Bomag BW 190 AD-4, BW 202 AD-4, BW 203 AD-4 Tandem Vibratory Roller Service Manual 00891468

Description

• Model List:
  • BW 190 AD-4 Tandem Vibratory Roller
  • BW 202 AD-4 Tandem Vibratory Roller
  • BW 203 AD-4 Tandem Vibratory Roller

• 1. BW 190 AD4
• 1.1. BW 190 AD4
• 2. General
• 2.1. General
• 2.2. Introduction
• 2.3. General
• 2.4. General
• 2.5. Transport work with cranes and lifting tackle
• 2.6. Precautions and codes of conduct for welding work
• 2.7. Operation of highvoltage systems
• 2.8. Old oils
• 2.9. Hydraulics
• 2.10. Hot fuels
• 2.11. Synthetic rubber
• 2.12. Poisonous substances
• 2.13. Air conditioning system
• 2.14. Battery
• 2.15. Special safety regulations
• 2.16. The values specified in the table apply for screws
• 2.17. The values specified in the table apply for screws
• 2.18. The values specified in the table apply for screws
• 2.19. The values specified in the table apply for screws
• 2.20. The values specified in the table apply for screws
• 2.21. The values specified in the table apply for screws
• 2.22. The values specified in the table apply for screws
• 2.23. The values specified in the table apply for screws
• 2.24. The values specified in the table apply for screws
• 2.25. The values specified in the table apply for screws
• 2.26. The values specified in the table apply for screws
• 2.27. The values specified in the table apply for screws
• 2.28. The values specified in the table apply for screws
• 2.29. The values specified in the table apply for screws
• 2.30. The values specified in the table apply for screws
• 3. Pivot steered tandem rollers
• 3.1. Pivot steered tandem rollers
• 4. Technical data
• 4.1. Technical data
• 4.2.
• 4.3.
• 4.4.
• 5. Maintenance
• 5.1. Maintenance
• 5.2. General notes on maintenance
• 5.3. Fuels and lubricants
• 5.4. Coolant
• 5.5. Mineral oil based hydraulic oil
• 5.6. Biodegradable hydraulic oil
• 5.7. Gear oil
• 5.8. Lubrication grease
• 6. Caddy wiring diagrams
• 6.1. Caddy wiring diagrams
• 7. Electrics
• 7.1. Electrics
• 7.2. DTM Series
• 7.3. DTM Series
• 7.4. DTM Series
• 7.5. DTM Series
• 7.6. DTM Series
• 7.7. DTM Series
• 7.8. DTM Series
• 7.9. DTM Series
• 7.10. DTM Series
• 7.11. DTM Series
• 7.12. DTM Series
• 7.13. DTM Series
• 7.14. DTM Series
• 7.15. DTM Series
• 7.16. DTM Series
• 7.17. DTM Series
• 7.18. DTM Series
• 7.19. Battery service, check the main battery switch
• 7.20. Battery service, check the main battery switch
• 7.21. Battery service, check the main battery switch
• 7.22. Battery service, check the main battery switch
• 7.23. Battery service, check the main battery switch
• 7.24. Battery service, check the main battery switch
• 7.25. Battery service, check the main battery switch
• 7.26. Battery service, check the main battery switch
• 7.27. Battery service, check the main battery switch
• 7.28. Battery service, check the main battery switch
• 7.29. Battery service, check the main battery switch
• 7.30. Battery service, check the main battery switch
• 7.31. Battery service, check the main battery switch
• 7.32.
• 7.33.
• 7.34. Starting with jump wires
• 7.35.
• 7.36.
• 7.37. S01, Emergency stop switch
• 7.38.
• 7.39.
• 7.40.
• 7.41.
• 7.42.
• 7.43.
• 8. Electronic modules
• 8.1. Electronic modules
• 8.2.
• 8.3.
• 8.4.
• 8.5.
• 8.6.
• 8.7.
• 8.8.
• 8.9.
• 8.10.
• 8.11.
• 8.12.
• 8.13.
• 8.14.
• 8.15.
• 8.16.
• 8.17.
• 8.18.
• 8.19.
• 9. Speedometer Module
• 9.1. Speedometer Module
• 10. Engine electrics
• 10.1. Engine electrics
• 11. Hydraulics
• 11.1. Hydraulics
• 11.2. Variable displacement pump, A4VG56HW / A4VG28HW
• 11.3. Variable displacement pump, A4VG56HW / A4VG28HW
• 11.4. Variable displacement pump, A4VG56HW / A4VG28HW
• 11.5. Variable displacement pumps, A10VG28/45/56 EZ
• 11.6. Variable displacement pumps, A10VG28/45/56 EZ
• 11.7. Swash plate principle
• 11.8. Swash plate principle
• 11.9. Swash plate motor with variable displacement, series 51
• 11.10. Swash plate motor with variable displacement, series 51
• 11.11. Vibration motors A4FM22/28
• 11.12. Vibration motors A4FM22/28
• 11.13. Vibration control valve
• 11.14. Vibration control valve
• 11.15. OSP steering valve
• 11.16. OSP steering valve
• 11.17. External gear pumps
• 11.18. External gear pumps
• 11.19. Multiple gear pumps
• 11.20. Towing
• 11.21. Towing
• 11.22. Towing
• 11.23. Towing
• 11.24. Vibration control valve
• 11.25. Outer gear motors nonreversible
• 11.26. Check the hydraulic oil level
• 11.27. Changing the hydraulic oil filter
• 11.28. Changing hydraulic oil and breather filter
• 12. Tests and adjustments
• 12.1. Tests and adjustments
• 13. Trouble shooting
• 13.1. Trouble shooting
• 14. Flushing and bleeding
• 14.1. Flushing and bleeding
• 14.2. Special tools for flushing
• 14.3. Bleeding the vibration circuit
• 14.4. Bleeding the vibration circuit
• 14.5. Bleeding the vibration circuit
• 15. Engine
• 15.1. Engine
• 15.2. Adjust the valve clearance
• 15.3. Adjust the valve clearance
• 15.4. Adjust the valve clearance
• 15.5. Adjust the valve clearance
• 15.6. Adjust the valve clearance
• 15.7. Adjust the valve clearance
• 15.8. Adjust the valve clearance
• 15.9. Adjust the valve clearance
• 15.10. Adjust the valve clearance
• 15.11. Adjusting the control piston play
• 15.12. Check the engine oil level
• 15.13. Check the engine oil level
• 15.14. Change the engine oil
• 15.15. Change the engine oil filter cartridge
• 15.16. Change the fuel filter cartridge
• 15.17. Checking, cleaning the water separator
• 15.18. Change the fuel prefilter cartridge
• 15.19. Check the coolant level
• 15.20. Checking the antifreeze concentration
• 15.21. Change the coolant
• 15.22. Checking the Vbelt, tighten, if necessary replace the Vbelt
• 15.23. Check, clean, change the combustion air filter
• 15.24. Replacing the crank case ventilation valve
• 15.25. Check the engine mounts
• 15.26. Electronic injector test EMR
• 16. Air conditioning system
• 16.1. Air conditioning system
• 16.2. Checking, tensioning, replacing the refrigerant compressor Vbelt
• 16.3. Checking, tensioning, replacing the refrigerant compressor Vbelt
• 16.4. Checking, tensioning, replacing the refrigerant compressor Vbelt
• 16.5. Checking, tensioning, replacing the refrigerant compressor Vbelt
• 16.6. Service the air conditioning
• 17. Replacing the cab window panes
• 17.1. Replacing the cab window panes
• 18. Replacing the travel control cable
• 18.1. Replacing the travel control cable
• 19. Drum
• 19.1. Drum
• 19.2. Special tools, drum (BW161AD4 to BW203AD4)
• 20. Oscillating articulated joint
• 20.1. Oscillating articulated joint
• 20.2. Repair overview oscillating articulated joint
• 20.3. Assembling the oscillating articulated joint
• 20.4. Assembling the oscillating articulated joint
• 21. Suppliers documentation
• 21.1. Suppliers documentation
• 21.2.
• 21.3.
• 21.4.
• 21.5.
• 21.6.
• 21.7.
• 21.8.
• 21.9.
• 21.10.
• 21.11.
• 21.12.
• 21.13.
• 21.14.
• 21.15.
• 21.16.
• 21.17.
• 21.18.
• 22. Circuit diagrams
• 22.1. Circuit diagrams
• 22.2. S/N Hydraulic diagram 920 100 61
• 22.3. S/N Hydraulic diagram 920 100 61
• 22.4. S/N Hydraulic diagram 920 100 61
• 22.5. S/N Hydraulic diagram 920 100 61
• 22.6. S/N Wiring diagram 920 100 09
• 22.7. S/N Wiring diagram 920 100 09
• 22.8. S/N Wiring diagram 920 100 09
• 22.9. S/N Wiring diagram 920 100 09
• 22.10. S/N Wiring diagram 920 100 09
• 23.
• 23.1.