Bomag BM 1000-30-2 to BM 1300-30-2-PB Cold Milling Machine Service Manual 00891761

Description

• Model List:
  • BM 1000-30-2 Cold Milling Machine
  • BM 1200-30-2 Cold Milling Machine
  • BM 1300-30-2 Cold Milling Machine
  • BM 1000-30-2-PB Cold Milling Machine
  • BM 1200-30-2-PB Cold Milling Machine
  • BM 1300-30-2-PB Cold Milling Machine

• 1. BM 1000/302/1200/302/1300/302
• 1.1. BM 1000/302/1200/302/1300/302
• 2. General
• 2.1. General
• 2.2. Introduction
• 2.3. General
• 2.4. General
• 2.5. Transport work with cranes and lifting tackle
• 2.6. Precautions and codes of conduct for welding work
• 2.7. Operation of highvoltage systems
• 2.8. Old oils
• 2.9. Hydraulics
• 2.10. Hot fuels
• 2.11. Synthetic rubber
• 2.12. Poisonous substances
• 2.13. Battery
• 2.14. Special safety regulations
• 2.15. The values specified in the table apply for screws
• 2.16. The values specified in the table apply for screws
• 2.17. The values specified in the table apply for screws
• 2.18. The values specified in the table apply for screws
• 2.19. The values specified in the table apply for screws
• 2.20. The values specified in the table apply for screws
• 2.21. The values specified in the table apply for screws
• 2.22. The values specified in the table apply for screws
• 2.23. The values specified in the table apply for screws
• 2.24. The values specified in the table apply for screws
• 2.25. The values specified in the table apply for screws
• 2.26. The values specified in the table apply for screws
• 2.27. The values specified in the table apply for screws
• 3. Technical data
• 3.1. Technical data
• 3.2.
• 3.3.
• 4. Maintenance
• 4.1. Maintenance
• 4.2. Fuels and lubricants
• 4.3. Coolant
• 4.4. Mineral oil based hydraulic oil
• 4.5. Gear oil
• 4.6. Lubrication grease
• 5. Electrics
• 5.1. Electrics
• 5.2. DTM Series
• 5.3. DTM Series
• 5.4. DTM Series
• 5.5. DTM Series
• 5.6. DTM Series
• 5.7. DTM Series
• 5.8. DTM Series
• 5.9. DTM Series
• 5.10. DTM Series
• 5.11. DTM Series
• 5.12. DTM Series
• 5.13. DTM Series
• 5.14. DTM Series
• 5.15. DTM Series
• 5.16. DTM Series
• 5.17. DTM Series
• 5.18. DTM Series
• 5.19. Battery service
• 5.20. Battery service
• 5.21. Battery service
• 5.22. Battery service
• 5.23. Battery service
• 5.24. Battery service
• 5.25. Battery service
• 5.26. Starting with jump wires
• 5.27.
• 5.28.
• 5.29.
• 5.30.
• 5.31.
• 5.32. View of operators stand
• 5.33. View of operators stand
• 5.34. B17S3, B17S4, B17S5 Control console travel system
• 5.35. Operating conditions for height regulation
• 5.36. Operating conditions for height regulation
• 5.37. Differential pressure switch for hydraulic oil
• 5.38. Engine speed sensor, C8
• 5.39.
• 5.40.
• 5.41.
• 5.42. Pin assignment for control
• 6. Engine
• 6.1. Engine
• 6.2. Engine attachment parts
• 6.3. Engine attachment parts
• 6.4. Checking the cylinder head ground cable
• 6.5. Checking the cylinder head ground cable
• 6.6. Check the engine oil level
• 6.7. Change engine oil and oil filter cartridge
• 6.8. Check, clean the water separator
• 6.9. Change the fuel prefilter cartridge
• 6.10. Replace the fuel filter cartridge
• 6.11. Checking the combustion air filter
• 6.12. Service the combustion air filter
• 6.13. Check the coolant level
• 6.14. Checking the condition of the coolant hoses
• 6.15. Change the coolant
• 6.16. Clean the cooling fins on engine and hydraulic oil cooler
• 6.17. Checking, tensioning the V belt for the generator system
• 6.18. Cleaning the crankcase ventilation
• 6.19. Check the engine mounts
• 6.20. Checking the valve clearance
• 7. Milling drive, description
• 7.1. Milling drive, description
• 8. Milling drive, repair
• 8.1. Milling drive, repair
• 8.2. Checking, replacing the milling drum Vbelt
• 8.3. Change the oil in the milling drum reduction gear
• 8.4. Oil change in milling drum bearing
• 9. Milling drum, repair
• 9.1. Milling drum, repair
• 9.2. Check/replace cutting tools, scraper
• 9.3. Check/replace cutting tools, scraper
• 9.4. Check/replace cutting tools, scraper
• 10. Milling unit, description
• 10.1. Milling unit, description
• 10.2. Milling unit
• 10.3. Milling unit
• 10.4. Milling drum
• 10.5. Milling housing
• 10.6. Holddown
• 10.7. Scraper
• 10.8. Side plate
• 11. Travel drive, description
• 11.1. Travel drive, description
• 12. Travel drive, repair
• 12.1. Travel drive, repair
• 12.2. Checking the track plates
• 12.3. Retightening the track plate fastening screws
• 12.4. Check the track drive
• 12.5. Oil change in track drive gear
• 12.6. Oil change in track drive gear
• 12.7. Oil change in track drive gear
• 12.8. Oil change in track drive gear
• 13. Conveyor belt, description
• 13.1. Conveyor belt, description
• 13.2. Conveyor belts
• 13.3. Folding / unfolding the loading conveyor belt
• 14. Conveyor belt, repair
• 14.1. Conveyor belt, repair
• 14.2. Checking, tightening the conveyor belts
• 14.3. Checking the safety ropes
• 14.4. Lubricating the conveyor belts
• 15. Hydraulics
• 15.1. Hydraulics
• 15.2. Component overview hydraulics
• 15.3. Component overview hydraulics
• 15.4. Variable displacement pumps, A4VG28EP to A4VG180EP
• 15.5. Variable displacement pumps, A4VG28EP to A4VG180EP
• 15.6. Travel pump viewed on the machine
• 15.7. Travel pump viewed on the machine
• 15.8. Working pump viewed on the machine
• 15.9. Working pump viewed on the machine
• 15.10. Working pump viewed on the machine
• 15.11. Working pump viewed on the machine
• 15.12. Variable displacement pumps, A4VG28EP to A4VG180EP
• 15.13. Variable displacement pumps, A4VG28EP to A4VG180EP
• 15.14. Conveyor belt pump viewed on the machine
• 15.15. Conveyor belt pump viewed on the machine
• 15.16. Swash plate principle
• 15.17. Gear pump WP09
• 15.18. Gear pump WP09
• 15.19. Fan pump viewed on the machine
• 15.20. Fan pump viewed on the machine
• 15.21. Description of function
• 15.22. Description of function
• 15.23. Travel motor viewed on the machine
• 15.24. Travel motor viewed on the machine
• 15.25. Check the hydraulic oil level
• 15.26. Clean the cooling fins on engine and hydraulic oil cooler
• 15.27. Changing hydraulic oil and breather filter
• 15.28. Changing the hydraulic oil filter
• 16. Hydraulics travel circuit
• 16.1. Hydraulics travel circuit
• 16.2. Travel system
• 16.3. Travel system
• 16.4. Levelling
• 16.5. Levelling
• 16.6. Steering
• 16.7. Steering
• 17. Hydraulics milling operation
• 17.1. Hydraulics milling operation
• 17.2. Clutch viewed on the machine
• 17.3. Clutch viewed on the machine
• 17.4. Side plates
• 17.5. Side plates
• 17.6. Holddown
• 17.7. Scraper
• 18. Hydraulic cylinder
• 18.1. Hydraulic cylinder
• 18.2. Repairing hydraulic cylinders
• 19. Tests and adjustments
• 19.1. Tests and adjustments
• 19.2. Checking/adjusting the travel pump
• 19.3. Checking/adjusting the travel pump
• 20. Suppliers documentation
• 20.1. Suppliers documentation
• 20.2.
• 20.3.
• 20.4.
• 20.5.
• 20.6.
• 20.7.
• 20.8.
• 20.9.
• 20.10.
• 20.11.
• 20.12.
• 20.13.
• 20.14.
• 20.15.
• 20.16.
• 20.17.
• 20.18.
• 20.19.
• 20.20.
• 20.21.
• 20.22.
• 20.23.
• 20.24.
• 20.25.
• 20.26.
• 20.27.
• 21. Circuit diagrams
• 21.1. Circuit diagrams