABLE
  • 9.1.1.1. POWER TRAIN
  • 9.1.1.2. TRAVEL AND STEERING SYSTEM
  • 9.1.1.3. HYDRAULIC SYSTEM,WORK EQUIPMENT
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