Komatsu PC138USLC-11 Hydraulic Excavator Operation and Maintenance Manual TEN01046-C3

Description

• Model List:
  • PC138USLC-11 Hydraulic Excavator

• 1. Foreword
• 1.1. Table of Contents
• 1.2. Read This Manual
• 1.3. Safety Information
• 1.4. Introduction
• 1.4.1. Main Use of Machine
• 1.4.2. Directions of Machine
• 1.4.3. Visibility from Operators Seat
• 1.5. Engine Technology to Conform Exhaust Gas Emission
• 1.6. Product Information
• 1.6.1. Location of Product Identification Number (PIN) and Machine Serial No. Plate
• 1.6.2. Location of Engine Number Plate
• 1.6.3. Service Meter Location
• 1.6.4. Your Machine Serial Numbers and Distributor
• 1.7. Abbreviation List
• 2. Safety
• 2.1. Safety Labels
• 2.1.1. Location of Safety Labels
• 2.1.2. Safety Labels
• 2.2. General Precautions Common to Operation and Maintenance
• 2.2.1. Precautions Before You Start Operation
• 2.2.2. Prepare for Safety Operation
• 2.2.3. Precautions to Prevent Fire
• 2.2.4. Precautions When You Get on or Off Machine
• 2.2.5. Do Not Get Caught
• 2.2.6. Precautions Related to Protective Structures
• 2.2.7. Protection Against Objects Which Fall, Fly, or Enter
• 2.2.8. Unauthorized Modification
• 2.2.9. Precautions Related to Attachments and Options
• 2.2.10. Quick Coupler Attachment
• 2.2.11. Large Attachments and Combinations
• 2.2.12. Precautions for CAB Glass
• 2.2.13. Precautions When You Operate Engine Inside Building
• 2.3. Precautions for Operation
• 2.3.1. Precautions for Jobsite
• 2.3.2. Start Engine
• 2.3.3. Precautions for Operation
• 2.3.4. Precautions for Transportation
• 2.3.5. Towing and being Towed
• 2.3.6. Lifting Operation by Bucket with Hook
• 2.4. Precautions for Maintenance
• 2.4.1. Precautions Before Inspection and Maintenance
• 2.4.2. Precautions for Check and Maintenance
• 2.5. Precautions for DEF
• 2.5.1. General Character and Precautions for Handling
• 2.5.2. Precautions When You Add
• 2.5.3. Precautions for Storage
• 2.5.4. Precautions for Fire Hazard and Leakage
• 2.5.5. Other Precautions
• 3. Operation
• 3.1. General View
• 3.1.1. Names of Machine Equipment
• 3.1.2. Names of Cab Devices
• 3.1.3. Control Levers and Pedals
• 3.2. Explanation of Components
• 3.2.1. Machine Monitor Equipment
• 3.2.2. Switches
• 3.2.3. Control Levers and Pedals
• 3.2.4. Other Equipment
• 3.3. Machine Operations and Controls
• 3.3.1. Checks and Adjustment Before You Start Engine
• 3.3.2. How to Start Engine
• 3.3.3. Operations and Checks After You Start Engine
• 3.3.4. How to Stop Engine
• 3.3.5. How to Start Machine (Travel FORWARD and REVERSE) and Stop Machine
• 3.3.6. Steer Machine
• 3.3.7. How to Swing Machine
• 3.3.8. How to Operate Work Equipment
• 3.3.9. Handle Working Mode
• 3.3.10. Prohibited Operations
• 3.3.11. Precautions for Operation
• 3.3.12. Precautions When You Operate Machine on Slopes
• 3.3.13. How to Escape from Mud
• 3.3.14. Recommended Applications
• 3.3.15. Replace and Invert Bucket
• 3.3.16. How to Park Machine
• 3.3.17. How to Examine After You Complete Work
• 3.3.18. Lock
• 3.4. Handle Air Conditioner
• 3.4.1. Explanation of Air Conditioner Components
• 3.4.2. Operate Air Conditioner
• 3.5. Handle Radio
• 3.5.1. Explanation of Radio Equipment
• 3.5.2. Operate Radio
• 3.5.3. Stow Antenna
• 3.6. Handle Road Liners
• 3.6.1. Recommended Use of Road Liners
• 3.6.2. Comparison of Road Liners and Steel Shoes
• 3.6.3. Warranty of Road Liners
• 3.6.4. Precautions When You Use Road Liners
• 3.7. Handle Anchor Point for Tieoff
• 3.8. Transportation
• 3.8.1. Precautions When You Transport Machine
• 3.8.2. Select Transportation Method
• 3.8.3. Load onto and Unload from a Trailer
• 3.8.4. How to Lift Machine
• 3.9. Cold Weather Operation
• 3.9.1. Cold Weather Operation Information
• 3.9.2. Precautions After Daily Work Ends in Cold Weather
• 3.9.3. After Cold Weather Season
• 3.10. Precautions for LongTerm Storage
• 3.10.1. Prepare for LongTerm Storage
• 3.10.2. Maintenance During LongTerm Storage
• 3.10.3. Start Machine After LongTerm Storage
• 3.11. Troubles and Procedures
• 3.11.1. Procedures When You Run Out of Fuel
• 3.11.2. Phenomena that are Not Failures
• 3.11.3. Precautions When You Tow Machine
• 3.11.4. Precautions for Severe Work Condition
• 3.11.5. Precautions for Discharged Battery
• 3.11.6. Other Trouble
• 4. Maintenance
• 4.1. Precautions for Maintenance
• 4.1.1. Examine Service Meter Reading
• 4.1.2. Komatsu Genuine Replacement Parts
• 4.1.3. Komatsu Genuine Lubricants
• 4.1.4. Always Use Clean Washer Fluid
• 4.1.5. Clean Lubricants
• 4.1.6. Examine Drained Oil and Used Filter
• 4.1.7. Precautions When You Refill Oil or Fuel
• 4.1.8. Precautions When You Add DEF
• 4.1.9. Precautions for Welding
• 4.1.10. Do Not Drop Things Inside Machine
• 4.1.11. Burn Prevention
• 4.1.12. Dusty Jobsites
• 4.1.13. Avoid Mixing Oil
• 4.1.14. Lock Inspection Covers
• 4.1.15. Bleed Air from Hydraulic System
• 4.1.16. Precautions When You Install Hydraulic Hoses
• 4.1.17. Checks After Inspection and Maintenance
• 4.1.18. Select Fuel and Lubricants by Ambient Temperature
• 4.1.19. Precautions When You Clean Work Equipment Control Lever
• 4.1.20. Handle Anchor Point for Tieoff
• 4.2. Outline of Maintenance
• 4.2.1. Handle Oil, Fuel, Coolant, and Do Oil Clinic
• 4.2.2. Battery Terminal
• 4.2.3. Handle Electrical Components
• 4.3. Standard Tightening Torque for Bolts and Nuts
• 4.4. Maintenance Schedule
• 4.4.1. Maintenance Schedule Table
• 4.4.2. Maintenance Interval for Hydraulic Breaker
• 4.5. Maintenance Procedure
• 4.5.1. When Required
• 4.5.2. Examine Before You Start Operation
• 4.5.3. Every 100 Hours Maintenance
• 4.5.4. Every 250 Hours Maintenance
• 4.5.5. Every 500 Hours Maintenance
• 4.5.6. Every 1000 Hours Maintenance
• 4.5.7. Every 2000 Hours Maintenance
• 4.5.8. Every 4000 Hours Maintenance
• 4.5.9. Every 4500 Hours Maintenance
• 4.5.10. Every 5000 Hours Maintenance
• 4.5.11. Every 8000 Hours Maintenance
• 4.5.12. Every 9000 Hours Maintenance
• 5. Specifications
• 5.1. Specifications
• 5.1.1. Specifications PC138USLC11
• 6. Attachments and Options
• 6.1. General Precautions
• 6.2. Handle Anchor Point for Tieoff
• 6.3. Handle Bucket with Hook
• 6.3.1. Precautions for Operation
• 6.4. Handle Proportional Control Lever
• 6.4.1. Explanation of Equipment on Proportional Control Lever
• 6.5. Handle Machine Ready for Installation of Attachment
• 6.5.1. Explanation of Components
• 6.5.2. How to Changeover and Connect Hydraulic Circuit for Machine Ready for Installation of Attachment
• 6.5.3. How to Remove and Install Attachment
• 6.5.4. Operate Attachment
• 6.5.5. LongTerm Storage
• 6.5.6. Specifications
• 6.6. Change Control Pattern (Machine with Control Pattern Changeover Valve)
• 6.6.1. Control Patterns Other Than Standard Control Pattern
• 6.7. Attachments and Options
• 6.7.1. Install Attachment
• 6.7.2. Track Shoes Selection
• 6.8. Recommended Attachment Operations
• 6.8.1. Hydraulic Breaker
• 6.9. KomVision
• 6.9.1. Precautions When You Use KomVision
• 6.9.2. Names of Machine Monitor Equipment
• 6.9.3. Machine Monitor Equipment
• 6.9.4. Warning Display
• 6.9.5. Caution Lamp List
• 6.9.6. Camera System Caution Lamp
• 6.9.7. Camera System Caution Lamp
• 6.9.8. Monitor Display
• 6.9.9. Monitor Display Selector Switch
• 6.9.10. Camera Image Selector Switch
• 6.9.11. Keyon Camera Position
• 6.9.12. How to Examine Before You Start Operation
• 6.9.13. How to Examine Camera Visibility
• 6.9.14. Troubles and Procedures
• 7. Replacement Parts
• 7.1. Defined Life Parts
• 7.1.1. Defined Life Parts List
• 7.2. Consumable Parts
• 7.2.1. Consumable Parts List
• 7.3. Recommended Fuel, Coolant, and Lubricant
• 7.3.1. Lubrication Chart
• 7.3.2. How to Use Fuel, Coolant and Lubricants by Ambient Temperature
• 7.3.3. Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• 8. INDEX