Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Roller Service Manual 00891444

Description

• Model List:
  • BW 135 AD Tandem Vibratory Roller
  • BW 138 AD Tandem Vibratory Roller
  • BW 138 AC Tandem Vibratory Roller

• 1. BW 135 AD / BW 138 AD / BW 138 AC
• 1.1. S/N 101 650 16 …. >S/N 101 650 17 …. >S/N 101 650 18 …. >
• 2. Tandem Vibratory Roller
• 3. Combination Roller
• 3.1. General
• 4. Introduction
• 5. Safety regulations
• 5.1. Important notes
• 5.2. General
• 5.3. Precautions and codes of conduct for welding work
• 5.4. Old oils
• 5.5. Hydraulics
• 5.6. Hot fuels
• 5.7. Synthetic rubber
• 5.8. Poisonous substances
• 5.9. Battery
• 5.10. Special safety regulations
• 6. General repair instructions
• 6.1. General
• 6.2. Electrics
• 6.3. Battery
• 6.4. Hydraulic system
• 6.5. Fuel hoses
• 6.6. Gaskets and mating surfaces
• 6.7. Feather keys and keyways
• 6.8. Ball and roller bearings
• 6.9. Screws and nuts
• 7. Tightening torques
• 7.1. Maintenance
• 8. General notes on maintenance
• 8.1. Notes on the fuel system
• 8.2. Notes on the engine performance
• 8.3. Notes on the hydraulic system
• 9. Fuels and lubricants
• 9.1. Engine oil
• 9.2. Oil viscosity
• 9.3. Regular lubrication oil changes
• 9.4. Oil quality
• 9.5. Lubrication oil change intervals
• 9.6. Lubrication oil quality classes
• 9.7. Winter fuel
• 9.8. Mineral oil based hydraulic oil
• 9.9. Biodegradable hydraulic oil
• 9.10. Lubrication grease
• 10. Table of fuels and lubricants
• 11. Runningin instructions
• 12. Maintenance chart
• 12.1. Technical data
• 12.2. Technical data
• 12.3. Fig. 11
• 12.4. Fig. 12
• 12.5. Noise value
• 12.6. Vibration value
• 13. Special tools, tests and adjustments
• 14. Checking the rotation speeds
• 14.1. Check the engine speed
• 14.2. Checking the exciter shaft speed
• 15. Pressure tests in the travel circuit
• 16. Checking / adjusting the neutral positions of the travel pump (Sauer pump)
• 17. Pressure tests in the vibration circuit
• 18. Checking the leakage rate of the vibration motor
• 19. Pressure test in steering circuit
• 20. General
• 20.1. General notes on trouble shooting in hydraulic systems
• 20.2. Important points for trouble shooting and fault rectification
• 21. Trouble shooting diagram
• 21.1. Fundamental electrics
• 21.2. Understanding circuit diagrams
• 21.3. Terminal designations
• 21.4. Current and voltage
• 21.5. Resistance
• 21.6. Series / parallel connection
• 21.7. Ohms law
• 21.8. Electrical energy
• 21.9. Formula diagram
• 21.10. Metrology
• 21.11. Diodes, relays, fuses
• 21.12. Batteries
• 21.13. Threephase generator
• 21.14. Electric starter
• 21.15. Telemecanique switch
• 21.16. Inductive proximity switches
• 21.17. Angle sensor with current output
• 21.18. Plug connectors
• 21.19. Deutsch plug, series DT and DTM
• 21.20. Plugs and terminals in spring clamping technology
• 22. Special tools, electrics
• 22.1. Fig. 10
• 22.2. Fig. 11
• 22.3. Fig. 12
• 22.4. Fig. 13
• 22.5. Fig. 14
• 22.6. Fig. 15
• 22.7. Fig. 16
• 22.8. Fig. 17
• 22.9. Fig. 18
• 22.10. Fig. 19
• 22.11. Fig. 20
• 22.12. Fig. 21
• 22.13. Fig. 22
• 22.14. Fig. 23
• 22.15. Fig. 24
• 22.16. Fig. 25
• 22.17. Fig. 26
• 22.18. Fig. 27
• 22.19. Fig. 28
• 22.20. Fig. 29
• 22.21. Fig. 30
• 22.22. Fig. 31
• 22.23. Fig. 32
• 22.24. Fig. 33
• 22.25. Fig. 34
• 22.26. Fig. 35
• 22.27. Fig. 36
• 22.28. Fig. 37
• 22.29. Fig. 38
• 22.30. Fig. 39
• 22.31. Fig. 40
• 22.32. Fig. 41
• 23. Vibration module
• 24. Module A68
• 24.1. Flushing and bleeding
• 25. Special tools for flushing
• 25.1. Fig. 10
• 25.2. Fig. 11
• 25.3. Fig. 12
• 25.4. Fig. 13
• 25.5. Fig. 14
• 25.6. Fig. 15
• 25.7. Fig. 16
• 25.8. Fig. 17
• 25.9. Fig. 18
• 25.10. Fig. 19
• 26. Flushing general
• 26.1. Changing a component
• 26.2. Chips (abrasion) in the oil
• 26.3. Before flushing
• 26.4. Bleeding
• 26.5. Servicing the flushing filter kit
• 27. Flushing schematic for front drum drive
• 27.1. Travel pump
• 27.2. Pipe joint (tool)
• 27.3. Reducing fitting (tool)
• 27.4. Connecting union (tool)
• 27.5. Rear drum drive motor
• 27.6. Flushing hose (tool) 20S 25S
• 27.7. Screw socket (tool) R1 25S
• 27.8. Flushing filter 1m (tool)
• 27.9. Front drum drive motor
• 27.10. Connecting union (tool)
• 27.11. Elbow union (tool)
• 27.12. Connecting union (tool)
• 27.13. Reducing fitting (tool)
• 27.14. High pressure hose
• 27.15. Flushing hose (tool) 20S 25S
• 28. Flushing the front drum drive
• 28.1. Fig. 10
• 29. Flushing schematic for rear drum drive system
• 29.1. Connecting union (tool)
• 29.2. Reducing fitting (tool)
• 29.3. Pipe joint (tool)
• 29.4. Rear drum drive motor
• 29.5. Flushing hose 20S 25S (tool)
• 29.6. Screw socket (tool) R1 25S
• 29.7. Flushing filter (tool)
• 29.8. Front drum drive motor
• 29.9. Connecting union (tool)
• 29.10. Reducing fitting (tool)
• 29.11. Elbow union (tool)
• 29.12. Connecting union (tool)
• 29.13. Travel pump
• 29.14. High pressure hose
• 29.15. Flushing hose 20S 25S (tool)
• 30. Flushing the rear drum drive
• 30.1. Fig. 10
• 31. Flushing schematic, rear wheel drive motors
• 31.1. Connecting union (tool)
• 31.2. Reducing fitting (tool)
• 31.3. Pipe joint (tool)
• 31.4. Rear wheel drive motors
• 31.5. Flushing hose 20S 25S (tool)
• 31.6. Screw socket (tool) R1 25S
• 31.7. Flushing filter 1m (tool)
• 31.8. Front drum drive motor
• 31.9. Connecting union (tool)
• 31.10. Reducing fitting (tool)
• 31.11. Elbow union (tool)
• 31.12. Connecting union (tool)
• 31.13. Travel pump
• 31.14. High pressure hose
• 31.15. Flushing hose 20S 25S (tool)
• 32. Flushing the rear wheel drive
• 32.1. Fig. 10
• 33. Flushing schematic for vibration drive
• 33.1. Screw fitting 3/4 15L (tool)
• 33.2. Flushing hose (tool)
• 33.3. Vibration valve
• 33.4. Vibration motor, rear (only ADmachine)
• 33.5. Vibration pump
• 33.6. Hydraulic oil tank
• 33.7. Front vibration motor
• 33.8. Connecting union (tool)
• 33.9. Flushing filter (tool)
• 33.10. Hydraulic hose
• 33.11. Flushing hose (tool)
• 34. Flushing the vibration circuit
• 35. Bleeding the travel circuit
• 36. Special tools
• 37. Repair overview for drum
• 38. Removing and installing the drum
• 38.1. Removing the drum
• 38.2. Installing the drum
• 39. Dismantling the drum
• 39.1. Removing the drum drive motor
• 39.2. Remove the vibration motor
• 39.3. Disassembling the bearing cover
• 39.4. Disassembling the exciter shaft
• 39.5. Dismantling the exciter shaft
• 39.6. Removing the cover
• 40. Assembling the drum
• 40.1. Installing the bearing cover
• 40.2. Assembling the exciter shaft
• 40.3. Installing the exciter shaft
• 40.4. Measuring the end float
• 40.5. Assembling the bearing plate
• 40.6. Installing the vibration motor
• 40.7. Installing the drum drive motor
• 41. Special tools, oscillating articulated joint (BW100/120 family)
• 42. Repair overview Oscillating articulated joint
• 42.1. Tensioning nut
• 42.2. Oscillation axle
• 42.3. Bearing housing
• 42.4. Carrier
• 42.5. Bearing block
• 42.6. Cylinder eye for steering cylinder
• 43. Removing and installing the oscillating articulated joint
• 44. Dismantling the oscillating articulated joint
• 44.1. Fig. 10
• 44.2. Fig. 11
• 45. Assembling the oscillating articulated joint
• 45.1. Fig. 10
• 45.2. Fig. 11
• 45.3. Fig. 12
• 45.4. Fig. 13
• 45.5. Fig. 14
• 45.6. Fig. 15
• 45.7. Fig. 16
• 45.8. Fig. 17
• 45.9. Fig. 18
• 45.10. Fig. 19
• 46. Travel pump A10VG28 ….63
• 47. Travel pump series 42
• 48. Drum drive MK05/08/11/18
• 49. Wheel drive MS/MSE 02…18
• 49.1. Circuit diagrams
• 50. Wiring diagram
• 51. Wiring diagram
• 52. Hydraulic diagram
• 53. Hydraulic diagram
• 54. Hydraulic diagram