Bomag BF 700 C S500 Paver Service Manual 00840008

Description

• Model List:
  • BF 700 C S500 Paver

• 1. Table of contents
• 2. General
• 2.1. Introduction Service Manual
• 2.2. Concerning your safety
• 2.2.1. Handling fuels and lubricants
• 2.2.1.1. Preliminary remarks
• 2.2.1.2. Safety regulations and environmental protection regulations for handling diesel fuel
• 2.2.1.3. Safety regulations and environmental protection regulations for handling AdBlue/DEF
• 2.2.1.4. Safety regulations and environmental protection regulations for handling oil
• 2.2.1.5. Safety regulations and environmental protection regulations for handling hydraulic oil
• 2.2.1.6. Safety regulations and environmental protection regulations for handling coolants
• 2.2.1.7. Safety regulations and environmental protection regulations for handling battery acid
• 2.2.2. Parking the machine in secured condition
• 2.3. Fuels and lubricants
• 2.3.1. Engine oil
• 2.3.1.1. Oil quality
• 2.3.1.2. Oil viscosity
• 2.3.1.3. Oil change intervals
• 2.3.2. Fuel
• 2.3.2.1. Fuel quality
• 2.3.2.2. Winter fuel
• 2.3.2.3. Storage
• 2.3.3. AdBlue/DEF
• 2.3.3.1. AdBlue/DEF quality
• 2.3.3.2. Low outside temperatures
• 2.3.3.3. Storage
• 2.3.3.4. Cleanliness
• 2.3.4. Coolant
• 2.3.4.1. General
• 2.3.4.2. Topping up coolant
• 2.3.4.3. Replacing coolant
• 2.3.5. Hydraulic oil
• 2.3.5.1. Mineral oil based hydraulic oil
• 2.3.5.2. Biodegradable hydraulic oil
• 2.3.6. Gear oil SAE 75W90
• 2.3.7. Lubrication grease
• 2.3.8. Hightemperature lubrication grease
• 2.4. List of fuels and lubricants
• 2.5. Repair notes for hydraulics
• 3. Technical data
• 4. Total overview of machine
• 4.1. Component overview electrics
• 4.2. Component overview wiring looms
• 4.3. Component overview hydraulics
• 5. Troubleshooting
• 5.1. Overviews
• 5.1.1. Overview Travel system
• 5.1.2. Overview Material Transport
• 5.1.3. Overview Screed Functions
• 5.2. Codes General Information
• 5.3. Fault codes
• 5.3.1. Foreword
• 5.3.2. Fault code list
• 5.3.3. Fault Rectification
• 6. Electrics
• 6.1. Control Units
• 6.1.1. Software Updating
• 6.2. Display
• 6.2.1. LCDisplay unit
• 6.3. Input codes
• 6.3.1. Resetting to factory settings
• 6.3.2. Travel Control (Travel Functions)
• 6.3.2.1. Automatic Calibration Of Currents In Travel System
• 6.3.2.2. Calibrating the travel system manually
• 6.3.2.3. Travel signal by push button for partial screed relief
• 6.3.2.4. Steering with toggle button for track control, should the steering encoder be defective
• 6.3.2.5. Changing the type of speed potentiometer
• 6.3.2.6. Driving against the closed brake
• 6.3.2.7. Activating/deactivating the screed heating in low idle speed
• 6.3.2.8. Activating/deactivating the cleaning function
• 6.3.2.9. Activating/deactivating the charge pressure relief valve
• 6.3.2.10. Managing settings
• 6.3.3. Screed control (screed functions)
• 6.3.3.1. Calibrating the LCSfunction
• 6.3.3.2. Activating/deactivating the twin LCS
• 6.3.3.3. Calibrating tamper pump currents
• 6.3.3.4. Changing the tamper start and stop ramp
• 6.3.3.5. Calibrating vibration pump currents
• 6.3.3.6. Managing settings
• 6.3.4. Material flow control
• 6.3.4.1. Activating/deactivating the hydraulic front hopper wing
• 6.3.4.2. Calibrating auger pump currents
• 6.3.4.3. Changing the auger start and stop ramp
• 6.3.4.4. Calibrating scraper belt pump currents
• 6.3.4.5. Enable/disable lifting the auger block together with the screed
• 6.3.4.6. Managing settings
• 6.3.5. Managing the fault log
• 6.3.6. Read out fault codes MTU
• 6.4. Replacement of electrical components
• 6.4.1. Control system
• 6.4.2. Travel pump
• 6.4.3. Pump for the auger drive
• 6.4.4. Pump for the scraper belt drive
• 6.4.5. Pump for the tamper drive
• 6.4.6. Pump for the vibration drive
• 6.4.7. Components without adjustment/teach procedure
• 7. Engine MTU 4R 1000 4final
• 7.1. Diesel engine description
• 7.2. Oil circuit
• 7.3. Cooling circuit
• 7.4. Fuel system
• 7.5. Exhaust gas cleaning
• 7.5.1. Exhaust gas recirculation
• 7.6. Engine electrics
• 7.6.1. Control unit MTU
• 8. Hydraulic system
• 8.1. Hydraulics fundamentals
• 8.2. Routing of hydraulic hoses
• 8.2.1. Hoses for travel functions
• 8.2.2. Hoses for radiator
• 8.2.3. Hoses for scraper belt
• 8.2.4. Hoses for auger
• 8.2.5. Hoses for tamper vibration
• 9. Assembly groups
• 9.1. Tractor
• 9.1.1. General
• 9.1.2. Travel system
• 9.1.3. Drivers stand
• 9.2. Material transport
• 9.2.1. Hopper
• 9.2.2. Scraper belt
• 9.2.3. Augers
• 9.2.4. Tunnel
• 9.2.5. Side plates
• 9.2.6. Inspection and maintenance work
• 9.2.6.1. Material transport
• 9.2.6.2. Every 250 operating hours
• 9.2.6.2.1. Servicing the scraper belt
• 9.2.6.2.2. Servicing the scraper belt drive chain
• 9.2.6.2.3. Servicing the auger
• 9.2.6.2.4. Checking scraper and rubber apron on material hopper
• 9.2.6.3. Every 500 operating hours
• 9.2.6.3.1. Checking the hydraulic lines
• 9.2.6.4. As required
• 9.2.6.4.1. Extending auger and tunnel
• 9.3. Screed S500
• 9.3.1. Precautions for safe work with raised screed
• 9.3.2. Description
• 9.3.3. Basic settings on the screed
• 9.3.3.1. To be observed before adjusting the screed
• 9.3.3.2. Basic settings screed S500/600
• 9.3.4. Assembling the screed extensions
• 9.4. Screed heating
• 9.4.1. Description
• 9.4.2. Screed heating commissioning
• 9.4.3. Faults in the electric heating
• 10. Appendix
• 10.1. A Wiring diagram 251
• 10.2. B Wiring diagram screed S500
• 10.3. C Hydraulic diagram BF700C