Komatsu WA200-5L Wheel Loader Operation and Maintenance Manual CEAM013101

Description

• Model List:
  • WA200-5L Wheel Loader

• 1. COVER
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. DIRECTIONS OF MACHINE
• 2.4. NECESSARY INFORMATION
• 2.4.1. MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. SERVICE METER POSITION
• 2.4.4. ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. TABLE OF CONTENTS
• 3. SAFETY
• 3.1. SAFETY AND WARNING DECALS
• 3.1.1. LOCATION OF THE SAFETY DECALS
• 3.1.2. DESCRIPTION OF SAFETY LABELS
• 3.2. GENERAL SAFETY RULES AND PRECAUTIONS
• 3.2.1. GENERAL SAFETY RULES
• 3.2.2. SAFETY FEATURES
• 3.2.3. PERSONAL PROTECTIVE EQUIPMENT
• 3.2.4. FIRE AND EXPLOSION PREVENTION
• 3.2.5. ACTION IF FIRE OCCURS
• 3.2.6. FIRE EXTINGUISHER AND FIRST AID KIT
• 3.2.7. MOUNTING AND DISMOUNTING
• 3.2.8. INSIDE OPERATORS COMPARTMENT
• 3.2.9. PRECAUTIONS WHEN STANDING UP FROM OPERATORS SEAT
• 3.2.10. PRECAUTIONS WHEN USING ROPS
• 3.2.11. EMERGENCY ESCAPE FROM OPERATORS CAB
• 3.2.12. LEAVING OPERATORS COMPARTMENT
• 3.2.13. KEEP OPERATORS COMPARTMENT CLEAN
• 3.2.14. DUST HAZARD PRECAUTIONS
• 3.2.15. CRUSH OR PINCH POINT DANGERS
• 3.3. PRECAUTIONS BEFORE STARTING OPERATIONS
• 3.3.1. PREOPERATIONAL CHECKS
• 3.3.2. STARTING YOUR WORK OPERATIONS
• 3.3.3. WORK SITE HAZARDS
• 3.3.4. AVOIDING DANGEROUS SITUATIONS
• 3.3.5. WORKING CLEARANCES
• 3.4. RULES FOR ROAD TRAVEL
• 3.4.1. TRAVELING IN REVERSE
• 3.4.2. TRAVELING ON ICY OR SNOWCOVERED SURFACES
• 3.4.3. WORKING ON LOOSE OR UNSTABLE GROUND
• 3.4.4. TRAVEL ON SLOPES
• 3.4.5. PARKING THE MACHINE
• 3.5. PRECAUTIONS DURING MAINTENANCE OPERATIONS
• 3.5.1. WARNING TAGS
• 3.5.2. EQUIPMENT STORAGE
• 3.5.3. WORKING UNDER THE MACHINE
• 3.5.4. USING DROP LAMPS
• 3.5.5. KEEPING THE MACHINE CLEAN
• 3.5.6. RUNNING THE MACHINE DURING MAINTENANCE
• 3.5.7. RULES FOR REFUELING THE MACHINE
• 3.5.8. COOLING SYSTEM PRECAUTIONS
• 3.5.9. BATTERY PRECAUTIONS
• 3.5.10. STARTING THE MACHINE
• 3.5.11. HIGHPRESSURE HOSES
• 3.5.12. PRECAUTION FOR HIGH FUEL PRESSURE
• 3.5.13. HIGH TEMPERATURES AREAS
• 3.5.14. DISPOSAL OF WASTE MATERIALS
• 3.5.15. INFLATING TIRES
• 3.5.16. DISPOSAL OF WASTE MATERIALS
• 3.5.17. GENERAL VIEW OF MACHINE
• 3.5.18. CONTROLS AND GAUGES
• 3.5.19. MACHINE MONITOR
• 3.6. EXPLANATION OF COMPONENTS
• 3.6.1. MONITOR SYSTEM
• 3.6.2. CHARACTER DISPLAY PORTION
• 3.6.3. EMERGENCY STOP ITEMS
• 3.6.4. CAUTION ITEMS
• 3.6.5. INSPECTION AND MAINTENANCE ITEMS
• 3.6.6. PILOT DISPLAY PORTION
• 3.6.7. METER DISPLAY PORTION
• 3.6.8. OTHER FUNCTIONS OF MACHINE MONITOR
• 3.6.9. SWITCHES
• 3.6.10. CONTROL LEVERS, PEDALS
• 3.6.11. AM/FM RADIOCASSETTE
• 3.6.12. AIR CONDITIONER
• 3.6.13. COOL BOX
• 3.6.14. PRECAUTIONS
• 3.7. OPERATION
• 3.7.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 3.7.2. CHECK BEFORE STARTING
• 3.7.3. ADJUSTMENT
• 3.7.4. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
• 3.7.5. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.7.6. STOPPING ENGINE
• 3.7.7. MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE
• 3.7.8. OPERATION OF WORK EQUIPMENT
• 3.7.9. WORK POSSIBLE USING WHEEL LOADER
• 3.7.10. PRECAUTIONS FOR OPERATION
• 3.7.11. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
• 3.7.12. PRECAUTIONS WHEN DRIVING MACHINE
• 3.7.13. HANDLING THE TIRES
• 3.7.14. TRANSPORTATION
• 3.7.15. COLD WEATHER OPERATION
• 3.7.16. LONG TERM STORAGE
• 3.8. TROUBLESHOOTING
• 3.8.1. WHEN MACHINE RUNS OUT OF FUEL
• 3.8.2. TOWING THE MACHINE
• 3.8.3. IF BATTERY IS DISCHARGED
• 3.8.4. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.1.1. CHECK SERVICE METER
• 4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 4.1.3. KOMATSU GENUINE OILS
• 4.1.4. ALWAYS USE CLEAN WASHER FLUID
• 4.1.5. ALWAYS USE CLEAN OIL AND GREASE
• 4.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
• 4.1.7. FUEL STRAINER
• 4.1.8. WELDING INSTRUCTIONS
• 4.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 4.1.10. DUSTY WORK SITES
• 4.1.11. AVOID MIXING OIL
• 4.1.12. LOCKING INSPECTION COVERS
• 4.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
• 4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. OUTLINE OF ELECTRIC SYSTEM
• 4.2.3. WEAR PARTS
• 4.2.4. FLUID USE ACCORDING TO AMBIENT TEMPERATURE
• 4.2.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.2.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.2.7. MAINTENANCE SCHEDULE CHART
• 4.3. SERVICE PROCEDURE
• 4.3.1. INITIAL 250 HOURS SERVICE
• 4.3.2. WHEN REQUIRED
• 4.3.3. CHECK BEFORE STARTING
• 4.3.4. EVERY 50 HOURS SERVICE
• 4.3.5. EVERY 100 HOURS SERVICE
• 4.3.6. EVERY 250 HOURS SERVICE
• 4.3.7. EVERY 500 HOURS SERVICE
• 4.3.8. EVERY 1000 HOURS SERVICE
• 4.3.9. EVERY 2000 HOURS SERVICE
• 4.3.10. EVERY 4000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. WA2005L WITH BOLTON CUTTING EDGE
• 6. OPTIONS, ATTACHMENTS
• 6.1. BUCKETS AND TIRES SELECTION
• 6.2. WASTE HANDLER ENGINE COOLING FAN CONTROL SYSTEM
• 6.2.1. FAN SYSTEM OPERATION
• 6.2.2. DIRECTION PUSH BUTTON SWITCH
• 6.2.3. CONTROL BOX
• 6.3. CLEANING RADIATOR AND COOLER FINS
• 6.3.1. ROTATING THE FAN IN REVERSE