Komatsu PC290LC-8, PC290NLC-8 Hydraulic Excavator Operation and Maintenance Manual UEAM006100

Description

• Model List:
  • PC290LC-8 Hydraulic Excavator
  • PC290NLC-8 Hydraulic Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. Noise emission levels
• 1.2.2. Vibration levels
• 1.3. INTRODUCTION
• 1.3.1. DIRECTIONS OF MACHINE
• 1.3.2. BREAKINGIN THE NEW MACHINE
• 1.4. PRODUCT INFORMATION
• 1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 1.4.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 1.4.3. SERVICE METER LOCATION
• 1.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.5. MACHINE SERIAL PLATES
• 1.4.6. ATTACHMENTS AND OPTIONS
• 1.4.7. INDEX
• 1.4.8. COLOPHON
• 2. SAFETY
• 2.1. SAFETY INFORMATION
• 2.2. SAFETY LABELS
• 2.2.1. LOCATION OF SAFETY LABELS
• 2.2.2. SAFETY LABELS
• 2.3. SAFETY INFORMATION
• 2.3.1. SAFETY RULES
• 2.3.2. IF PROBLEMS ARE FOUND
• 2.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 2.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.3.5. SAFETY EQUIPMENT
• 2.3.6. KEEP MACHINE CLEAN
• 2.3.7. KEEP OPERATORS COMPARTMENT CLEAN
• 2.3.8. LEAVING OPERATORS SEAT WITH LOCK
• 2.3.9. HANDRAILS AND STEPS
• 2.3.10. MOUNTING AND DISMOUNTING
• 2.3.11. NO PERSONS ON ATTACHMENTS
• 2.3.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 2.3.13. BURN PREVENTION
• 2.3.14. ACTION IF FIRE OCCURS
• 2.3.15. WINDSHIELD WASHER FLUID
• 2.3.16. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 2.3.17. ATTACHMENT INSTALLATION
• 2.3.18. ATTACHMENT COMBINATIONS
• 2.3.19. CAB WINDOW GLASSES
• 2.3.20. UNAUTHORIZED MODIFICATIONS
• 2.3.21. SAFETY AT JOBSITE
• 2.3.22. WORKING ON LOOSE GROUND
• 2.3.23. DISTANCE TO HIGH VOLTAGE CABLES
• 2.3.24. ENSURE GOOD VISIBILITY
• 2.3.25. VENTILATION FOR ENCLOSED AREA
• 2.3.26. SIGNALMANS SIGNAL AND SIGNS
• 2.3.27. EMERGENCY EXIT FROM OPERATORS CAB
• 2.3.28. ELECTROMAGNETIC INTERFERENCE
• 2.3.29. ASBESTOS DUST HAZARD PREVENTION
• 2.4. SAFETY MACHINE OPERATION
• 2.4.1. STARTING ENGINE
• 2.4.2. OPERATION
• 2.4.3. TRANSPORTATION
• 2.4.4. BATTERY
• 2.4.5. TOWING
• 2.4.6. LIFTING OBJECTS WITH BUCKET
• 2.5. SAFETY MAINTENANCE INFORMATION
• 2.5.1. WARNING TAG
• 2.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 2.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 2.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
• 2.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 2.5.6. PROPER TOOLS
• 2.5.7. ACCUMULATOR
• 2.5.8. HANDLING GAS SPRING
• 2.5.9. PERSONNEL
• 2.5.10. ATTACHMENTS
• 2.5.11. WORK UNDER THE MACHINE
• 2.5.12. NOISE
• 2.5.13. WHEN USING HAMMER
• 2.5.14. WELDING WORKS
• 2.5.15. REMOVING BATTERY TERMINALS
• 2.5.16. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 2.5.17. DO NOT DISASSEMBLE RECOIL SPRINGS
• 2.5.18. SAFETY RULES FOR HIGHPRESSURE OIL
• 3. OPERATION
• 3.1. MACHINE VIEW ILLUSTRATIONS
• 3.1.1. OVERALL MACHINE VIEW
• 3.1.2. CONTROLS AND GAUGES
• 3.2. DETAILED CONTROLS AND GAUGES
• 3.2.1. MONITORING SYSTEM
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS AND PEDALS
• 3.2.4. CEILING WINDOW
• 3.2.5. WINDSHIELD
• 3.2.6. EMERGENCY ESCAPE HAMMER
• 3.2.7. AIR CONDITIONER CONTROLS
• 3.2.8. RADIO
• 3.2.9. AUXILIARY ELECTRIC POWER
• 3.2.10. FUSE
• 3.2.11. FUSIBLE LINK
• 3.2.12. CONTROLLER
• 3.2.13. TOOL BOX
• 3.2.14. GREASE GUN HOLDER
• 3.3. MACHINE OPERATIONS AND CONTROLS
• 3.3.1. BEFORE STARTING ENGINE
• 3.3.2. REFUELLING PUMP
• 3.3.3. STARTING ENGINE
• 3.3.4. AFTER STARTING ENGINE
• 3.3.5. STOPPING THE ENGINE
• 3.3.6. MACHINE OPERATION
• 3.3.7. STEERING THE MACHINE
• 3.3.8. SWINGING
• 3.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 3.3.10. WORKING MODE
• 3.3.11. PROHIBITED OPERATIONS
• 3.3.12. GENERAL OPERATION INFORMATION
• 3.3.13. TRAVELLING ON SLOPES
• 3.3.14. ESCAPE FROM MUD
• 3.3.15. RECOMMENDED APPLICATIONS
• 3.3.16. BUCKET REPLACEMENT AND INVERSION
• 3.3.17. PARKING MACHINE
• 3.3.18. CHECK AFTER SHUT OFF ENGINE
• 3.3.19. MACHINE INSPECTION AFTER DAILY WORK
• 3.3.20. LOCKING
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING AND UNLOADING WITH TRAILER
• 3.4.3. LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. COLD WEATHER OPERATION INFORMATION
• 3.5.2. AFTER DAILY WORK COMPLETION
• 3.5.3. AFTER COLD WEATHER SEASON
• 3.6. LONG TERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.7. TROUBLES AND ACTIONS
• 3.7.1. RUNNING OUT OF FUEL
• 3.7.2. PHENOMENA THAT ARE NOT FAILURES
• 3.7.3. TOWING THE MACHINE
• 3.7.4. LIGHTWEIGHT TOWING HOLE
• 3.7.5. SEVERE JOB CONDITION
• 3.7.6. DISCHARGED BATTERY
• 3.7.7. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. MAINTENANCE INFORMATION
• 4.2. OUTLINE OF SERVICE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. EXPLANATION OF LUBRICATION CHART DECAL
• 4.2.3. ELECTRIC SYSTEM MAINTENANCE
• 4.3. WEAR PARTS
• 4.3.1. WEAR PARTS LIST
• 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 4.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 4.5. TIGHTENING TORQUE SPECIFICATIONS
• 4.5.1. TIGHTENING TORQUE LIST
• 4.6. SAFETY CRITICAL PARTS
• 4.6.1. SAFETY CRITICAL PARTS LIST
• 4.7. MAINTENANCE SCHEDULE
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.8. MAINTENANCE PROCEDURE
• 4.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 4.8.3. WHEN REQUIRED
• 4.8.4. CHECK BEFORE STARTING
• 4.8.5. EVERY 100 HOURS MAINTENANCE
• 4.8.6. EVERY 250 HOURS MAINTENANCE
• 4.8.7. EVERY 500 HOURS MAINTENANCE
• 4.8.8. EVERY 1000 HOURS MAINTENANCE
• 4.8.9. EVERY 2000 HOURS MAINTENANCE
• 4.8.10. EVERY 4000 HOURS MAINTENANCE
• 4.8.11. EVERY 5000 HOURS MAINTENANCE
• 4.8.12. EVERY 8000 HOURS MAINTENANCE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. EXPLANATION OF LIFTING CAPACITY CHART PC290LC, PC290NLC8
• 6. ATTACHMENTS AND OPTIONS
• 6.1. GENERAL PRECAUTIONS FOR SAFETY
• 6.1.1. PRECAUTIONS WHEN SELECTING
• 6.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
• 6.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
• 6.1.4. PRECAUTIONS WHEN USING
• 6.2. HYDRAULIC QUICK COUPLER PIPING
• 6.2.1. LOCATIONS
• 6.2.2. OPERATION
• 6.3. BUCKET WITH HOOK
• 6.3.1. HOOK CONDITION
• 6.3.2. PROHIBITED OPERATIONS
• 6.4. MACHINE READY FOR ATTACHMENT
• 6.4.1. LOCATIONS
• 6.4.2. HYDRAULIC CIRCUIT
• 6.4.3. ATTACHMENT REMOVAL AND INSTALLATION
• 6.4.4. ATTACHMENT OPERATIONS
• 6.4.5. LONG TERM STORAGE
• 6.4.6. SPECIFICATIONS
• 6.5. ATTACHMENT GUIDE
• 6.5.1. COMBINATIONS OF WORK EQUIPMENT
• 6.5.2. SELECTION OF TRACK SHOES
• 6.5.3. SELECTION OF BUCKET TEETH
• 6.5.4. STANDARDS FOR SELECTING VERTICAL PIN TYPE AND HORIZONTAL PIN TYPE TEETH
• 6.5.5. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
• 6.5.6. TRAPEZOIDAL BUCKET
• 6.5.7. HANDLING EXTENSION ARM
• 6.5.8. HANDLING CLAMSHELL BUCKET
• 6.6. RECOMMENDED ATTACHMENT OPERATIONS
• 6.6.1. HYDRAULIC BREAKER
• 6.7. PC2908 2PC BOOM
• 6.7.1. FEATURES OF 2PIECE BOOM ARM
• 6.7.2. OPERATION
• 6.7.3. TRANSPORTATION
• 6.8. STRAIGHT BOOM
• 6.8.1. GENERAL VIEW OF MACHINE
• 6.8.2. CONTROL (AUXILIARY HYDRAULIC CIRCUITS)
• 6.8.3. SPECIFICATIONS
• 6.8.4. WORKING RANGE (PC 290 STRAIGHT BOOM)
• 6.8.5. HANDLING MACHINES EQUIPPED WITH KOMTRAX