Bomag BW 191 AD-5, BW 206 AD-5 Tandem Vibratory Rollers Service Manual 00840101

Description

• Model List:
  • BW 191 AD-5 Tandem Vibratory Roller
  • BW 206 AD-5 Tandem Vibratory Roller

• 1. Table of contents
• 2. General
• 2.1. General
• 2.2. Concerning your safety
• 2.2.1. General prerequisites
• 2.2.2. Definition of responsible persons
• 2.2.3. Fundamentals for safe operation
• 2.2.4. Handling fuels and lubricants
• 2.2.5. Regeneration of exhaust gas aftertreatment system
• 2.2.6. What to do in events of emergency
• 2.2.7. Park the machine in secured condition.
• 2.2.8. Maintenance and repair
• 2.3. Fuels and lubricants
• 2.3.1. Fuels and lubricants
• 2.4. List of fuels and lubricants
• 2.4.1. List of fuels and lubricants
• 3. Technical data
• 3.1. Technical data, BW 191 AD5
• 3.1.1. Technical data
• 3.2. Technical data, BW 206 AD5
• 3.2.1. Technical data
• 3.3. Additional technical data
• 4. Overview of machine
• 4.1. Overview of electric system
• 4.2. Diesel engine
• 4.3. Overview of hydraulics
• 4.3.1. Pump overview
• 4.4. Overview of water spraying system
• 4.4.1. AD, ADO AM
• 4.4.2. Pump overview
• 4.5. Overview of air conditioning system
• 4.6. Overview, AD drum
• 4.7. Stickers and decals
• 5. Electric systems
• 5.1. Overview of electric system
• 5.2. Table of fuels and lubricants
• 5.3. Wiring
• 5.4. CAN BUS overview
• 5.5. Power board
• 5.6. Control console cabin
• 5.7. Fuse assignment
• 5.7.1. Notes on safety
• 5.7.2. Central electrics
• 5.7.3. Engine compartment
• 5.7.4. Fuse, cabin
• 5.7.5. Fuses ROPS
• 5.7.6. Fuses ROPS with swivel seat
• 5.8. Operators stand
• 5.8.1. Instrument cluster
• 5.9. Telemecanique switch
• 5.10. Deutsch plug, series DT and DTM
• 5.11. Servicing the battery, checking the main battery switch
• 5.11.1. Battery service
• 5.11.2. Checking the main battery switch
• 5.12. Starting the engine with jump leads
• 5.13. Electric steering wheel
• 5.14. Hydraulic cylinder with path measuring system
• 5.15. Asphalt temperature sensor, B106
• 5.16. Acceleration transducer, B84 B85
• 5.17. Switching on the pressure sprinkler system
• 5.18. Switching the emulsion sprinkling system on
• 5.19. Data collector, A80
• 5.20. Differential pressure switch for hydraulic oil filter, B21
• 5.21. Air filter vacuum switch, B03
• 5.22. Sensor, water in fuel filter, B124
• 5.23. Float switch, coolant compensation tank, B55
• 5.24. Charge control lamp
• 6. Diesel engine
• 6.1. Overview of diesel engine
• 6.2. Lubrication oil circuit TCD 4.1 / 6.1
• 6.3. Coolant circuit TCD 4.1 / 6.1
• 6.4. Common Rail System (CRS)
• 6.5. Wastegate charge pressure controller
• 6.6. Exhaust gas recirculation
• 6.7. EAT Exhaust Aftertreatment System
• 6.7.1. Selective Catalytic Reduction, SCR
• 6.7.2. Description of the SCR system components
• 6.7.3. SCR system warning strategy
• 6.8. DPFregeneration
• 6.8.1. Preliminary remarks and safety notes
• 6.8.2. Information codes
• 6.8.3. Suppressing DPFregeneration
• 6.8.4. Running regeneration at standstill
• 6.9. Engine electrics
• 6.9.1. CAN BUS overview
• 6.9.2. EMR4 system overview
• 6.9.3. EMR4 system components
• 6.10. Inspection and maintenance work
• 6.10.1. Maintenance Table
• 6.10.2. Checks prior to start up
• 6.10.3. Every 250 operating hours
• 6.10.4. Every 500 operating hours
• 6.10.5. Every 1000 operating hours
• 6.10.6. Every 2000 operating hours
• 6.10.7. Every 4000 operating hours
• 6.10.8. Every 6000 operating hours
• 6.10.9. As required
• 7. Hydraulic system
• 7.1. Overview of hydraulics
• 7.1.1. Pump overview
• 7.2. Open and closed hydraulic circuit
• 7.3. Hydraulic units
• 7.3.1. Travel pump, A4VG71 EP
• 7.3.2. Vibration pump, A10VG28 EP
• 7.3.3. Swash plate principle, pump
• 7.3.4. Drum drive motor
• 7.3.5. Vibration motor
• 7.3.6. External gear pumps
• 7.3.7. Outer gear motors nonreversible
• 7.3.8. Steering valve
• 7.4. Charge circuit and fan circuit
• 7.5. Travel circuit
• 7.6. Vibration circuit
• 7.7. Steering and crabwalk
• 7.8. Steering and crabwalk using slidable swivel seat
• 7.9. Edge cutter
• 7.10. Chip spreader
• 7.10.1. Mounting / removing the precision spreader
• 7.11. Tests and adjustments
• 7.11.1. Pump overview
• 7.11.2. Activate service mode
• 7.11.3. Driving against the closed brake
• 7.11.4. Pressure tests in the travel circuit
• 7.11.5. Checking / adjusting the neutral positions of the travel pump
• 7.11.6. Checking the setting of the high pressure relief valves in the travel circuit
• 7.11.7. Pressure tests in the front vibration circuit
• 7.11.8. Pressure tests in the rear vibration circuit
• 7.11.9. Checking the high pressure relief valves in the front vibration circuit
• 7.11.10. Checking the high pressure relief valves in the rear vibration circuit
• 7.12. Flushing and bleeding
• 7.12.1. Flushing general
• 7.12.2. Flushing diagram for front drum drive
• 7.12.3. Flushing the front drum drive
• 7.12.4. Flushing diagram for rear drum drive
• 7.12.5. Flushing the rear drum drive
• 7.12.6. Flushing diagram for front vibration drive
• 7.12.7. Flushing the front vibration circuit
• 7.12.8. Flushing diagram for rear vibration circuit
• 7.12.9. Flushing the rear vibration circuit
• 7.12.10. Bleeding the travel circuit
• 7.12.11. Bleeding the vibration circuit
• 7.13. Inspection and maintenance work
• 7.13.1. Maintenance Table
• 7.13.2. Check prior to start up
• 7.13.3. Every 500 operating hours
• 7.13.4. Every 1000 operating hours
• 7.13.5. Every 2000 operating hours
• 8. Water spraying system
• 8.1. Overview of water spraying system
• 8.1.1. AD, ADO AM
• 8.1.3. Pump overview
• 8.2. Inspection and maintenance work
• 8.2.1. Maintenance Table
• 8.2.2. Check prior to start up
• 8.2.3. As required
• 9. Air conditioning
• 9.1. Overview of air conditioning system
• 9.2. Physical principles
• 9.3. Refrigerant R134a
• 9.4. Compressor oil / refrigeration oil
• 9.5. Working principle of the air conditioning system
• 9.6. Monitoring devices
• 9.7. Description of components
• 9.8. Compressor
• 9.9. Emptying in case of repair
• 9.10. Drying and evacuation
• 9.11. Filling instructions
• 9.12. Steam table for R134a
• 9.13. Inspection and maintenance work
• 9.13.1. Maintenance Table
• 9.13.2. Every 250 operating hours
• 9.13.3. Every 500 operating hours
• 9.13.4. Every 1000 operating hours
• 9.13.5. As required
• 10. Drum
• 10.1. Overview, AD drum
• 10.2. Inspection and maintenance work
• 10.2.1. Maintenance Table
• 10.2.2. Check prior to start up
• 10.2.3. Every 500 operating hours
• 10.2.4. Every 1000 operating hours
• 11. Troubleshooting
• 11.1. Preliminary remarks
• 11.2. Emergency procedures
• 11.2.1. Actuating the emergency stop switch
• 11.2.2. Disconnecting the battery
• 11.2.3. Towing the machine
• 11.2.4. After towing
• 11.3. Troubleshooting, electrical systems
• 11.3.1. Preliminary remarks
• 11.3.2. Starting the engine with jump leads
• 11.3.3. Checking the main battery switch
• 11.3.4. Fuse assignment
• 11.3.5. Understanding electric circuit diagrams
• 11.3.6. Measuring method
• 11.3.7. ESX, checking the electric power supply
• 11.3.8. Diagnostics concept
• 11.3.9. Electrics training machine control
• 11.4. Trouble shooting, diesel engine
• 11.4.1. Starting the engine with jump leads
• 11.4.2. Engine faults
• 11.4.3. SCR system warning strategy
• 11.4.4. DTC error code list, EMR4
• 11.5. Trouble shooting, hydraulics
• 11.5.1. Insufficient hydraulic power
• 11.5.2. Trouble shooting axial piston pumps
• 11.5.3. Trouble shooting axial piston motors
• 11.6. Trouble shooting, air conditioning system
• 11.6.1. Trouble shooting in refrigerant circuit, basic principles
• 11.6.2. Trouble shooting procedure
• 11.6.3. Leak test
• 11.6.4. Checking the magnetic clutch
• 12. Special tools
• 12.1. Special tools, electrics
• 12.2. Special tools, hydraulic system
• 12.2.1. Special tools, tests and adjustments
• 12.2.2. Special tools for flushing
• 12.3. List of special tools
• 13. Index
• 14. Appendix
• 14.1. A Circuit diagrams
• 14.1.1. A Hydraulic diagram 921 130 76
• 14.1.2. B Wiring diagram 280