Komatsu PC900LC-11 Hydraulic Excavator Operation and Maintenance Manual TEN01039-00

Description

• Model List:
  • PC900LC-11 Hydraulic Excavator

• 1. COVER
• 2. FOREWORD
• 2.1. CONTENTS
• 2.2. READ THIS MANUAL
• 2.3. SAFETY INFORMATION
• 2.4. INTRODUCTION
• 2.4.1. MAIN USE OF MACHINE
• 2.4.2. DIRECTIONS OF MACHINE
• 2.4.3. VISIBILITY FROM OPERATORS SEAT
• 2.5. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
• 2.6. PRODUCT INFORMATION
• 2.6.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.6.2. LOCATION OF ENGINE NUMBER PLATE
• 2.6.3. SERVICE METER LOCATION
• 2.6.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.7. ABBREVIATION LIST
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. LOCATION OF SAFETY LABELS
• 3.1.2. CONTENTS OF SAFETY LABELS
• 3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 3.2.2. PREPARATIONS FOR SAFE OPERATION
• 3.2.3. PRECAUTIONS TO PREVENT FIRE
• 3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 3.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 3.2.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
• 3.2.8. UNAUTHORIZED MODIFICATION
• 3.2.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 3.2.10. QUICK COUPLER ATTACHMENT
• 3.2.11. LARGE ATTACHMENTS AND COMBINATIONS
• 3.2.12. PRECAUTIONS RELATED TO CAB GLASS
• 3.2.13. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 3.3. PRECAUTIONS FOR OPERATION
• 3.3.1. PRECAUTIONS FOR JOBSITE
• 3.3.2. START ENGINE
• 3.3.3. PRECAUTIONS FOR OPERATION
• 3.3.4. PRECAUTIONS FOR TRANSPORTATION
• 3.3.5. TOWING AND BEING TOWED
• 3.3.6. LIFTING OPERATION BY USING BUCKET WITH HOOK
• 3.4. PRECAUTIONS FOR MAINTENANCE
• 3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 3.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 3.5. PRECAUTIONS FOR DEF
• 3.5.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
• 3.5.2. PRECAUTIONS FOR ADDING
• 3.5.3. PRECAUTIONS FOR STORING
• 3.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
• 3.5.5. OTHER PRECAUTIONS
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. MACHINE EQUIPMENT NAME
• 4.1.2. CAB EQUIPMENT NAME
• 4.1.3. CONTROLS AND GAUGES NAMES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR EQUIPMENT
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. OTHER EQUIPMENT
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.3.2. START ENGINE
• 4.3.3. OPERATIONS AND CHECKS AFTER YOU START ENGINE
• 4.3.4. STOP ENGINE
• 4.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 4.3.6. METHOD FOR STEERING MACHINE
• 4.3.7. SWING MACHINE
• 4.3.8. OPERATE WORK EQUIPMENT
• 4.3.9. HANDLE WORKING MODE
• 4.3.10. PROHIBITED OPERATIONS
• 4.3.11. PRECAUTIONS FOR OPERATION
• 4.3.12. PRECAUTIONS WHEN YOU OPERATE MACHINE ON SLOPES
• 4.3.13. METHOD FOR ESCAPING FROM MUD
• 4.3.14. RECOMMENDED APPLICATIONS
• 4.3.15. EFFECTIVE USE OF HYDRAULIC EXCAVATOR
• 4.3.16. REPLACE BUCKET
• 4.3.17. PARK MACHINE
• 4.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
• 4.3.19. LOCK
• 4.4. AIR CONDITIONER
• 4.4.1. AIR CONDITIONER EQUIPMENT
• 4.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 4.5. RADIO(Bluetooth)
• 4.5.1. RADIO EQUIPMENT
• 4.5.2. METHOD FOR CONTROLLING RADIO
• 4.5.3. RADIO SETTING
• 4.5.4. STOW ANTENNA
• 4.6. KomVision
• 4.6.1. PRECAUTIONS WHEN USING KomVision
• 4.6.2. MONITOR DISPLAY
• 4.7. HANDLE ANCHOR POINT FOR TIEOFF
• 4.8. TRANSPORTATION
• 4.8.1. PRECAUTIONS FOR TRANSPORTING MACHINE
• 4.8.2. SELECT TRANSPORTATION METHOD
• 4.8.3. LIFT MACHINE
• 4.8.4. PRECAUTIONS TO LOAD MACHINE
• 4.8.5. MACHINE CONFIGURATION FOR TRANSPORTATION
• 4.8.6. SPREAD AND NARROW TRACK FRAME GAUGE
• 4.9. COLD WEATHER OPERATION
• 4.9.1. COLD WEATHER OPERATION INFORMATION
• 4.9.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
• 4.9.3. AFTER COLD WEATHER SEASON
• 4.10. PRECAUTIONS FOR LONGTERM STORAGE
• 4.10.1. PREPARATION FOR LONGTERM STORAGE
• 4.10.2. MAINTENANCE DURING LONGTERM STORAGE
• 4.10.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.11. TROUBLES AND ACTIONS
• 4.11.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 4.11.2. PHENOMENA THAT ARE NOT FAILURES
• 4.11.3. PRECAUTIONS FOR TOWING MACHINE
• 4.11.4. PRECAUTIONS FOR SEVERE JOB CONDITION
• 4.11.5. PRECAUTIONS FOR DISCHARGED BATTERY
• 4.11.6. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. PRECAUTIONS FOR MAINTENANCE
• 5.1.1. CHECK SERVICE METER READING
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE LUBRICANTS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. FRESH AND CLEAN LUBRICANTS
• 5.1.6. CHECK DRAINED OIL AND USED FILTER
• 5.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 5.1.8. PRECAUTIONS FOR ADDING DEF
• 5.1.9. PRECAUTIONS FOR WELDING
• 5.1.10. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.11. PRECAUTIONS FOR KDPF
• 5.1.12. PRECAUTIONS FOR SCR ASSEMBLY
• 5.1.13. DUSTY JOBSITES
• 5.1.14. AVOID MIXING OIL
• 5.1.15. LOCK INSPECTION COVERS
• 5.1.16. BLEED AIR FROM HYDRAULIC CIRCUIT
• 5.1.17. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 5.1.18. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.1.19. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 5.1.20. CLOSE ENGINE HOOD SECURELY
• 5.1.21. PRECAUTIONS WHEN YOU CLEAN WORK EQUIPMENT CONTROL LEVER
• 5.1.22. HANDLE ANCHOR POINT FOR TIEOFF
• 5.2. OUTLINE OF MAINTENANCE
• 5.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. HANDLE ELECTRICAL COMPONENTS
• 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 5.4. MAINTENANCE SCHEDULE
• 5.4.1. MAINTENANCE SCHEDULE TABLE
• 5.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 5.5. MAINTENANCE PROCEDURE
• 5.5.1. INITIAL 100 HOURS MAINTENANCE (ONLY AFTER THE FIRST 100 HOURS)
• 5.5.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.5.3. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 5.5.4. WHEN REQUIRED
• 5.5.5. CHECK BEFORE YOU START OPERATION
• 5.5.6. EVERY 10 HOURS MAINTENANCE
• 5.5.7. EVERY 100 HOURS MAINTENANCE
• 5.5.8. EVERY 250 HOURS MAINTENANCE
• 5.5.9. EVERY 500 HOURS MAINTENANCE
• 5.5.10. EVERY 1000 HOURS MAINTENANCE
• 5.5.11. EVERY 2000 HOURS MAINTENANCE
• 5.5.12. EVERY 2500 HOURS MAINTENANCE
• 5.5.13. EVERY 4000 HOURS MAINTENANCE
• 5.5.14. EVERY 4500 HOURS MAINTENANCE
• 5.5.15. EVERY 5000 HOURS MAINTENANCE
• 5.5.16. EVERY 8000 HOURS MAINTENANCE
• 5.5.17. EVERY 9000 HOURS MAINTENANCE
• 5.5.18. EVERY 6 MONTHS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.1.1. SPECIFICATIONS PC900LC11
• 6.1.2. SPCIFICATIONS PC900LC11 SE SHOVEL SPEC
• 7. ATTACHMENTS AND OPTIONS
• 7.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
• 7.1.1. PRECAUTIONS WHEN SELECTING
• 7.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
• 7.1.3. PRECAUTIONS WHEN REMOVING AND INSTALLING
• 7.1.4. PRECAUTIONS FOR USING
• 7.2. HANDLE ANCHOR POINT FOR TIEOFF
• 7.3. HANDLE COUNTERWEIGHT REMOVER
• 7.3.1. EXPLANATION OF COMPONENTS OF COUNTERWEIGHT REMOVER
• 7.3.2. METHOD FOR OPERATING COUNTERWEIGHT REMOVER
• 7.4. ATTACHMENTS AND OPTIONS
• 7.4.1. INSTALL ATTACHMENT
• 7.4.2. TRACK SHOES SELECTION
• 8. REPLACEMENT PARTS
• 8.1. DEFINED LIFE PARTS
• 8.1.1. DEFINED LIFE PARTS LIST
• 8.2. CONSUMABLE PARTS
• 8.2.1. CONSUMABLE PARTS LIST
• 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 8.3.1. LUBRICATION CHART
• 8.3.2. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 8.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 9. INDEX