Bomag BM 1000-30 Service Manual 00840200

Description

• Model List:
  • BM 1000-30

• 1. Table of contents
• 2. General
• 2.1. Introduction
• 2.2. Concerning your safety
• 2.2.1. Handling fuels and lubricants
• 2.2.1.1. Preliminary remarks
• 2.2.1.2. Safety regulations and environmental protection regulations for handling diesel fuel
• 2.2.1.3. Safety regulations and environmental protection regulations for handling oil
• 2.2.1.4. Safety regulations and environmental protection regulations for handling hydraulic oil
• 2.2.1.5. Safety regulations and environmental protection regulations for handling coolants
• 2.2.1.6. Safety regulations and environmental protection regulations for handling battery acid
• 2.2.2. Parking the machine in secured condition
• 2.3. Fuels and lubricants
• 2.3.1. Engine oil
• 2.3.1.1. Oil quality
• 2.3.1.2. Oil viscosity
• 2.3.1.3. Oil change intervals
• 2.3.2. Fuel
• 2.3.2.1. Fuel quality
• 2.3.2.2. Winter fuel
• 2.3.2.3. Storage
• 2.3.3. Coolant
• 2.3.4. Hydraulic oil
• 2.3.4.1. Mineral oil based hydraulic oil
• 2.3.4.2. Biodegradable hydraulic oil
• 2.3.5. Gear oil ISO VG 220
• 2.3.6. Gear oil SAE 75W90
• 2.3.7. Lubrication grease
• 2.3.8. Hightemperature lubrication grease
• 2.4. List of fuels and lubricants
• 2.5. Notes on repair
• 2.5.1. General repair instructions
• 2.5.1.1. Repair notes for electrics
• 2.5.1.2. Repair notes for hydraulics
• 2.5.1.3. Repair notes for Common Rail engines
• 2.5.1.4. Repair notes for gaskets and mating surfaces
• 2.5.1.5. Repair notes for ball and roller bearings
• 2.5.1.6. Feather keys and keyways
• 2.5.1.7. Repair notes for cotter pins
• 2.5.1.8. Repair notes for screws and nuts
• 2.5.1.9. Strength classes, metric screws and nuts
• 2.5.1.10. Identification of UNFthreads
• 2.5.2. Tightening torques
• 3. Technical data
• 4. Total overview of machine
• 4.1. Outside view of machine
• 4.1.1. Overview of maintenance flaps and doors
• 4.1.2. Display field, pressure gauge, hydraulic pressure
• 4.2. Component overview Electrics
• 4.3. Component overview hydraulics
• 5. Trouble shooting
• 5.1. Preliminary remarks
• 5.2. Emergency procedures
• 5.2.1. Actuating the emergency stop switch
• 5.2.2. Disconnecting the battery
• 5.2.3. Towing the machine
• 5.3. Overviews
• 5.3.1. Travel system
• 5.3.2. Milling drive
• 5.3.3. Height adjustment
• 5.3.4. Steering
• 5.3.5. Conveyor belt
• 5.4. Troubleshooting, electrical systems
• 5.4.1. Preliminary remarks
• 5.4.2. Starting the engine with jump leads
• 5.4.3. Servicing the battery, checking the main battery isolation
• 5.4.3.1. Battery service
• 5.4.3.2. Checking the main battery shutoff
• 5.4.4. Fuse assignment
• 5.4.4.1. Notes on safety
• 5.4.4.2. Central electrics
• 5.4.4.3. Main fuses
• 5.4.5. Understanding electric circuit diagrams
• 5.4.5.1. Electric circuit diagrams
• 5.4.5.2. Circuit symbols in EPlan
• 5.4.5.3. Identification of switch blocks
• 5.4.6. Measuring method
• 5.4.7. ESX, checking the electric power supply
• 5.4.8. Diagnostics concept
• 5.5. Trouble shooting, hydraulics
• 5.5.1. Insufficient hydraulic power
• 5.5.2. Trouble shooting axial piston pumps
• 5.5.3. Trouble shooting axial piston motors
• 5.5.4. Fault table hydraulic components
• 6. Electric systems
• 6.1. Display
• 6.1.1. Description
• 6.1.2. Overview
• 6.1.3. Displays on the work screen
• 6.1.4. Switching between metric and imperial units
• 6.1.5. Setting the screen brightness/contrast
• 6.1.6. Fault code display
• 6.2. Central electrics
• 6.3. Fuse assignment
• 6.3.1. Notes on safety
• 6.3.2. Central electrics
• 6.3.3. Main fuses
• 6.4. Wiring looms
• 6.5. Display Levelling
• 6.6. Sensors
• 6.7. Telemecanique switch
• 6.8. Deutsch plug, series DT and DTM
• 6.9. Servicing the battery, checking the main battery isolation
• 6.9.1. Battery service
• 6.9.2. Checking the main battery shutoff
• 6.10. Starting the engine with jump leads
• 7. Diesel engine
• 7.1. Features
• 7.2. Electronic engine control unit
• 7.3. Engine electrics
• 7.3.1. Description of sensors
• 7.3.2. Generator
• 7.3.3. Trouble shooting Starter
• 7.3.4. Repair of starter
• 7.4. Engine diagnostics
• 7.5. Fuel
• 7.6. Cooling system
• 7.7. Inspection and maintenance work
• 7.7.1. Maintenance Table
• 7.7.2. Checks prior to start up
• 7.7.2.1. Notes on safety
• 7.7.2.2. Checking the engine oil level
• 7.7.2.3. Checking, cleaning the water separator
• 7.7.3. Every 250 operating hours
• 7.7.3.1. Cleaning the radiator module
• 7.7.3.2. Checking radiator hoses and hose clamps
• 7.7.3.3. Checking the belt for the travel pump drive
• 7.7.4. Every 500 operating hours
• 7.7.4.1. Change engine oil and oil filter cartridge
• 7.7.4.2. Replacing the fuel filter, bleeding the fuel system
• 7.7.4.3. Checking the antifreeze concentration and the condition of the coolant
• 7.7.4.4. Servicing the battery, checking the main battery isolation
• 7.7.5. Every 1000 operating hours
• 7.7.5.1. Checking, adjusting the valve clearance
• 7.7.5.2. Servicing the belt for the generator
• 7.7.6. Every 3000 operating hours
• 7.7.6.1. Changing the coolant
• 7.7.7. As required
• 7.7.7.1. Air filter maintenance
• 7.7.7.2. Checking the coolant level
• 7.7.7.3. Replacing the belt for the travel pump drive
• 7.7.7.4. Draining the fuel tank sludge
• 7.7.7.5. Taking an engine oil sample
• 8. Hydraulic system
• 8.1. Open and closed hydraulic circuit
• 8.2. Travel circuit
• 8.3. Height adjustment
• 8.4. Steering
• 8.5. Milling operation
• 8.6. Hydraulic units
• 8.6.1. External gear pumps
• 8.6.2. Description of fan pump
• 8.6.3. Working pump
• 8.6.3.1. Axial piston pumps, A10VO/VSO 18 to 100 DF1
• 8.6.4. Conveyor belt pump
• 8.6.5. Travel pump
• 8.6.6. Desxcription of travel motor BOSCH REXROTH
• 8.6.7. Hydraulic cylinder
• 8.6.7.1. Repairing hydraulic cylinders
• 8.6.7.2. Hydraulic cylinder with path measuring system
• 8.7. Inspection and maintenance work
• 8.7.1. Maintenance Table
• 8.7.2. Checks prior to start up
• 8.7.2.1. Notes on safety
• 8.7.2.2. Checking the hydraulic oil level
• 8.7.3. Every 500 operating hours
• 8.7.3.1. Checking the hydraulic lines
• 8.7.4. Every 1000 operating hours
• 8.7.4.1. Replacing the hydraulic oil filter
• 8.7.5. Every 2000 operating hours
• 8.7.5.1. Changing the hydraulic oil
• 9. Assembly groups
• 9.1. Milling drive
• 9.1.1. Description
• 9.1.2. Inspection and maintenance work
• 9.1.2.1. Maintenance Table
• 9.1.2.2. Every 250 operating hours
• 9.1.2.3. Every 500 operating hours
• 9.1.2.4. Every 1000 operating hours
• 9.1.2.5. As required
• 9.2. Milling unit
• 9.2.1. Description
• 9.2.2. Inspection and maintenance work
• 9.2.2.1. Maintenance Table
• 9.2.2.2. Checks prior to start up
• 9.2.2.3. As required
• 9.3. Levelling system
• 9.3.1. Control unit for levelling system
• 9.3.1.1. Buttons and displays
• 9.3.1.2. Display
• 9.4. Travel system
• 9.4.1. Description
• 9.4.2. Inspection and maintenance work
• 9.4.2.1. Maintenance Table
• 9.4.2.2. Checks prior to start up
• 9.4.2.3. Every 250 operating hours
• 9.4.2.4. Every 1000 operating hours
• 9.4.2.5. As required
• 9.4.3. Repairs
• 9.5. Conveyor belt
• 9.5.1. Description
• 9.5.2. Fold in conveyor belt
• 9.5.3. Unfold conveyor belt
• 9.5.4. Inspection and maintenance work
• 9.5.4.1. Maintenance Table
• 9.5.4.2. Checks prior to start up
• 10. List of special tools
• 11. Available special tools
• 11.1. Special tools, electrics
• 11.2. Special tools, hydraulic system
• 11.2.1. Special tools, tests and adjustments
• 11.2.2. Special tools for flushing
• 12. Index
• 13. Appendix
• 13.1. A Supplier documentation
• 13.1.1. Steering and working pump
• 13.1.2. Travel pump
• 13.1.3. Travel motor
• 13.1.4. Conveyor belt pump
• 13.1.5. Fräsgetriebe
• 13.1.6. Fahrgetriebe
• 13.1.7. Hydraulic motor
• 13.1.8. Spraying pump
• 13.1.9. Steering valve
• 13.1.10. Clutch
• 13.2. B Circuit diagrams
• 13.2.1. Circuit diagram 410
• 13.2.2. Hydraulic diagram 00856155