Komatsu PC900LC-11 Hydraulic Excavator Field Assembly Manual GEN00251-01

Description

• Model List:
  • PC900LC-11 Hydraulic Excavator

• 1. Cover
• 2. FOREWORD
• 3. CONTENTS
• 4. SAFETY INFORMATION
• 4.1. SAFETY NOTICE FOR OPERATION
• 4.2. PRECAUTIONS TO PREVENT FIRE
• 4.3. ACTIONS IF FIRE OCCURS
• 4.4. PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS
• 4.5. ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS
• 4.6. PRECAUTIONS FOR DEF
• 4.7. STORE AdBlue/DEF
• 4.8. PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT
• 4.9. PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS
• 4.10. PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT
• 4.11. PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT
• 5. HANDLING OF TIEOFF ANCHOR POINTS
• 6. BE CAREFUL NOT TO HIT BUCKET WHEN RETRACTING WORK EQUIPMENT
• 7. SPECIFICATIONS
• 8. PRECAUTIONS FOR FIELD ASSEMBLY
• 9. DISPOSAL OF REMOVED PARTS
• 10. ASSEMBLY PROCEDURE, FACILITY USED, AND SCHEDULE
• 11. KIT LAYOUT DIAGRAM
• 12. FLOW OF MAIN FIELD ASSEMBLY
• 13. TRANSPORTATION PACKING STYLE
• 14. FIELD ASSEMBLY TOOLS LIST
• 15. TIGHTENING TORQUE
• 16. COATING MATERIALS
• 17. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
• 18. SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
• 19. ASSEMBLY OF CHASSIS
• 19.1. A1 Replacement of return filter (Standard > Flushing)
• 19.2. A2 Installation of R.H. and L.H. track frames
• 19.3. A3 Installation of travel piping
• 19.4. A4 Installation of step
• 19.5. A5 Sticking revolving frame sheets
• 19.6. A6 Installation of L.H. side step
• 19.7. A7 Installation of R.H. side step
• 19.8. A8 Installation of handrail
• 19.9. A9 Installation of R.H. rearview mirror
• 19.10. A10 Installation of L.H. rearview mirror
• 19.11. A11 Installation of R.H. side step
• 19.12. A12 Installation of swivel travel piping
• 19.13. A13 Sticking counterweight sheets
• 19.14. A14 Assembly procedure of KomVision camera
• 19.15. A15 Installation of counterweight revolving lamp (if equipped)
• 19.16. A16 Installation of counterweight rear lamp
• 19.17. A17 Installation of counterweight
• 19.18. A18 Installation of cab top step lamp
• 19.19. A19 Installation of cab revolving lamp (if equipped)
• 19.20. A20 Bleed air from hydraulic pump
• 19.21. A21 Bleed air from travel motor
• 19.22. A22 Installation of travel piping covers
• 19.23. A23 Installation of track frame undercovers
• 19.24. A24 Installation of travel motor guards
• 19.25. A25 Adjustment of track tension
• 19.26. A26 Installation of fire extinguisher (if equipped)
• 19.27. A27 Installation of transportation jigs (muffler)
• 20. Assembly of work equipment
• 20.1. B1 Release pressure remaining in hydraulic circuit
• 20.2. B2 Installation of boom cylinder to revolving frame
• 20.3. B3 Installation of boom cylinder hoses
• 20.4. B4 Bleed air from cylinder
• 20.5. B5 Installation of dust seal to boom foot
• 20.6. B6 Installation of boom assembly
• 20.7. B7 Installation of boom hoses (between machine and boom)
• 20.8. B8 Installation of boom cylinder
• 20.9. B9 Installation of arm assembly
• 20.10. B10 Installation of hoses between boom and bucket cylinder
• 20.11. B11 Installation of bucket assembly
• 20.12. B12 Clearance standard for installation of work equipment
• 20.13. B13 Installation of work equipment grease piping
• 20.14. B14 Installation of work equipment lamp wiring
• 20.15. B15 Greasing after assembling work equipment
• 21. . Installation of counterweight remover (Optional)
• 21.1. D1 Sticking counterweight sheets (Machine with optional remover)
• 21.2. D2 Sticking revolving frame sheets
• 21.3. D3 Installation of counterweight remover
• 21.4. D4 Greasing
• 21.5. D5 Installation of counterweight
• 21.6. D6 Assembly procedure of KomVision camera
• 22. Testing and maintenance procedures after completing assembly
• 22.1. M1 Check hydraulic tank oil level and add oil
• 22.2. M2 Flushing of hydraulic circuit
• 22.3. M3 Replacement of return filter (Flushing > Standard)
• 22.4. M4 Check of oil and coolant levels at each section
• 22.5. M5 Places to touch up after field assembly
• 22.6. M6 Setting of KomVision (Camera calibration)
• 22.7. M7 Inspection method of 12 m visibility (KomVision)
• 22.8. M8 Check display of failure code
• 22.9. M9 Installation of fuel tank oil filler lock
• 23. Field assembly inspection check sheet