Komatsu PC138US-11E0 Hydraulic Excavator Operation and Maintenance Manual PEN02105-00

Description

• Model List:
  • PC138US-11E0 Hydraulic Excavator

• 1. Cover
• 1.1. Foreword
• 1.1.1. Table of Contents
• 1.1.2. Read This Manual
• 1.1.3. Safety Information
• 1.1.4. Noise Emission Levels
• 1.1.5. Vibration Level
• 1.1.6. Introduction
• 1.1.6.1. Main Use of Machine
• 1.1.6.2. Directions of Machine
• 1.1.6.3. Visibility from Operators Seat
• 1.1.7. Engine Technology to Conform Exhaust Gas Emission
• 1.1.8. Product Information
• 1.1.8.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 1.1.8.2. Location of Engine Number Plate
• 1.1.8.3. Location of ROPS Plate
• 1.1.8.4. Fluorinated Greenhouse Gases
• 1.1.8.5. Service Meter Location
• 1.1.8.6. Your Machine Serial Numbers and Distributor
• 1.1.8.7. Serial Plate
• 1.1.8.8. Declaration of Conformity
• 1.1.9. Abbreviation List
• 1.2. Safety
• 1.2.1. Safety Labels
• 1.2.1.1. Location of Safety Labels
• 1.2.1.2. Safety Labels
• 1.2.2. General Precautions Common to Operation and Maintenance
• 1.2.2.1. Precautions Before Starting Operation
• 1.2.2.2. Preparations for Safe Operation
• 1.2.2.3. Precautions to Prevent Fire
• 1.2.2.4. Precautions When Getting on or off Machine
• 1.2.2.5. Do Not Get Caught in Work Equipment
• 1.2.2.6. Precautions Related to Protective Structures
• 1.2.2.7. Protection Against Falling, Flying or Intruding Objects
• 1.2.2.8. Unauthorized Modification
• 1.2.2.9. Precautions Related to Attachments and Options
• 1.2.2.10. Precautions Related to Cab Glass
• 1.2.2.11. Precautions When You Operate Engine Inside Building
• 1.2.3. Precautions for Operation
• 1.2.3.1. Precautions for Jobsite
• 1.2.3.2. Start Engine
• 1.2.3.3. Precautions for Operation
• 1.2.3.4. Precautions for Transportation
• 1.2.3.5. Towing and being Towed
• 1.2.3.6. Lifting Operation by Using Bucket with Hook
• 1.2.4. Precautions for Maintenance
• 1.2.4.1. Precautions Before Starting Inspection and Maintenance
• 1.2.4.2. Precautions for Check and Maintenance
• 1.2.5. Precautions for DEF
• 1.2.5.1. General Character and Precautions for Handling
• 1.2.5.2. Precautions When You Add
• 1.2.5.3. Precautions for Storage
• 1.2.5.4. Precautions for Fire Hazard and Leakage
• 1.2.5.5. Other Precautions
• 1.3. Operation
• 1.3.1. General View
• 1.3.1.1. Names of Machine Equipment
• 1.3.1.2. Names of Cab Devices
• 1.3.1.3. Control Levers and Pedals
• 1.3.2. Explanation of Components
• 1.3.2.1. Machine Monitor Equipment
• 1.3.2.2. Switches
• 1.3.2.3. Control Levers and Pedals
• 1.3.2.4. Other Equipment
• 1.3.3. Machine Operations and Controls
• 1.3.3.1. Checks and Adjustment Before You Start Engine
• 1.3.3.2. How to Start Engine
• 1.3.3.3. Operations and Checks After You Start Engine
• 1.3.3.4. How to Stop Engine
• 1.3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 1.3.3.6. Steer Machine
• 1.3.3.7. How to Steer Machine (Change Direction)
• 1.3.3.8. How to Swing Machine
• 1.3.3.9. How to Operate Work Equipment
• 1.3.3.10. Handle Working Mode
• 1.3.3.11. Prohibited Operations
• 1.3.3.12. Precautions for Operation
• 1.3.3.13. Precautions When You Operate Machine on Slopes
• 1.3.3.14. How to Escape from Mud
• 1.3.3.15. Recommended Applications
• 1.3.3.16. How to Lift Objects with Lifting Device
• 1.3.3.17. How to Replace and Invert Bucket
• 1.3.3.18. Park Machine
• 1.3.3.19. How to Examine After You Complete Work
• 1.3.3.20. Lock
• 1.3.4. Handle Air Conditioner
• 1.3.4.1. Explanation of Air Conditioner Components
• 1.3.4.2. How to Operate Air Conditioner
• 1.3.5. Handle Radio
• 1.3.5.1. Explanation of Radio Equipment
• 1.3.5.2. How to Operate Radio
• 1.3.5.3. Radio Setting
• 1.3.5.4. Stow Antenna
• 1.3.6. Handle KomVision
• 1.3.6.1. Precautions When You Use KomVision
• 1.3.6.2. Monitor Display
• 1.3.7. Handle Anchor Point for Tieoff
• 1.3.8. Transportation
• 1.3.8.1. Precautions When You Transport Machine
• 1.3.8.2. Select Transportation Method
• 1.3.8.3. Load onto and Unload from a Trailer
• 1.3.8.4. How to Lift Machine
• 1.3.9. Cold Weather Operation
• 1.3.9.1. Cold Weather Operation Information
• 1.3.9.2. Precautions After Daily Work Ends in Cold Weather
• 1.3.9.3. After Cold Weather Season
• 1.3.10. Precautions for LongTerm Storage
• 1.3.10.1. Prepare for LongTerm Storage
• 1.3.10.2. Maintenance During LongTerm Storage
• 1.3.10.3. Start Machine After LongTerm Storage
• 1.3.11. Troubles and Procedures
• 1.3.11.1. Procedures When You Run Out of Fuel
• 1.3.11.2. Phenomena that are Not Failures
• 1.3.11.3. Precautions When You Tow Machine
• 1.3.11.4. Precautions for Severe Work Condition
• 1.3.11.5. Precautions for Discharged Battery
• 1.3.11.6. Other Trouble
• 1.4. Maintenance
• 1.4.1. Precautions for Maintenance
• 1.4.1.1. Examine Service Meter Reading
• 1.4.1.2. Komatsu Genuine Replacement Parts
• 1.4.1.3. Komatsu Genuine Lubricants
• 1.4.1.4. Always Use Clean Washer Fluid
• 1.4.1.5. Clean Lubricants
• 1.4.1.6. Examine Drained Oil and Used Filter
• 1.4.1.7. Precautions When You Refill Oil or Fuel
• 1.4.1.8. Precautions When You Add DEF
• 1.4.1.9. Precautions for Welding
• 1.4.1.10. Do Not Drop Things Inside Machine
• 1.4.1.11. Precautions for KDPF
• 1.4.1.12. Precautions for SCR Assembly
• 1.4.1.13. Dusty Jobsites
• 1.4.1.14. Avoid Mixing Oil
• 1.4.1.15. Lock Inspection Covers
• 1.4.1.16. Bleed Air from Hydraulic System
• 1.4.1.17. Precautions When You Install Hydraulic Hoses
• 1.4.1.18. Checks After Inspection and Maintenance
• 1.4.1.19. Select Fuel and Lubricants by Ambient Temperature
• 1.4.1.20. Close Engine Hood Securely
• 1.4.1.21. Precautions When You Clean Work Equipment Control Lever
• 1.4.1.22. Handle Anchor Point for Tieoff
• 1.4.2. Outline of Maintenance
• 1.4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 1.4.2.2. Battery Terminal
• 1.4.2.3. Handle Electrical Components
• 1.4.3. Standard Tightening Torque for Bolts and Nuts
• 1.4.4. Maintenance Schedule
• 1.4.4.1. Maintenance Schedule Table
• 1.4.4.2. Maintenance Interval for Hydraulic Breaker
• 1.4.4.3. Maintenance Interval When Diesel Fuel Mixed with BioFuel is Used
• 1.4.5. Maintenance Procedure
• 1.4.5.1. When Required
• 1.4.5.2. Examine Before You Start Operation
• 1.4.5.3. Every 100 Hours Maintenance
• 1.4.5.4. Every 250 Hours Maintenance
• 1.4.5.5. Every 500 Hours Maintenance
• 1.4.5.6. Every 1000 Hours Maintenance
• 1.4.5.7. Every 2000 Hours Maintenance
• 1.4.5.8. Every 4000 Hours Maintenance
• 1.4.5.9. Every 4500 Hours Maintenance
• 1.4.5.10. Every 5000 Hours Maintenance
• 1.4.5.11. Every 8000 Hours Maintenance
• 1.4.5.12. Every 9000 Hours Maintenance
• 1.5. Specifications
• 1.5.1. Specifications
• 1.5.1.1. Specifications PC138US11E0
• 1.5.2. Explanation of Lift Capacity Chart
• 1.6. Attachments and Options
• 1.6.1. Precautions When You Use Attachments and Options Safely
• 1.6.1.1. Precautions When You Select
• 1.6.1.2. Read the Operation and Maintenance Manual Thoroughly
• 1.6.1.3. Precautions When You Install or Remove or Do Maintenance
• 1.6.1.4. Precautions for Use
• 1.6.2. Handle Bucket with Hook
• 1.6.2.1. Precautions for Operation
• 1.6.3. Handle Machine Ready for Installation of Attachment
• 1.6.3.1. Explanation of Components
• 1.6.3.2. How to Changeover and Connect Hydraulic Circuit for Machine Ready for Installation of Attachment
• 1.6.3.3. How to Remove and Install Attachment
• 1.6.3.4. How to Operate Attachment
• 1.6.3.5. LongTerm Storage
• 1.6.3.6. Specifications
• 1.6.4. Attachments and Options
• 1.6.4.1. Optional Parts and Attachments
• 1.6.4.2. Track Shoes Selection
• 1.6.4.3. Handle Rubber Pad Shoes and Road Liners
• 1.6.4.4. Install Attachment
• 1.6.5. Recommended Attachment Operations
• 1.6.5.1. Hydraulic Breaker
• 1.7. Replacement Parts
• 1.7.1. Defined Life Parts
• 1.7.1.1. Defined Life Parts List
• 1.7.2. Consumable Parts
• 1.7.2.1. Consumable Parts List
• 1.7.3. Other Parts
• 1.7.4. Recommended Fuel, Coolant, and Lubricant
• 1.7.4.1. Lubrication Chart
• 1.7.4.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 1.7.4.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 1.8. Index