Komatsu WA200-7 Wheel Loader Operation and Maintenance Manual TEN00659-02

Description

• Model List:
  • WA200-7 Wheel Loader

• 1. COVER
• 2. FOREWORD
• 2.1. BEFORE READING THIS MANUAL
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. USE OF MACHINE
• 2.3.2. DIRECTIONS OF MACHINE
• 2.3.3. VISIBILITY FROM OPERATORS SEAT
• 2.4. PRODUCT INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 2.4.3. SERVICE METER LOCATION
• 2.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. LOCATION OF SAFETY LABELS
• 3.2.2. SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
• 3.3.2. PREPARATIONS FOR SAFE OPERATION
• 3.3.3. FIRE PREVENTION
• 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 3.3.7. UNAUTHORIZED MODIFICATION
• 3.3.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 3.3.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. PRECAUTIONS FOR JOBSITE
• 3.4.2. STARTING ENGINE
• 3.4.3. OPERATION
• 3.4.4. TRANSPORTATION
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 3.5.3. TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.1.3. MACHINE MONITOR
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. CAPS AND COVERS WITH LOCK
• 4.2.5. ASHTRAY
• 4.2.6. FRAME LOCK BAR
• 4.2.7. TOWING PIN
• 4.2.8. GREASE PUMP HOLDER
• 4.2.9. BATTERY DISCONNECT SWITCH
• 4.2.10. SYSTEM OPERATING LAMP
• 4.2.11. BACKUP ALARM
• 4.2.12. OPEN AND CLOSE CAB DOOR
• 4.2.13. OPEN AND CLOSE ENGINE SIDE COVER
• 4.2.14. FUSE
• 4.2.15. SLOW BLOW FUSE
• 4.2.16. AUXILIARY ELECTRIC POWER
• 4.2.17. TOOL BOX
• 4.2.18. HANDLING RADIO
• 4.2.19. HANDLING AIR CONDITIONER
• 4.2.20. HANDLING FRONT WIPER
• 4.2.21. FIRE EXTINGUISHER
• 4.2.22. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
• 4.2.23. HANDLING MACHINES EQUIPPED WITH KOMTRAX
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.3.2. STARTING ENGINE
• 4.3.3. CHECKS AFTER STARTING ENGINE
• 4.3.4. STOPPING ENGINE
• 4.3.5. MACHINE OPERATION
• 4.3.6. STEERING MACHINE
• 4.3.7. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 4.3.8. HANDLING HYDRAULIC TYPE QUICK COUPLER
• 4.3.9. RECOMMENDED APPLICATIONS
• 4.3.10. RULES FOR OPERATION
• 4.3.11. ADJUST WORK EQUIPMENT POSTURE
• 4.3.12. BUCKET LEVEL INDICATOR
• 4.3.13. PARKING MACHINE
• 4.3.14. CHECK AFTER FINISHING WORK
• 4.3.15. LOCKING
• 4.3.16. HANDLING TIRES
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING AND UNLOADING WITH TRAILER
• 4.4.3. LIFTING MACHINE
• 4.5. COLD WEATHER OPERATION
• 4.5.1. COLD WEATHER OPERATION INFORMATION
• 4.5.2. AFTER DAILY WORK COMPLETION
• 4.5.3. AFTER COLD WEATHER SEASON
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.7. TROUBLES AND ACTIONS
• 4.7.1. RUNNING OUT OF FUEL
• 4.7.2. TOWING MACHINE
• 4.7.3. DISCHARGED BATTERY
• 4.7.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. RULES FOR MAINTENANCE
• 5.1.1. SERVICE METER READING
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE LUBRICANTS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. FRESH AND CLEAN LUBRICANTS
• 5.1.6. CHECK DRAINED OIL AND USED FILTER
• 5.1.7. CAUTION FOR REFILLING OIL OR FUEL
• 5.1.8. WELDING INSTRUCTIONS
• 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.10. DUSTY JOBSITES
• 5.1.11. AVOID MIXING OIL
• 5.1.12. LOCKING INSPECTION COVERS
• 5.1.13. BLEED AIR FROM HYDRAULIC CIRCUIT
• 5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 5.1.17. CLOSE ENGINE SIDE COVER SECURELY
• 5.2. OUTLINE OF MAINTENANCE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. HANDLING ELECTRICAL COMPONENTS
• 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 5.3.1. TIGHTENING TORQUE LIST
• 5.4. MAINTENANCE SCHEDULE
• 5.4.1. MAINTENANCE SCHEDULE TABLE
• 5.5. MAINTENANCE PROCEDURE
• 5.5.1. EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 100 HOURS)
• 5.5.2. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.5.3. INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)
• 5.5.4. WHEN REQUIRED
• 5.5.5. CHECKS BEFORE STARTING
• 5.5.6. EVERY 50 HOURS MAINTENANCE
• 5.5.7. EVERY 100 HOURS MAINTENANCE
• 5.5.8. EVERY 250 HOURS MAINTENANCE
• 5.5.9. EVERY 500 HOURS MAINTENANCE
• 5.5.10. EVERY 1000 HOURS MAINTENANCE
• 5.5.11. EVERY 2000 HOURS MAINTENANCE
• 5.5.12. EVERY 4000 HOURS MAINTENANCE
• 5.5.13. EVERY 8000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS AND OPTIONS
• 7.1. TIRE AND BUCKET SELECTION
• 7.2. HANDLING FORK
• 7.2.1. EXPLANATION OF COMPONENTS
• 7.2.2. MACHINE OPERATIONS AND CONTROLS
• 7.3. PCS (Proportional Control Switch)
• 7.3.1. DISPLAY OF LIQUID CRYSTAL UNIT
• 7.3.2. SETTING METHOD OF PCS
• 8. REPLACEMENT PARTS
• 8.1. SAFETY CRITICAL PARTS
• 8.1.1. SAFETY CRITICAL PARTS LIST
• 8.2. CONSUMABLE PARTS
• 8.2.1. CONSUMABLE PARTS LIST
• 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 8.3.1. LUBRICATION CHART
• 8.3.2. LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE AND RECOMMENDED GENUINE LUBRICANTS
• 8.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 9. INDEX