Bomag BM 1000-35 Cold Planer Service Manual 00840032

Description

• Model List:
  • BM 1000-35 Cold Planer

• 1. Table of contents
• 2. General
• 2.1. Introduction Service Manual
• 2.2. Concerning your safety
• 2.2.1. Handling fuels and lubricants
• 2.2.1.1. Preliminary remarks
• 2.2.1.2. Safety regulations and environmental protection regulations for handling diesel fuel
• 2.2.1.3. Safety regulations and environmental protection regulations for handling oil
• 2.2.1.4. Safety regulations and environmental protection regulations for handling hydraulic oil
• 2.2.1.5. Safety regulations and environmental protection regulations for handling coolants
• 2.2.1.6. Safety regulations and environmental protection regulations for handling battery acid
• 2.2.2. Working on hydraulic lines
• 2.2.3. Working on the engine
• 2.2.4. Maintenance work on electric components and battery
• 2.2.5. Working on heating elements
• 2.2.6. Cleaning work
• 2.2.7. Parking the machine in secured condition
• 2.3. Fuels and lubricants
• 2.3.1. Engine oil
• 2.3.1.1. Oil quality
• 2.3.1.2. Oil viscosity
• 2.3.1.3. Oil change intervals
• 2.3.2. Fuel
• 2.3.2.1. Fuel quality
• 2.3.2.2. Winter fuel
• 2.3.2.3. Storage
• 2.3.3. Coolant
• 2.3.3.1. General
• 2.3.3.2. Topping up coolant
• 2.3.3.3. Replacing coolant
• 2.3.4. Hydraulic oil
• 2.3.4.1. Mineral oil based hydraulic oil
• 2.3.4.2. Biodegradable hydraulic oil
• 2.3.5. Gear oil
• 2.3.6. Lubrication grease
• 2.3.7. Hightemperature lubrication grease
• 2.4. List of fuels and lubricants
• 2.5. Repair notes for hydraulics
• 3. Technical data
• 4. Total overview of machine
• 4.1. Component overview Electrics
• 4.2. Component overview hydraulics
• 5. Trouble shooting
• 5.1. Overviews
• 5.1.1. Overview Travel System
• 5.1.2. Overview Milling drive
• 5.1.3. Overview Height adjustment
• 5.1.4. Overview Steering
• 5.1.5. Overview Conveyor belt functions
• 5.1.6. Overview Swivelling the slewable chassis
• 5.2. Functional conditions
• 5.2.1. Functional conditions introduction
• 5.2.2. Functional conditions Starting the diesel engine
• 5.2.3. Functional conditions Shutting down the diesel engine
• 5.2.4. Functional conditions Release of travel lever
• 5.2.5. Functional conditions Activating transport speed
• 5.2.6. Functional conditions Activating working speed
• 5.2.7. Functional conditions Swivelling the track chain drive
• 5.2.8. Functional condition Switch on the milling drum
• 5.2.9. Functional condition Switch off the milling drum
• 5.2.10. Functional conditions Switch on conveyor belt
• 5.2.11. Functional conditions Switch off conveyor belt
• 5.2.12. Functional condition Moving the conveyor belt
• 5.2.13. Functional condition Unfolding and folding the conveyor belt
• 5.2.14. Functional conditions Activate/deactivate the differential lock
• 5.2.15. Functional conditions Scraper (all functions)
• 5.2.16. Functional conditions Holddown (all functions)
• 5.2.17. Functional conditions Side doors (left right) (all functions)
• 5.2.18. Functional conditions Lifting the machine
• 5.2.19. Functional conditions lowering the rear of the machine
• 5.2.20. Functional conditions Switching the water spraying system on/off
• 5.2.21. Functional conditions Switching the high pressure cleaner on/off
• 5.2.22. Functional conditions Switching the filling pump on/off
• 5.2.23. Functional conditions sunroof up/down
• 5.2.24. Functional conditions Opening/closing engine hood
• 5.2.25. Functional conditions Tool change
• 5.3. Fault codes
• 6. Electric systems
• 6.1. Control units
• 6.2. Display
• 6.2.1. Display General
• 6.2.2. Operating the extraction system
• 6.2.3. Operating the camera
• 6.2.4. Display Menu
• 6.2.4.1. Setting up the display
• 6.2.4.2. Menu option Diagnose
• 6.2.4.3. Menu option Service
• 6.2.4.3.1. Configuration
• 6.2.4.3.2. Service access
• 6.2.4.3.3. Actuator test
• 6.2.4.3.4. Executing teach procedures
• 6.3. Reserve wiring
• 7. Motor
• 7.1. General description
• 7.2. Engine electrics
• 7.2.1. Engine management MTU
• 7.2.2. Sensors MTU 6R 1000
• 7.3. Lubrication oil circuit
• 7.4. Cooling circuit
• 7.5. Fuel system
• 8. Hydraulic system
• 8.1. Component description
• 8.2. Travel pump
• 8.3. Conveyor belt pump
• 8.4. Fan pump
• 8.5. Working pump
• 8.6. Towing the machine
• 8.7. Trouble shooting axial piston pumps
• 9. Assembly groups
• 9.1. drive unit
• 9.1.1. Description
• 9.2. Milling unit
• 9.2.1. Description
• 9.3. Milling drum
• 9.3.1. Description
• 9.3.2. Repair
• 9.3.2.1. Checking the condition of cutting teeth and exchange holders
• 9.3.2.2. Replace the cutting chisels
• 9.3.2.3. Changing the milling drum
• 9.3.2.4. Change milling gear oil and filter
• 9.4. Conveyor unit
• 9.4.1. Description
• 9.4.2. Repair
• 9.4.2.1. Checking the conveyor belts
• 9.4.2.2. Tensioning the conveyor belt
• 9.4.2.3. Dismount the conveyor belt
• 9.4.2.4. Mounting the conveyor belt
• 9.5. Undercarriage
• 9.5.1. Description
• 9.5.2. Repair
• 9.6. Water system
• 9.6.1. Description
• 9.6.2. Operation
• 9.6.2.1. Checking the water level
• 9.6.2.1.1. Topping up water with the water pump
• 9.6.2.1.2. Topping up water from a hydrant
• 9.6.2.2. Topping up water with the water pump
• 9.6.2.3. Topping up water from a hydrant
• 9.7. Dust extraction
• 9.7.1. Description
• 10. Index
• 11. Appendix
• 11.1. Appendices
• 11.2. A Circuit diagrams
• 11.2.1. Electric circuit diagram
• 11.2.2. Hydraulic diagram 293