Bomag BC 463 RB-3, BC 473 RB-3, BC 473 RS-3, BC 473 EB-3 Refuse Compactor Service Manual 00840212

Description

• Model List:
  • BC 463 RB-3 Refuse Compactor
  • BC 473 RB-3 Refuse Compactor
  • BC 473 RS-3 Refuse Compactor
  • BC 473 EB-3 Refuse Compactor

• 1. Table of contents
• 2. General
• 2.1. Introduction
• 2.2. Concerning your safety
• 2.2.1. Basic prerequisites
• 2.2.2. Definition of responsible persons
• 2.2.3. Fundamentals for safe operation
• 2.2.4. Handling fuels and lubricants
• 2.2.5. Loading / transporting the machine
• 2.2.6. Start up procedure
• 2.2.7. Driving the machine working operation
• 2.2.8. Refuelling
• 2.2.9. Emergency procedures
• 2.2.10. Maintenance work
• 2.2.11. Repair
• 2.2.12. Signage
• 2.3. Maintenance and repair
• 2.3.1. Notes on repair
• 2.3.2. Preliminary remarks and safety notes
• 2.3.3. Preparations / concluding work
• 2.3.4. Parking the machine in secured condition
• 3. Technical data
• 3.1. Technical data, BC 463 RB 3
• 3.1.1. Technical data
• 3.2. Technical data, BC 473 RB 3
• 3.2.1. Technical data
• 3.3. Technical data, BC 473 RS 3
• 3.3.1. Technical data
• 3.4. Technical data, BC 473 EB 3
• 3.4.1. Technical data
• 3.5. Additional technical data
• 3.6. Terms and basis of calculation
• 3.7. Fuels and lubricants
• 3.7.1. Engine oil
• 3.7.2. Fuel
• 3.7.3. Coolant
• 3.7.4. Hydraulic oil
• 3.7.5. Gear oil SAE 80W140
• 3.7.6. Lubrication grease
• 3.8. List of fuels and lubricants
• 4. Overview of machine
• 4.1. General information
• 4.2. Electric systems
• 4.3. Hydraulic system
• 4.4. Machine assemblies
• 4.4.1. Diesel engine
• 4.4.2. Air conditioning
• 4.4.3. Central lubrication system
• 4.4.4. Overview of maintenance flaps and doors
• 5. Electric systems
• 5.1. Basic principles
• 5.1.1. Measuring method
• 5.1.2. Understanding circuit diagrams
• 5.1.3. Telemecanique switch
• 5.1.4. Deutsch plug, series DT and DTM
• 5.1.5. Magnetic coil plug
• 5.1.6. Clipon technology
• 5.2. Overview of electric system
• 5.2.1. Operators stand
• 5.2.2. Wiring
• 5.2.3. CAN BUS overview
• 5.2.4. Table of fuels and lubricants
• 5.3. Starting the engine with jump leads
• 5.4. Installation locations of control units
• 5.5. Fuse assignment
• 5.5.1. Notes on safety
• 5.5.2. Central electrics
• 5.5.3. Main fuses
• 5.5.4. Control console cabin
• 5.6. Description of electrical components
• 5.6.1. Control console cabin
• 5.6.2. Control unit for air conditioning, A72
• 5.7. Training of electric system
• 5.8. Inspection and maintenance work
• 5.8.1. Maintenance Table
• 5.8.2. Every 500 operating hours
• 5.8.3. As required
• 6. Hydraulic system
• 6.1. Basic principles
• 6.1.1. Open and closed hydraulic circuit
• 6.1.2. Swash plate principle, pump
• 6.1.3. Swash plate principle, motor
• 6.1.4. External gear pumps
• 6.2. Overview of hydraulics
• 6.3. Description of hydraulic components
• 6.3.1. Travel pump, A4VG110 DA
• 6.3.2. Fan pump, A4VG56 EFEP
• 6.3.3. Steering and working pump, A10VO/VSO
• 6.3.4. Travel motor, A6VM HA2T
• 6.3.5. Fan motor
• 6.4. Description of hydraulic circuits
• 6.4.1. Charge circuit, engine hood, brake and travel speed range selection
• 6.4.2. Travel system
• 6.4.3. Cooling system
• 6.4.4. Working hydraulics
• 6.5. Inspection and maintenance work
• 6.5.1. Maintenance Table
• 6.5.2. Checks prior to start up
• 6.5.3. Every 500 operating hours
• 6.5.4. Every 1000 operating hours
• 6.5.5. Every 2000 operating hours
• 7. Machine assemblies
• 7.1. Diesel engine
• 7.1.1. Diesel engine description
• 7.1.2. Engine electrics
• 7.1.3. Inspection and maintenance work
• 7.2. Oscillating articulated joint
• 7.2.1. Repair overview
• 7.2.2. Repairing the articulated joint
• 7.2.3. Inspection and maintenance work
• 7.3. Compactor wheels and dozer blade
• 7.3.1. Inspection and maintenance work
• 7.4. Central lubrication system
• 7.4.1. Overview of central lubrication system
• 7.4.2. Technical description
• 7.4.3. Control board
• 7.4.4. Lubrication process
• 7.4.5. Progressive distributor
• 7.4.6. Lubrication oil pump
• 7.4.7. Inspection and maintenance work
• 7.5. Air conditioning
• 7.5.1. Overview of air conditioning
• 7.5.2. Control unit for air conditioning, A72
• 7.5.3. Physical principles
• 7.5.4. Refrigerant R134a
• 7.5.5. Compressor oil / refrigeration oil
• 7.5.6. Working principle of the air conditioning system
• 7.5.7. Monitoring devices
• 7.5.8. Description of components
• 7.5.9. Compressor
• 7.5.10. Emptying in case of repair
• 7.5.11. Drying and evacuation
• 7.5.12. Filling instructions
• 7.5.13. Steam table for R134a
• 7.5.14. Inspection and maintenance work
• 7.6. Auxiliary heating, AIRTRONIC
• 7.6.1. Description of function
• 7.6.2. Fuse assignment
• 7.6.3. Control panel
• 7.6.4. Inspection and maintenance work
• 8. Troubleshooting
• 8.1. Preliminary remarks
• 8.2. Emergency procedures
• 8.2.1. Actuating the emergency stop switch
• 8.2.2. Emergency exit
• 8.2.3. Disconnect the battery
• 8.2.4. Towing the machine
• 8.2.5. After towing
• 8.3. Troubleshooting, electrical systems
• 8.3.1. Preliminary remarks
• 8.3.2. Starting the engine with jump leads
• 8.3.3. Checking the main battery switch
• 8.3.4. Fuse assignment
• 8.3.5. ESX, checking the electric power supply
• 8.3.6. Diagnostics concept
• 8.4. Trouble shooting, diesel engine
• 8.4.1. Engine faults
• 8.4.2. Starting the engine with jump leads
• 8.4.3. Operating the engine emergency mode
• 8.4.4. Deutz DTC fault code list, EMR3
• 8.5. Trouble shooting, hydraulics
• 8.5.1. Emergency operation of hood
• 8.5.2. Insufficient hydraulic power
• 8.5.3. Troubleshooting axial piston pumps
• 8.5.4. Troubleshooting axial piston motors
• 8.5.5. Troubleshooting table for hydraulic components
• 8.6. Troubleshooting, air conditioning system
• 8.6.1. Trouble shooting in refrigerant circuit, basic principles
• 8.6.2. Trouble shooting procedure
• 8.6.3. Leak test
• 8.6.4. Checking the magnetic clutch
• 8.7. Troubleshooting, central lubrication system
• 8.7.1. Function control
• 8.7.2. Faults and causes
• 8.7.3. Fault Cause Remedy
• 8.7.4. Failure of central lubrication system (grease emerges from relief valve)
• 8.8. Troubleshooting, auxiliary heating
• 8.8.1. Fuse assignment
• 8.8.2. Components
• 8.8.3. Control and safety elements
• 8.8.4. Trouble shooting
• 8.8.5. Diagnostics of control panel, old version
• 8.8.6. Diagnostics of control panel, new version
• 8.8.7. Check the fuel supply
• 8.8.8. Circuit diagram, AIRTRONIC D2/D4
• 9. Special tools
• 9.1. Special tools, electrics
• 9.2. List of special tools
• 10. Measures prior to extended shutdown period
• 10.1. Measures before shutting down
• 10.2. Battery service during prolonged machine downtimes
• 10.3. Measures before restarting
• 11. Index
• 12. Appendix
• 12.1. Appendices
• 12.2. A Circuit diagrams
• 12.2.1. Circuit diagram 382
• 12.2.2. Hydraulic diagram 571 908 27