Komatsu 730E Dump Truck Operation and Maintenance Manual CEAM018100

Description

• Model List:
  • 730E Dump Truck

• 1. MAIN MENU
• 2. COVER
• 3. SECTION 10 INTRODUCTION
• 3.1. FOREWORD
• 3.2. ABOUT THIS MANUAL
• 3.3. ALERTS PAGE
• 3.4. TABLE OF CONTENTS
• 4. SECTION 12 STANDARD CHARTS AND TABLES
• 5. SECTION 20 GENERAL SAFETY
• 5.1. PERSONAL SAFETY
• 5.1.1. Safety Rules
• 5.1.2. Truck Safety Features
• 5.1.3. Clothing And Personal Items
• 5.1.4. Unauthorized Modification
• 5.1.5. Leaving The Operators Seat
• 5.1.6. Mounting And Dismounting
• 5.1.7. Fire Extinguishers And First Aid Kits
• 5.1.8. Precautions For High Temperature Fluids
• 5.1.9. Asbestos Dust Hazard Prevention
• 5.1.10. Fire Prevention For Fuel And Oil
• 5.1.11. ROPS Precautions
• 5.1.12. Preventing Injury From Work Equipment
• 5.1.13. Precautions For Optional Attachments
• 5.1.14. Precautions When Starting The Machine
• 5.2. PRECAUTIONS FOR TRUCK OPERATION
• 5.2.1. Safety Is Thinking Ahead
• 5.2.2. Safety At The Work Site
• 5.2.3. Fire Prevention
• 5.2.4. Preparing For Operation
• 5.2.5. Ventilation For Enclosed Areas
• 5.2.6. Mirrors, Windows, And Lights
• 5.2.7. In The Operators Cab Before Starting The Engine
• 5.3. OPERATING THE MACHINE
• 5.3.1. Starting The Engine
• 5.3.2. Truck Operation General
• 5.3.3. Traveling In The Truck
• 5.3.4. Precautions When Traveling In Reverse
• 5.3.5. Traveling On Slopes
• 5.3.6. Ensuring Good Visibility
• 5.3.7. Operating On Snow
• 5.3.8. Avoid Damage To The Dump Body
• 5.3.9. Driving Near HighVoltage Cables
• 5.3.10. When Loading The Truck
• 5.3.11. When Dumping
• 5.3.12. Working On Loose Ground
• 5.3.13. Parking The Machine
• 5.4. TOWING
• 5.5. WORKING NEAR BATTERIES
• 5.5.1. Battery Hazard Prevention
• 5.5.2. JumpStarting With Booster Cables
• 5.6. PRECAUTIONS FOR MAINTENANCE
• 5.6.1. BEFORE PERFORMING MAINTENANCE
• 5.6.2. DURING MAINTENANCE
• 5.6.3. TIRES
• 5.7. ADDITIONAL JOB SITE RULES
• 5.8. WHEN REPAIRS ARE NECESSARY
• 6. SECTION 22 WARNINGS AND CAUTIONS
• 7. SECTION 30 OPERATING INSTRUCTIONS
• 7.1. PREPARING FOR OPERATION
• 7.2. SAFETY IS THINKING AHEAD
• 7.3. WALKAROUND INSPECTION
• 7.4. ENGINE STARTUP
• 7.5. AFTER ENGINE HAS STARTED
• 7.6. MACHINE OPERATION SAFETY PRECAUTIONS
• 7.7. LOADING
• 7.8. HAULING
• 7.9. PASSING
• 7.10. DUMPING
• 7.10.1. To Raise The Dump Body
• 7.10.2. To Lower The Dump Body (When dumping over a berm or into a crusher)
• 7.10.3. To Lower The Dump Body (When dumping on flat ground)
• 7.11. TOWING
• 7.12. SAFE PARKING PROCEDURES
• 7.13. ENGINE SHUTDOWN PROCEDURE
• 7.14. DELAYED ENGINE SHUTDOWN PROCEDURE
• 7.15. SUDDEN LOSS OF POWER
• 7.16. EMERGENCY STEERING SYSTEM
• 7.16.1. Operation
• 7.16.2. Testing
• 8. SECTION 32 OPERATOR CAB AND CONTROLS
• 8.1. STEERING WHEEL AND CONTROLS
• 8.1.1. STEERING WHEEL
• 8.1.2. HORN BUTTON
• 8.1.3. TILT/TELESCOPE LEVER
• 8.1.4. MULTIFUNCTION TURN SIGNAL SWITCH
• 8.2. PEDALS
• 8.2.1. SERVICE BRAKE PEDAL
• 8.2.2. DYNAMIC RETARDER PEDAL
• 8.2.3. THROTTLE PEDAL
• 8.3. CAB CLIMATE CONTROL
• 8.3.1. HEATER/AIR CONDITIONER VENTS
• 8.3.2. HEATER/AIR CONDITIONER CONTROLS AND VENTS
• 8.4. OVERHEAD PANEL CONTROLS AND COMPONENTS
• 8.4.1. GRADE/SPEED WARNING CHART
• 8.4.2. RADIO SPEAKERS
• 8.4.3. WARNING ALARM BUZZER
• 8.4.4. CAB RADIO
• 8.4.5. WARNING LIGHTS DIMMER CONTROL
• 8.4.6. WARNING/STATUS INDICATOR LIGHT PANEL
• 8.4.7. AIR CLEANER VACUUM GAUGES
• 8.4.8. WINDSHIELD WIPERS
• 8.4.9. TRUCK CONTROLS
• 8.4.10. CONSOLE SWITCHES AND CONTROLS
• 8.4.11. PAYLOAD METER
• 8.5. OPERATOR SEAT
• 8.5.1. ADJUSTMENT
• 8.6. INSTRUMENT PANEL
• 8.6.1. GENERAL INFORMATION
• 8.6.2. CONTROL SYMBOLS
• 8.6.3. CONTROL SWITCHES AND GAUGES
• 8.7. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL
• 8.7.1. DESCRIPTION OF INDICATOR SYMBOLS
• 8.7.2. INDICATOR LIGHT FUNCTIONS
• 8.8. CENTRY FUEL SYSTEM DIAGNOSTICS
• 8.8.1. GENERAL OPERATION
• 8.8.2. DETERMINING FAULT CODES
• 8.8.3. EXITING THE DIAGNOSTICS MODE
• 8.9. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 8.9.1. BASIC PRECAUTIONS
• 8.9.2. OPERATION
• 8.9.3. INTERFACE MODULE
• 8.9.4. LUBRICATION CHART
• 9. SECTION 40 LUBRICATION AND SERVICE
• 9.1. GENERAL INFORMATION
• 9.2. HYDRAULIC TANK SERVICE
• 9.2.1. Adding Oil
• 9.3. COOLING SYSTEM
• 9.3.1. Coolant Level Check
• 9.3.2. Radiator Filling Procedure
• 9.3.3. Antifreeze Temperature Recommendations
• 9.4. HOUR LUBE AND MAINTENANCE CHECKS
• 9.5. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.6. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.7. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.8. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 9.13. ,000 HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10. SECTION 42 AUTOMATIC LUBRICATION SYSTEM
• 10.1. GENERAL DESCRIPTION
• 10.2. SYSTEM COMPONENTS
• 10.2.1. Filter Assembly
• 10.2.2. Hydraulic Motor and Grease Pump
• 10.2.3. Reservoir
• 10.2.4. Fixed Pressure Reducing Valve
• 10.2.5. Flow Control Valve
• 10.2.6. Solenoid Valve
• 10.2.7. Vent Valve
• 10.2.8. Time Delay Module
• 10.2.9. Pump Cutoff Pressure Switch
• 10.2.10. Unloader Valve
• 10.2.11. Pressure Switch
• 10.2.12. Pressure Gauge
• 10.2.13. Manual Override Button
• 10.2.14. Injectors
• 10.3. SYSTEM OPERATION
• 10.3.1. Normal Operation
• 10.3.2. Pressure Failure Detection Circuits
• 10.4. GENERAL INSTRUCTIONS
• 10.4.1. LUBRICANT REQUIRED FOR SYSTEM
• 10.4.2. SYSTEM PRIMING
• 10.4.3. LUBRICANT PUMP
• 10.4.4. INJECTORS (SL1 Series H)
• 10.4.5. INJECTOR OPERATION
• 10.4.6. SYSTEM CHECKOUT
• 10.4.7. PREVENTIVE MAINTENANCE INSPECTION
• 10.4.8. SYSTEM TROUBLESHOOTING CHART
• 11. SECTION 50 MAJOR COMPONENT DESCRIPTION
• 11.1. ENGINE
• 11.2. ALTERNATOR (GE GTA22)
• 11.3. WHEEL MOTORS (GE 788)
• 11.4. BLOWER
• 11.5. OPERATORS CAB
• 11.6. POWER STEERING
• 11.7. DYNAMIC RETARDING
• 11.8. BRAKE SYSTEM
• 11.9. SUSPENSION
• 11.10. SPECIFICATIONS
• 11.10.1. ENGINE
• 11.10.2. ELECTRIC DRIVE SYSTEM
• 11.10.3. DYNAMIC RETARDING
• 11.10.4. BATTERY ELECTRIC SYSTEM
• 11.10.5. SERVICE CAPACITIES
• 11.10.6. HYDRAULIC SYSTEM
• 11.10.7. SERVICE BRAKES
• 11.10.8. STEERING
• 11.10.9. STANDARD DUMP BODY
• 11.10.10. TIRES
• 11.10.11. WEIGHT DISTRIBUTION
• 12. SECTION 60 PAYLOAD METER III
• 12.1. PAYLOAD METER III
• 12.1.1. Introduction
• 12.1.2. COMPONENT DESCRIPTION
• 12.1.3. OPERATORS DISPLAY AND SWITCH
• 12.1.4. PAYLOAD OPERATION AND CALCULATION
• 12.1.5. SOURCES FOR PAYLOAD ERROR
• 12.1.6. HAUL CYCLE DATA
• 12.1.7. PC SOFTWARE OVERVIEW
• 12.1.8. DOWNLOADING DATA
• 12.1.9. PLM III SYSTEM CONFIGURATION
• 12.1.10. DATA ANALYSIS
• 13. SECTION 70 RADIO / CASSETTE PLAYER
• 13.1. GENERAL RECEIVER FUNCTIONS
• 13.1.1. Turning The Power On And Off
• 13.1.2. Display
• 13.1.3. Setting The Default Display
• 13.1.4. Adjusting Display Brightness
• 13.2. SETTING THE TIME
• 13.3. OPERATING THE RADIO
• 13.4. ADJUSTING THE RECEIVER SETTINGS
• 13.5. PROGRAMMING PRESET STATIONS
• 13.6. OPERATION OF THE WEATHERBAND (U.S.)
• 13.7. SATELLITE RADIO
• 13.7.1. Operating Satellite Radio
• 13.7.2. Program Type Search (PTY)
• 13.8. CASSETTE PLAYER
• 13.8.1. Playing A Cassette
• 13.8.2. Cassette Functions
• 13.8.3. Programmable Eject Default
• 13.8.4. Bad Tape Detect
• 13.8.5. Cleaning The Cassette Player