Yanmar V65 Wheel Loader Service Manual

Description

• Model List:
  • V65 Wheel Loader

• 1. V65 – Cover – TL0065_1063 XXXX
• 1.1. List of Contents
• 1.2. General
• 1.2.1. Introduction / user notice
• 1.2.2. Safety and accident prevention
• 1.2.3. Symbol and hazard descriptions
• 1.2.4. Tightening torques for pistons or piston nuts
• 1.2.5. Tightening torques for guide bushings
• 1.2.6. Pictograms
• 1.2.7. Measuring connections
• 1.2.8. Units and conversion tables
• 1.3. Technical Data
• 1.3.1. Technische Daten
• 1.3.2. Drift values
• 1.4. Diesel Engine
• 1.4.1. Operation manual DEUTZ D/TD/TCD2011
• 1.4.1.1. Foreword
• 1.4.1.2. Contents
• 1.4.1.3. General
• 1.4.1.4. Engine description
• 1.4.1.4.1. Engine Illustrations
• 1.4.1.4.2. Lubricating oil schematic
• 1.4.1.4.3. Fuel schematic
• 1.4.1.4.4. Coolant schematic
• 1.4.1.4.5. Exhaust gas recirculation
• 1.4.1.4.6. Electrics/Electronics
• 1.4.1.5. Operation
• 1.4.1.5.1. Ambient conditions
• 1.4.1.5.2. Initial commissioning
• 1.4.1.5.3. Start procedure
• 1.4.1.5.4. Operation monitoring
• 1.4.1.5.5. Stop procedure
• 1.4.1.6. Operating media
• 1.4.1.6.1. Lubricating oil
• 1.4.1.6.2. Coolant
• 1.4.1.7. Maintenance
• 1.4.1.7.1. Maintenance schedule
• 1.4.1.8. Care and maintenance work
• 1.4.1.8.1. Lubricating oil system
• 1.4.1.8.2. Fuel system
• 1.4.1.8.3. Cooling system
• 1.4.1.8.4. Engine cleaning
• 1.4.1.8.5. Suction system
• 1.4.1.8.6. Belt drives
• 1.4.1.8.7. Electrical system
• 1.4.1.8.8. Fault table
• 1.4.1.8.9. Engine management
• 1.4.1.9. Transport and storage
• 1.4.1.9.1. Transport
• 1.4.1.9.2. Protecting the engine against corrosion
• 1.4.1.10. Technical data
• 1.4.1.10.1. Engine and setting data
• 1.4.2. Workshop manual DEUTZ D/TD/TCD 2011
• 1.4.2.1. Table of contents
• 1.4.2.1.1. Foreword
• 1.4.2.1.2. General
• 1.4.2.1.3. User notes
• 1.4.2.1.4. Technical data
• 1.4.2.1.5. Job card overview
• 1.4.2.1.6. Job cards
• 1.4.2.2. Checking the compression pressure
• 1.4.2.3. Mounting engine on assembly block and demounting
• 1.4.2.4. Setting valve clearance
• 1.4.2.5. Removing and installing the rocker arm and rocker arm bracket
• 1.4.2.6. Disassembling, assembling and checking the rocker arm and rocker arm bracket
• 1.4.2.7. Removing and installing cylinder head
• 1.4.2.8. Checking piston overhang
• 1.4.2.9. Removing and installing the crankcase bleeding
• 1.4.2.10. Removing and installing the exhaust line
• 1.4.2.11. Removing and install the charge air line
• 1.4.2.12. Removing and installing the turbocharger
• 1.4.2.13. Removing and installing the intake manifold
• 1.4.2.14. Removing and installing the exhaust gas return valve
• 1.4.2.15. Removing and installing the exhaust gas return pipe
• 1.4.2.16. Removing and installing the exhaust gas collection pipe (Exhaust gas recirculationl
• 1.4.2.17. Removing and installing the lifting magnet (Start amount release)
• 1.4.2.18. Renewing the injection lines
• 1.4.2.19. Removing and installing the fuelinjectors
• 1.4.2.20. Removing and installing the lifting magnet (charge air pressure-dependent full load stop)
• 1.4.2.21. Installing and removing charge air pressure-dependent full load stop
• 1.4.2.22. Removing and installing fuel pipes
• 1.4.2.23. Removing and installing the fuel filter console
• 1.4.2.24. Removing and installing the fuel supply pump
• 1.4.2.25. Removing and installing the lubricating oil cooler
• 1.4.2.26. Removing and installing the oil filter console
• 1.4.2.27. Removing and installing the oil pressure switch
• 1.4.2.28. Removing and installing the thermostat (Lubricating oil cooler)
• 1.4.2.29. Removing and installing the control line
• 1.4.2.30. Removing and installing the coolant pump
• 1.4.2.31. Checking the thermostat (in the removed state)
• 1.4.2.32. Removing and installing the thermostat
• 1.4.2.33. Removing and installing the thermostat housing
• 1.4.2.34. Removing and installing temperature transmitter
• 1.4.2.35. Removing and installing the lifting magnet (Engine shutdown)
• 1.4.2.36. Removing and installing the V-belt pulley
• 1.4.2.37. Renew V-belts, check V-belt tension
• 1.4.2.38. Removing and installing the flywheel
• 1.4.2.39. Removing and installing the hydraulic pump
• 1.4.2.40. Removing and installing the generator
• 1.4.2.41. Removing and installing the starter
• 1.4.2.42. Removing and installing the heating plugs
• 1.4.2.43. Removing and installing the glow plug
• 1.4.2.44. Standard tools
• 1.4.2.45. Special tools
• 1.5. Hydraulics
• 1.5.1. Hydraulic circuit diagram Parallel-Kinematic Standard
• 1.5.2. Hydraulic circuit diagramZ-Kinematic Standard
• 1.5.3. Hydraulic circuit diagram Parallel-Kinematic Additional circuit and options
• 1.5.4. Hydraulic circuit diagram Z-Kinematic Additional circuit and options
• 1.6. Setting Instructions
• 1.6.1. General setting instructions
• 1.6.2. Hydromatik tightening values
• 1.6.3. Travel hydraulics setting instructions
• 1.6.4. Valve description HDM19WL
• 1.6.5. Service- and parking brake
• 1.7. Functional Description
• 1.7.1. Saug – Rücklauffilter
• 1.7.2. Vorsteuergerät 4TH6
• 1.8. Electrics
• 1.8.1. Kabel- und Stecker Farben
• 1.8.2. Verknüpfungen in Elektoschaltplänen lesen
• 1.8.3. Verknüpfungen am Steuermodul und Display
• 1.8.4. Stromlaufplan Blatt 1
• 1.8.5. Stromlaufplan Blatt 2
• 1.8.6. Stromlaufplan Blatt 3
• 1.8.7. Stromlaufplan Blatt 4
• 1.8.8. Stromlaufplan Blatt 5
• 1.8.9. Stromlaufplan Blatt 6
• 1.8.10. Stromlaufplan Blatt 7
• 1.8.11. Sicherungs- und Relaisbelegung
• 1.9. Maintenance
• 1.9.1. Betriebsstoffspezifikation
• 1.9.2. Inspektionsplan
• 1.10. Operation
• 1.10.1. Betätigung proportional – 3. Hydrauliksteuerkreis
• 1.11. Options
• 1.11.1. Steuerblock – Lastschwingungsdämpfung
• 1.12. Repair Instructions
• 1.12.1. Fitting hydraulic screw connections
• 1.12.2. Adhesive kit cab windows
• 1.13. Diagnosis / Tools
• 1.13.1. Special tools – purchased parts
• 1.13.2. Beschreibung der BDE-Software
• 2. Home to List of Contents