Bomag BW 211 D-3 Single Drum Wheel Drive Vibratory Roller Repair Instructions 00819360

$30.00

  • Type Of Manual: Repair Instructions
  • Manual ID: 00819360
  • Format: PDF
  • Size: 36.5MB
  • Number of Pages: 390

Description

  • Model List:

    • BW 211 D-3 Single Drum Wheel Drive Vibratory Roller
  • 1. BW 211 D3
  • 2. Single drum wheel drive vibratory roller
  • 2.1. General
  • 3. Foreword
  • 3.1. Introduction
  • 4. Safety regulations
  • 4.1. Important notes
  • 4.2. General
  • 4.3. Special safety regulations
  • 4.4. Hydraulics
  • 5. General repair instructions
  • 5.1. General
  • 5.2. Hydraulic system
  • 5.3. Electrical system
  • 5.4. Seals and gaskets
  • 6. Tightening torques
  • 6.1. Tightening torques
  • 7. Connecting plan
  • 7.1. Fig. 1 Drive pump
  • 7.2. Tests and adjustments
  • 8. Technical Data
  • 9. Special tools
  • 10. Checking the rotary speeds
  • 10.1. Checking the vibrator shaft speed
  • 10.2. Checking the engine speed
  • 11. Checking / adjusting the neutral positions of the travel pump
  • 11.1. Mechanical neutral position
  • 11.2. Hydraulic neutral position
  • 12. Pressure tests in the travel circuit
  • 13. Adjusting the high pressure relief valves in the travel system
  • 13.1. Adjusting the pressure override
  • 14. Adjusting the vibrator shaft speed
  • 15. Pressure tests in the vibration circuit
  • 16. Adjusting the high pressure relief valves in the vibration system
  • 16.1. Adjusting the pressure override
  • 17. Checking the leak oil rate of the vibration motor
  • 18. Pressure tests in the steering circuit
  • 18.0.1. Flushing
  • 19. Special tools for flushing
  • 20. Spülschema Fahrantrieb
  • 20.1. After changing a component
  • 20.2. With extreme oil contamination (abrasion)
  • 20.3. Before flushing
  • 20.4. Flushing filter installation (Fig. 1)
  • 20.5. Flushing the hoses
  • 20.6. Flushing the entire system
  • 20.7. Bleeding
  • 21. Flushing the travel circuit
  • 21.1. Cleaning the hydraulic oil tank
  • 21.2. Filter installation for flushing the travel system
  • 21.3. Bleeding the travel circuit
  • 21.4. Flushing the hoses in the travel circuit
  • 21.5. Flushing the drum drive motor
  • 21.5.1. Fig. 10
  • 21.6. Flushing the axle drive motor
  • 21.6.1. Fig. 11
  • 21.7. Function test
  • 21.7.1. Fig. 12
  • 21.8. Maintenance of the flushing kit
  • 22. Flushing diagram vibration circuit
  • 22.1. After changing a component
  • 22.2. In case of excessive oil contamination (abrasion)
  • 22.3. Before flushing
  • 22.4. Installation of the flushing filter (Fig. 1)
  • 22.5. Flushing the hoses
  • 22.6. Flushing the system
  • 22.7. Bleeding
  • 22.8. Function test
  • 23. Flushing the vibration circuit
  • 23.1. Cleaning the hydraulic oil tank
  • 23.2. Filter installation for flushing the vibration system
  • 23.3. Bleeding the vibration circuit
  • 23.4. Flushing the hoses
  • 23.5. Flushing the vibration motor
  • 23.5.1. Fig. 10
  • 23.6. Function test
  • 23.6.1. Fig. 11
  • 23.7. Maintenance of the flushing kit
  • 23.7.1. Trouble shooting
  • 24. General
  • 24.1. General notes on trouble shooting in hydraulic systems
  • 24.2. Important points for trouble shooting and fault rectification
  • 25. Trouble shooting diagram
  • 25.1. Steering pressure OK
  • 25.2. Valve OK
  • 25.3. High pressure OK
  • 25.4. High pressure valves OK
  • 25.5. Nozzles OK
  • 25.6. Speed OK
  • 25.7. Steering pressure OK
  • 25.8. Valve OK
  • 25.9. Pilot pressure OK
  • 25.10. Voltage / current OK
  • 25.11. High pressure OK
  • 25.12. Valve OK
  • 25.13. High pressure valves OK
  • 25.14. Nozzles OK
  • 25.15. Steering pressure OK
  • 26. Special tools
  • 27. Drum repair overview
  • 28. Removing and installing the drum
  • 28.1. Removing the drum
  • 28.2. Installing the drum
  • 28.2.1. Fig. 10
  • 28.2.2. Fig. 11
  • 28.2.3. Fig. 12
  • 28.2.4. Fig. 13
  • 28.2.5. Fig. 14
  • 29. Repairing the drum
  • 29.1. Removing the travel motor
  • 29.2. Removing the vibrator unit (travel motor side)
  • 29.3. Dismantling the vibrator unit (travel motor side)
  • 29.3.1. Fig. 10
  • 29.3.2. Fig. 11
  • 29.3.3. Fig. 12
  • 29.3.4. Fig. 13
  • 29.3.5. Fig. 14
  • 29.3.6. Fig. 15
  • 29.3.7. Fig. 16
  • 29.3.8. Fig. 17
  • 29.3.9. Fig. 18
  • 29.3.10. Fig. 19
  • 29.3.11. Fig. 20
  • 29.4. Removing the vibrator unit (vibration motor side)
  • 29.4.1. Fig. 21
  • 29.4.2. Fig. 22
  • 29.4.3. Fig. 23
  • 29.4.4. Fig. 24
  • 29.4.5. Fig. 25
  • 29.4.6. Fig. 26
  • 29.4.7. Fig. 27
  • 29.4.8. Fig. 28
  • 29.5. Removing, dismantling the side
  • 29.5.1. Fig. 29
  • 29.5.2. Fig. 30
  • 29.5.3. Fig. 31
  • 29.5.4. Fig. 32
  • 29.5.5. Fig. 33
  • 29.5.6. Fig. 34
  • 29.6. Dismantling the vibrator unit (vibration motor side)
  • 29.6.1. Fig. 35
  • 29.6.2. Fig. 36
  • 29.6.3. Fig. 37
  • 29.6.4. Fig. 38
  • 29.6.5. Fig. 39
  • 29.6.6. Fig. 40
  • 29.6.7. Fig. 41
  • 29.6.8. Fig. 42
  • 29.6.9. Fig. 43
  • 29.6.10. Fig. 44
  • 29.6.11. Fig. 45
  • 29.7. Assembling the vibrator unit (vibration motor side)
  • 29.7.1. Fig. 46
  • 29.7.2. Fig. 47
  • 29.7.3. Fig. 48
  • 29.7.4. Fig. 49
  • 29.7.5. Fig. 50
  • 29.7.6. Fig. 51
  • 29.7.7. Fig. 52
  • 29.7.8. Fig. 53
  • 29.7.9. Fig. 54
  • 29.7.10. Fig. 55
  • 29.7.11. Fig. 56
  • 29.7.12. Fig. 57
  • 29.7.13. Fig. 58
  • 29.7.14. Fig. 59
  • 29.7.15. Fig. 60
  • 29.7.16. Fig. 61
  • 29.7.17. Fig. 62
  • 29.7.18. Fig. 63
  • 29.7.19. Fig. 64
  • 29.7.20. Fig. 65
  • 29.7.21. Fig. 66
  • 29.7.22. Fig. 67
  • 29.8. Assembling and installing the side plate
  • 29.8.1. Fig. 68
  • 29.8.2. Fig. 69
  • 29.8.3. Fig. 70
  • 29.8.4. Fig. 71
  • 29.8.5. Fig. 72
  • 29.8.6. Fig. 73
  • 29.8.7. Fig. 74
  • 29.8.8. Fig. 75
  • 29.8.9. Fig. 76
  • 29.8.10. Fig. 77
  • 29.8.11. Fig. 78
  • 29.8.12. Fig. 79
  • 29.9. Assembling the vibrator unit (travel motor side)
  • 29.9.1. Fig. 80
  • 29.9.2. Fig. 81
  • 29.9.3. Fig. 82
  • 29.9.4. Fig. 83
  • 29.9.5. Fig. 84
  • 29.9.6. Fig. 85
  • 29.9.7. Fig. 86
  • 29.9.8. Fig. 87
  • 29.9.9. Fig. 88
  • 29.9.10. Fig. 89
  • 29.9.11. Fig. 90
  • 29.9.12. Fig. 91
  • 29.9.13. Fig. 92
  • 29.9.14. Fig. 93
  • 29.9.15. Fig. 94
  • 29.9.16. Fig. 95
  • 29.9.17. Fig. 96
  • 29.9.18. Fig. 97
  • 29.10. Installing the vibrator unit (travel motor side)
  • 29.10.1. Fig. 98
  • 29.10.2. Fig. 99
  • 29.10.3. Fig. 100
  • 29.10.4. Fig. 101
  • 29.10.5. Fig. 102
  • 29.11. Installing the travel motor
  • 29.11.1. Fig. 103
  • 29.11.2. Fig. 104
  • 29.11.3. Fig. 105
  • 29.11.4. Fig. 106
  • 29.12. Installing the vibrator unit (vibration motor side)
  • 29.12.1. Fig. 107
  • 29.12.2. Fig. 108
  • 29.12.3. Fig. 109
  • 29.12.4. Fig. 110
  • 29.12.5. Fig. 111
  • 29.12.6. Fig. 112
  • 29.12.7. Fig. 113
  • 29.12.8. Fig. 114
  • 29.12.9. Fig. 115
  • 29.12.10. Fig. 116
  • 29.12.11. Fig. 117
  • 30. Disassembling and assembling the changeover weight
  • 30.1. Dismantling the changeover weight
  • 30.2. Assembling the changeover weight
  • 31. Changing the rubber buffers
  • 31.0.1. Oscillating articulated joint
  • 32. Special tools
  • 33. Oscillating articulated joint repair
  • 34. Removing and installing the oscillating articulated joint
  • 35. Dismantling the oscillating articulated joint
  • 36. Assembling the oscillating articulated joint
  • 36.0.1. Suppliers documentation
  • 37. Travel drive series 51
  • 38. MS/MSE 02 to 18
  • 39. A4VG
  • 40. A10VG
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