Komatsu PC210-10, PC210LC-10 Demolition Hydraulic Excavator Operation and Maintenance Manual UENAM01280

Description

• Model List:
  • PC210-10 Demolition Hydraulic Excavator
  • PC210LC-10 Demolition Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. NOISE (PC21010, PC210LC10)
• 1.3. INTRODUCTION
• 1.3.1. DIRECTIONS OF MACHINE
• 1.3.2. OPERATOR PROTECTIVE STRUCTURE
• 1.3.3. VISIBILITY FOR OPERATOR
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
• 1.4.2. EPA regulations, engine number plate
• 1.4.3. Service meter location
• 1.4.4. Your machine serial numbers and distributor
• 1.4.5. Location of safety labels
• 1.4.6. SAFETY LABELS
• 1.5. General precautions common to operation and maintenance
• 1.5.1. Precautions before starting operation
• 1.5.2. Preparations for safe operation
• 1.5.3. Fire prevention
• 1.5.4. Precautions when getting on or off machine
• 1.5.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 1.5.6. Precautions related to protective structures
• 1.5.7. Protection against falling, flying, or intruding objects
• 1.5.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
• 1.5.9. UNAUthorized modification
• 1.5.10. Precautions related to attachments and options
• 1.5.11. PRECAUTIONS RELATED TO CAB GLASS
• 1.5.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 1.6. Precautions for operation
• 1.6.1. Precautions for jobsite
• 1.7. SAFETY MACHINE OPERATION
• 1.7.1. Starting engine
• 1.7.2. When operating
• 1.7.3. TRANSPORTATION
• 1.7.4. Towing
• 1.7.5. LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)
• 1.7.6. SAFETY RULES FOR LIFTING OBJECTS
• 1.8. Precautions for maintenance
• 1.8.1. Precautions before starting inspection and maintenance
• 1.8.2. Precautions for inspection and maintenance
• 2. OPERATION
• 2.1. General view
• 2.1.1. GENERAL VIEW OF MACHINE
• 2.1.2. GENERAL VIEW OF CAB
• 2.1.3. GENERAL VIEW OF CONTROLS AND GAUGES
• 2.2. Explanation of components
• 2.2.1. Machine monitor
• 2.2.2. SWITCHES
• 2.2.3. CONTROL LEVERS AND PEDALS
• 2.2.4. CEILING WINDOW
• 2.2.5. Emergency escape hammer
• 2.2.6. Door lock
• 2.2.7. Cab door hinge
• 2.2.8. Opening and closing engine hood
• 2.2.9. Caps and covers with lock
• 2.2.10. Drink box
• 2.2.11. Magazine box
• 2.2.12. Cup holder
• 2.2.13. Ashtray
• 2.2.14. Handling air conditioner
• 2.2.15. Handling radio
• 2.2.16. SPACE FOR RADIO CASSETTE
• 2.2.17. Auxiliary electric power
• 2.2.18. Fuse
• 2.2.19. Fusible link
• 2.2.20. controller
• 2.2.21. Tool box
• 2.2.22. Grease pump holder
• 2.2.23. Fire extinguisher
• 2.2.24. BATTERY DISCONNECT SWITCH
• 2.2.25. System operating lamp
• 2.2.26. Handling KDPF
• 2.2.27. Handling KCCV
• 2.2.28. Handling machines equipped with KOMTRAX
• 2.3. Machine operations and controls
• 2.3.1. Checks and adjustment before starting engine
• 2.3.2. STARTING ENGINE
• 2.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 2.3.4. STOPPING ENGINE
• 2.3.5. MACHINE OPERATION
• 2.3.6. Steering machine
• 2.3.7. SWINGING MACHINE
• 2.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 2.3.9. WORKING MODE
• 2.3.10. Prohibited operations
• 2.3.11. RULES FOR OPERATION
• 2.3.12. Travelling on slopes
• 2.3.13. ESCAPE FROM MUD
• 2.3.14. RECOMMENDED APPLICATIONS
• 2.3.15. REPLACING AND INVERTING BUCKET
• 2.3.16. When parking machine
• 2.3.17. After daily work completion
• 2.3.18. LOCKING
• 2.4. TRANSPORTATION
• 2.4.1. TRANSPORTATION PROCEDURE
• 2.4.2. LOADING AND UNLOADING WITH TRAILER
• 2.4.3. Lifting machine
• 2.5. COLD WEATHER OPERATION
• 2.5.1. COLD WEATHER OPERATION INFORMATION
• 2.5.2. AFTER DAILY WORK COMPLETION
• 2.5.3. AFTER COLD WEATHER SEASON
• 2.6. LONGTERM STORAGE
• 2.6.1. Before storage
• 2.6.2. During storage
• 2.6.3. After storage
• 2.6.4. Starting machine after longterm storage
• 2.7. Troubles and actions
• 2.7.1. RUNNING OUT OF FUEL
• 2.7.2. Phenomena that are not failures
• 2.7.3. Towing machine
• 2.7.4. Lightweight towing hole
• 2.7.5. Severe job condition
• 2.7.6. DISCHARGED BATTERY
• 2.7.7. Other trouble
• 3. MAINTENANCE
• 3.1. Rules for maintenance
• 3.1.1. Service Meter Reading
• 3.1.2. Komatsu Genuine Replacement Parts
• 3.1.3. Komatsu Genuine Lubricants
• 3.1.4. Always use clean washer fluid
• 3.1.5. Fresh and Clean Lubricants
• 3.1.6. Check drained oil and used filter
• 3.1.7. Fuel strainer
• 3.1.8. Welding instructions
• 3.1.9. Do not drop things inside machine
• 3.1.10. Dusty worksites
• 3.1.11. Avoid mixing oil
• 3.1.12. Locking inspection covers
• 3.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 3.1.14. Precautions when installing hydraulic hoses
• 3.1.15. Checks after inspection and maintenance
• 3.1.16. Fuel and lubricants to match the ambient temperature
• 3.1.17. Close engine hood securely
• 3.2. Outline of service
• 3.2.1. Handling oil, fuel, coolant, and performing oil clinic
• 3.2.2. HANDLING ELECTRICAL COMPONENTS
• 3.3. Standard tightening torque for bolts and nuts
• 3.3.1. Tightening torque list
• 3.4. Maintenance schedule
• 3.4.1. Maintenance schedule table
• 3.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 3.5. MAINTENANCE SCHEDULE TABLE
• 3.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 3.5.2. WHEN REQUIRED
• 3.5.3. CHECKS BEFORE STARTING
• 3.5.4. EVERY 100 HOURS MAINTENANCE
• 3.5.5. EVERY 250 HOURS MAINTENANCE
• 3.5.6. EVERY 500 HOURS MAINTENANCE
• 3.5.7. EVERY 1000 HOURS MAINTENANCE
• 3.5.8. EVERY 2000 HOURS MAINTENANCE
• 3.5.9. EVERY 4000 HOURS MAINTENANCE
• 3.5.10. EVERY 4500 HOURS MAINTENANCE
• 3.5.11. EVERY 5000 HOURS MAINTENANCE
• 3.5.12. EVERY 8000 HOURS MAINTENANCE
• 3.6. END OF SERVICE LIFE
• 4. SPECIFICATIONS
• 4.1. SPECIFICATIONS
• 4.1.1. explanation of lifting capacity chart PC210, PC210LC10 1PIECE BOOM
• 5. ATTACHMENTS AND OPTIONS
• 5.1. GENERAL PRECAUTIONS FOR SAFETY
• 5.1.1. PRECAUTIONS WHEN SELECTING
• 5.1.2. Read the operation and maintenance manual thOroughly
• 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 5.1.4. PRECAUTIONS WHEN USING
• 5.2. HANDLING QUICK COUPLER
• 5.3. AUTOMATIC GREASE SYSTEM
• 5.3.1. CHECK AUTOGREASING SYSTEM
• 5.4. Bucket with hook
• 5.4.1. HOOK CONDITION
• 5.4.2. Prohibited operations
• 5.5. Machine ready for installation of attachment
• 5.5.1. EXPLANATION OF COMPONENTS
• 5.5.2. HYDRAULIC CIRCUIT
• 5.5.3. REMOVAL AND INSTALLATION OF ATTACHMENT
• 5.5.4. ATTACHMENT OPERATIONS
• 5.5.5. Longterm storage
• 5.5.6. SPECIFICATIONS
• 5.5.7. ARM/PIN INFORMATION
• 5.6. ATTACHMENTS AND OPTIONS
• 5.6.1. ATTACHMENT COMBINATIONS
• 5.6.2. TRACK SHOES SELECTION
• 5.6.3. BUCKET TEETH SELECTION
• 5.6.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
• 5.6.5. HANDLING TRAPEZOIDAL BUCKET
• 5.6.6. HANDLING EXTENSION ARM
• 5.6.7. HANDLING CLAMSHELL BUCKET
• 5.7. RECOMMENDED ATTACHMENT OPERATIONS
• 5.7.1. HYDRAULIC BREAKER
• 6. Replacement parts
• 6.1. SAFETY CRITICAL PARTS
• 6.1.1. Safety critical parts list
• 6.2. Consumable parts
• 6.2.1. CONSUMABLE PARTS LIST
• 6.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 6.3.1. LUBRICATION CHART
• 6.3.2. FUEL, COOLANT, AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 6.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 7. INDEX