Bomag BW 211 D-40 to BW 213 PD-40 Single Drum Roller Service Manual 00840190

Description

• Model List:
  • BW 211 D-40 Single Drum Roller
  • BW 211 PD-40 Single Drum Roller
  • BW 212 D-40 Single Drum Roller
  • BW 212 PD-40 Single Drum Roller
  • BW 213 D-40 Single Drum Roller
  • BW 213 PD-40 Single Drum Roller

• 1. Table of contents
• 2. General
• 2.1. Introduction
• 2.2. Concerning your safety
• 2.3. Notes on repair
• 2.4. Fuels and lubricants
• 2.5. List of fuels and lubricants
• 3. Overview of machine
• 3.1. Diesel engine
• 3.2. Travel / vibration pump
• 3.3. Drum
• 4. Technical data
• 4.1. Technical data BW 211 D/PD40
• 4.2. Technical data BW 212 D/PD40 (58243, 58248, 58356)
• 4.3. Technical data BW 212 D40 (58348, 58356)
• 4.4. Technical data BW 213 D/PD40
• 4.5. Additional technical data
• 5. Electric systems
• 5.1. Table of fuels and lubricants
• 5.2. Central electrics
• 5.3. Fuse assignment
• 5.4. Operators stand
• 5.5. Wiring
• 5.6. Starting the engine with jump leads
• 5.7. Proximity switches on travel lever, B13 and B14
• 5.8. Differential pressure switch for hydraulic oil filter, B21
• 5.9. Level sensor in diesel tank, R03
• 5.10. Float switch, coolant tank, B55
• 5.11. Air filter vacuum switch, B03
• 5.12. Sensor for water in fuel, B124
• 5.13. Fuel preheating, R79
• 5.14. Oil pressure switch, B06
• 5.15. Coolant temperature switch, B30
• 5.16. Boost fuel solenoid valve, Y01
• 5.17. Solenoid actuator to shut down the engine, Y13
• 5.18. Engine solenoid actuator, Y120
• 5.19. Charge control light, engine tachometer
• 5.20. Heating flange on engine, R19
• 5.21. MESSX, A83
• 5.22. Acceleration transducer, B62
• 5.23. Control unit for air conditioning, A108
• 5.24. Module for seat contact monitoring, A68
• 5.25. Vibration module, K04
• 5.26. Speedometer module, A05
• 5.27. Telemecanique switch
• 5.28. Deutsch plug, series DT and DTM
• 5.29. Magnetic coil plug
• 5.30. Inspection and maintenance work
• 6. Diesel engine
• 6.1. Diesel engine, general
• 6.2. Service side
• 6.3. Starter side
• 6.4. Lubrication oil circuit
• 6.5. Coolant circuit
• 6.6. Replacing the thermostat
• 6.7. Fuel supply
• 6.8. Injection system
• 6.9. Injection pump replacement during service
• 6.10. Injection valve replacement during service
• 6.11. Checking / repairing injection valves
• 6.12. Checking the compression
• 6.13. Inspection and maintenance work
• 7. Hydraulic system
• 7.1. Overview of travel/vibration pump connections
• 7.2. Open and closed hydraulic circuit
• 7.3. Hydraulic units
• 7.4. Charge circuit
• 7.5. Travel circuit
• 7.6. Vibration circuit
• 7.7. Steering circuit
• 7.8. Tests and adjustments
• 7.9. Flushing and bleeding
• 7.10. Inspection and maintenance work
• 8. Air conditioning
• 8.1. Overview
• 8.2. Physical principles
• 8.3. Refrigerant R134a
• 8.4. Compressor oil / refrigeration oil
• 8.5. Working principle of the air conditioning system
• 8.6. Monitoring devices
• 8.7. Description of components
• 8.8. Compressor
• 8.9. Emptying in case of repair
• 8.10. Drying and evacuation
• 8.11. Filling instructions
• 8.12. Steam table for R134a
• 8.13. Inspection and maintenance work
• 9. Cabin assembly before initial commissioning
• 9.1. Preparations
• 9.2. Cabin assembly
• 9.3. Final function tests and checks
• 10. Replacing the cab window panes
• 10.1. Assembly of window panes
• 10.2. Auxiliary materials
• 10.3. Removing and installing the window pane
• 11. Oscillating articulated joint
• 11.1. Overview oscillating articulated joint
• 11.2. Removing and installing the oscillating articulated joint
• 11.3. Dismantling the oscillating articulated joint
• 11.4. Assembling the oscillating articulated joint
• 12. Drum
• 12.1. Assembly of padfoot shell
• 12.2. Overview drum
• 12.3. Removing and installing the drum
• 12.4. Dismantling the drum
• 12.5. Dismantling and assembling the changeover weight
• 12.6. Assembling the drum
• 12.7. Changing the rubber buffers, adjusting the pretension
• 12.8. Inspection and maintenance work
• 13. Drive axle
• 13.1. Drive axle
• 13.2. Checks prior to start up
• 13.3. Every 250 operating hours
• 13.4. Every 1000 operating hours
• 13.5. As required
• 14. Troubleshooting
• 14.1. Preliminary remarks
• 14.2. Emergency procedures
• 14.3. Troubleshooting, electrical systems
• 14.4. Troubleshooting, diesel engine
• 14.5. Trouble shooting, hydraulics
• 14.6. Trouble shooting, air conditioning system
• 15. Disposal
• 15.1. Final shutdown of machine
• 16. Special tools
• 16.1. Special tools, electrics
• 16.2. Special tools, hydraulic system
• 16.3. Special tools for oscillating articulated joint
• 16.4. Special tools, drum
• 17. Index
• 18. Appendix
• 18.1. A Supplier documentation
• 18.2. B Circuit diagrams