Description
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Model List:
- PC3400-11M0 Hydraulic Excavator
- 1. COVER
- 2. FOREWORD
- 2.1. Foreword
- 2.2. Precautions for field assembly
- 2.2.1. How to do work
- 2.2.2. Preparation and check of protective gear, slings and tools
- 2.2.3. Check during actual work
- 2.3. Disposal of removed parts
- 3. SAFETY
- 3.1. SAFETY INFORMATION
- 3.2. OVERVIEW
- 3.2.1. NORMAL OPERATIONS
- 3.2.2. REGULAR MAINTENANCE
- 3.2.3. TROUBLESHOOTING, ADJUSTMENTS AND REPAIR
- 3.2.4. ADDITIONAL SAFETY PRECAUTIONS
- 3.3. SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATORS CAB.
- 3.3.1. SOUND
- 3.3.2. VIBRATION
- 3.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
- 3.4.1. UNDERSTANDING THE excavator
- 3.4.2. PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR
- 3.4.3. PREPARATIONS FOR SAFE OPERATION
- 3.4.4. FIRE PREVENTION
- 3.4.5. PRECAUTIONS WHEN GETTING ON OR OFF THE EXCAVATOR
- 3.4.6. BURN PREVENTION
- 3.4.7. PRECAUTIONS WHEN CLEANING CAB GLASS
- 3.4.8. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.4.9. PRECAUTIONS RELATED TO AIRBOURNE AND EJECTED DEBRIS
- 3.4.10. ELECTROMAGNETIC COMPATIBILITY (EMC)
- 3.4.11. PRECAUTIONS AT JOBSITE
- 3.4.12. STARTING motor
- 3.4.13. OPERATION
- 3.5. PRECAUTION FOR MAINTENANCE
- 3.5.1. GENERAL PRECAUTIONS
- 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.5.3. PRECAUTIONS WITH HIGH PRESSURE FLUID
- 3.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
- 3.6.1. INSPECTION OF THE HYDRAULIC SYSTEM
- 3.6.2. TWO WORKERS ONLY WHEN THE EXCAVATOR IS RUNNING DURING ADJUSTMENTS
- 3.6.3. AREAS OF POTENTIAL DANGER AROUND THE EXCAVATOR
- 3.7. SPECIAL SAFETY EQUIPMENT
- 3.7.1. FRONT GUARD PROTECTIVE Structure FOPS FOR OPERATORS CAB
- 3.7.2. OBJECT HANDLING
- 3.7.3. LIGHTING
- 3.7.4. WARNING BEACON
- 3.7.5. SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)
- 4. GENERAL
- 4.1. General
- 4.1.1. DELIVERY OF THE EXCAVATOR
- 4.1.2. ASSEMBLING THE EXCAVATOR
- 4.1.3. LIFTING AND TRANSPORTATION
- 4.1.4. ELECTRICAL ENERGY
- 4.1.5. ELECTROMAGNETIC COMPATIBILITY (EMC)
- 4.1.6. MONITORING SYSTEM OF THE Machine
- 4.2. Assembly site requirements
- 4.2.1. Configuration of components on erection side (example)
- 4.2.2. Required cranes
- 4.2.3. Manpower / Assembly Time
- 4.2.4. Tools and equipment for assembly
- 4.3. Standard application for torque chart
- 4.3.1. Metric standard thread
- 4.3.2. Metric fine thread
- 4.4. Special Tightening Torques
- 4.5. Torque for flange Joints
- 4.6. Tightening Torque for hydraulic hose connecting nut
- 4.7. General installation procedures for hydraulic hose lines
- 4.8. General installation instructions for attachment pins
- 4.8.1. Preparations for assembyl
- 4.9. Transportation Postures
- 5. ASSEMBLY SEQUENCE
- 5.1. Assemble sequence
- 5.1.1. Assembly sequence under consideration of the excavators stability
- 5.2. Assemble the undercarriage (center body, track frames)
- 5.2.1. Preparations before working
- 5.2.2. Attach Center body to Track Frames
- 5.2.3. Special hydraulic torque wrench
- 5.2.4. Connect Hydraulic Lines to the Travel Motors
- 5.2.5. Hydraulic Track Tensioning system
- 5.2.6. Final Assembly of Undercarriage
- 5.3. Assemble the main valve block assembly
- 5.4. Assemble the superstructure platform
- 5.5. Assemble the machine house assembly
- 5.5.1. Assemble the air cleaner Assembly
- 5.5.2. Assemble the exhaust muffler assembly
- 5.5.3. Assemble the handrails
- 5.5.4. Connect service center
- 5.6. Assemble the L.H. platform
- 5.7. Assemble hydraulically operated stairway
- 5.8. Assemble the machine house L.H. platform
- 5.9. Assemble the cab base
- 5.9.1. Assemble the cab base walks and attachments
- 5.10. Assemble the operators cab
- 5.11. Assemble the fuel tank top platform
- 5.12. Assemble the lubrication pump station
- 5.13. Assemble the hydraulic oil tank
- 5.13.1. Assemble the platform between machine house and hydraulic oil tank
- 5.14. Assemble the superstructure floor frame
- 5.15. Assemble the machine house r.h. platform
- 5.16. Assemble the hydraulic oil tank R.H. platform
- 5.17. Assemble the emergency escape ladder at the machine house
- 5.18. Assemble the oil cooler assembly
- 5.19. Preassemble boom hydraulic cylinder
- 5.19.1. Preparatory work
- 5.19.2. Assemble the boom cylinders
- 5.19.3. Assemble the stick cylinders
- 5.20. Assemble the counterweight
- 5.21. Install the Preassembled boom at the superstructure
- 5.21.1. Install the boom cylinder at the superstructure
- 5.22. Connect the components and piping around the boom foot
- 5.23. Prechecks before engine start
- 5.23.1. Prechecks prior to initial start up
- 5.23.2. Filling and bleeding the hydraulic system
- 5.24. Install the stick at the boom
- 5.25. Connect the stick cylinders and stick
- 5.26. Connect the components and piping around the stick
- 5.27. Bleeding the bucket cylinder
- 5.28. Assemble the bucket
- 5.29. Bleed air from track tensioning system
- 5.30. Bleed slew circuit
- 5.31. Bleed air from track system
- 6. DISASSEMBLY OF THE EXCAVATOR
- 6.1. Disassembly sequence of backhoe excavators
- 6.1.1. Safety precautions for disassembling the excavator
- 6.1.2. Disposal of the waste material
- 7. FINAL CHECKS AND ADJUSTMENTS
- 7.1. Commissioning check list
- 7.2. Adjustment of automatic lubrication systems
- 7.2.1. Setting of pause time and grease injector output (continued)
- 7.3. Charging air conditioner with refrigerant
- 7.4. Perform the PM Clinic commissioning procedure according to the PM Clinic manual
- 7.4.1. Visual inspection
- 7.4.2. Travelling inspection
- 7.5. Handling of documentation after assembly and commissioning
- 8. ORBCOMM INITIALIZATION
- 8.1. PC configuration tool for KOMTRAX Plus / ORBCOMM
- 8.2. KomVision Calibration
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