Bomag BW 226 BVC-5, BW 226 DI-5 Single Drum Roller Service Manual 00840086

Description

• Model List:
  • BW 226 BVC-5 Single Drum Roller
  • BW 226 DI-5 Single Drum Roller

• 1. Table of contents
• 2. General
• 2.1. Introduction
• 2.2. Concerning your safety
• 2.2.1. Basic prerequisites
• 2.2.2. Definition of responsible persons
• 2.2.3. Fundamentals for safe operation
• 2.2.4. Handling fuels and lubricants
• 2.2.5. Load/transport the machine
• 2.2.6. Startup procedure
• 2.2.7. Driving the machine working operation
• 2.2.8. Refuelling
• 2.2.9. Emergency procedures
• 2.2.10. Maintenance work
• 2.2.11. Repair
• 2.2.12. Signage
• 2.3. Maintenance and repair
• 2.3.1. Notes on repair
• 2.3.2. Preliminary remarks and safety notes
• 2.3.3. Preparations / concluding work
• 2.3.4. Parking the machine in secured condition
• 3. Technical data
• 3.1. Technical data, BW 226 BVC5
• 3.1.1. Technical data
• 3.2. Technical data, BW 226 DI5
• 3.2.1. Technical data
• 3.3. Additional technical data
• 3.4. Terms and basis of calculation
• 3.5. Fuels and lubricants
• 3.5.1. Engine oil
• 3.5.2. Fuel
• 3.5.3. Coolant
• 3.5.4. Hydraulic oil
• 3.5.5. Gear oil SAE 75W90
• 3.5.6. Gear oil SAE 80W140
• 3.6. List of fuels and lubricants
• 4. Overview of machine
• 4.1. General information
• 4.1.1. BCM 05
• 4.1.2. BCM start
• 4.1.3. BCM net
• 4.1.4. BOMAG Telematic
• 4.2. Electric systems
• 4.3. Hydraulic system
• 4.4. Machine assemblies
• 4.4.1. Diesel engine
• 4.4.2. Drum
• 4.4.3. Air conditioning
• 4.4.4. Auxiliary heating, AIRTRONIC
• 5. Electric systems
• 5.1. Basic principles
• 5.1.1. Measuring method
• 5.1.2. Understanding electric circuit diagrams
• 5.1.3. Telemecanique switch
• 5.1.4. Deutsch plug, series DT and DTM
• 5.2. Overview of electric system
• 5.2.1. Central electrics
• 5.2.2. Operators stand
• 5.2.3. Wiring
• 5.2.4. CAN BUS overview
• 5.2.5. Table of fuels and lubricants
• 5.3. Starting the engine with jump leads
• 5.4. Fuse assignment
• 5.4.1. Notes on safety
• 5.4.2. Central electrics
• 5.4.3. Main fuses
• 5.4.4. Control console cabin
• 5.5. Central electrics
• 5.6. Description of electrical components
• 5.6.1. Control console cabin
• 5.6.2. Acceleration transducer, B62 B171
• 5.6.3. Differential pressure switch for hydraulic oil filter, B21
• 5.6.4. Air filter vacuum switch, B03
• 5.6.5. Sensor, water in fuel, B124
• 5.6.6. Float switch coolant tank, B55
• 5.6.7. Level sensor in diesel tank (R03)
• 5.6.8. Charge control light
• 5.6.9. Electric module, A108
• 5.7. Training of electric system
• 5.7.1. Electrics training machine control
• 5.7.2. Electrics training metrology control
• 5.8. Inspection and maintenance work
• 5.8.1. Maintenance Table
• 5.8.2. Every 500 operating hours
• 5.8.3. As required
• 6. Hydraulic system
• 6.1. Basic principles
• 6.1.1. Open and closed hydraulic circuit
• 6.1.2. Swash plate principle, pump
• 6.1.3. Swash plate principle, motor
• 6.1.4. External gear pumps
• 6.2. Overview of hydraulics
• 6.3. Description of hydraulic components
• 6.3.1. Travel / vibration pump, H1
• 6.3.2. Travel motor, H1
• 6.3.3. Vibration motor A2FM
• 6.3.4. Steering valve
• 6.3.5. Diaphragm type pressure accumulator
• 6.3.6. Slewing motor
• 6.4. Description of hydraulic circuits
• 6.4.1. Charge circuit
• 6.4.2. Travel circuit
• 6.4.3. Vibration circuit
• 6.4.4. Steering circuit
• 6.4.5. Bypass flow filter
• 6.5. Flushing and bleeding
• 6.5.1. Flushing general
• 6.5.2. Drum drive
• 6.5.3. Axle drive
• 6.5.4. Vibration circuit
• 6.5.5. Bleeding the travel circuit
• 6.5.6. Bleeding the vibration circuit
• 6.6. Inspection and maintenance work
• 6.6.1. Maintenance Table
• 6.6.2. Checks prior to start up
• 6.6.3. Every 500 operating hours
• 6.6.4. Every 1000 operating hours
• 6.6.5. Every 2000 operating hours
• 7. Machine assemblies
• 7.1. Diesel engine
• 7.1.1. Overviews
• 7.1.2. Lubrication oil circuit TCD 4.1 / 6.1
• 7.1.3. Coolant circuit TCD 4.1 / 6.1
• 7.1.4. Common Rail System (CRS)
• 7.1.5. Wastegate charge pressure controller
• 7.1.6. Exhaust gas recirculation
• 7.1.7. Engine electrics
• 7.1.8. Inspection and maintenance work
• 7.2. BOMAG, Variocontrol
• 7.2.1. Variocontrol
• 7.2.2. Vibration circuit
• 7.2.3. Potentiometer on slewing motor, B97
• 7.3. Drum
• 7.3.1. Overview drum
• 7.3.2. Removing the exciter unit
• 7.3.3. Installing the exciter unit
• 7.3.4. Assembling the vibrator unit
• 7.3.5. Changing the rubber buffers, adjusting the pretension
• 7.3.6. Smooth drum scraper installation and removal
• 7.3.7. Pad foot scraper installation and removal
• 7.3.8. Padfoot shell installation and removal
• 7.3.9. Inspection and maintenance work
• 7.4. Oscillating articulated joint
• 7.4.1. Overview
• 7.4.2. Dismantling the oscillating articulated joint
• 7.4.3. Assembly of oscillating articulated joint
• 7.5. Drive axle
• 7.5.1. Drive axle
• 7.5.2. Checks prior to start up
• 7.5.3. Every 250 operating hours
• 7.5.4. Every 1000 operating hours
• 7.5.5. As required
• 7.6. Air conditioning
• 7.6.1. Overview of air conditioning system
• 7.6.2. Physical principles
• 7.6.3. Refrigerant R134a
• 7.6.4. Compressor oil / refrigeration oil
• 7.6.5. Working principle of the air conditioning system
• 7.6.6. Monitoring devices
• 7.6.7. Description of components
• 7.6.8. Compressor
• 7.6.9. Emptying in case of repair
• 7.6.10. Drying and evacuation
• 7.6.11. Filling instructions
• 7.6.12. Steam table for R134a
• 7.6.13. Inspection and maintenance work
• 7.7. Auxiliary heating, AIRTRONIC
• 7.7.1. Overview
• 7.7.2. Inspection and maintenance work
• 7.8. Cabin assembly
• 7.8.1. Safety
• 7.8.2. Preparations
• 7.8.3. Cabin assembly
• 7.8.4. Final function tests and checks
• 7.9. ROPS/FOPS assembly
• 7.9.1. Safety
• 7.9.2. Preparations
• 7.9.3. ROPS/FOPS assembly
• 7.9.4. Final work
• 8. Troubleshooting
• 8.1. Preliminary remarks
• 8.2. Emergency procedures
• 8.2.1. Actuating the emergency stop switch
• 8.2.2. Disconnecting the battery
• 8.2.3. Emergency exit
• 8.2.4. Towing the machine
• 8.2.5. After towing
• 8.3. Troubleshooting, electrical systems
• 8.3.1. Preliminary remarks
• 8.3.2. Starting the engine with jump leads
• 8.3.3. Servicing the battery, checking the main battery isolation
• 8.3.4. Fuse assignment
• 8.3.5. ESX, checking the electric power supply
• 8.3.6. Diagnostics concept
• 8.4. Trouble shooting, diesel engine
• 8.4.1. Starting the engine with jump leads
• 8.4.2. Engine malfunctions
• 8.4.3. DTC fault code list, EMR4
• 8.5. Trouble shooting, hydraulics
• 8.5.1. Insufficient hydraulic power
• 8.5.2. Trouble shooting axial piston pumps
• 8.5.3. Trouble shooting axial piston motors
• 8.5.4. Fault table hydraulic components
• 8.6. Troubleshooting, air conditioning system
• 8.6.1. Trouble shooting in refrigerant circuit, basic principles
• 8.6.2. Trouble shooting procedure
• 8.6.3. Leak test
• 8.6.4. Checking the magnetic clutch
• 8.7. Troubleshooting, auxiliary heating
• 8.7.1. Control and safety elements
• 8.7.2. Trouble shooting
• 8.7.3. Diagnostics with the module clock
• 8.7.4. Check the fuel supply
• 8.7.5. Circuit diagram, AIRTRONIC D2/D4
• 8.7.6. Fault code, AIRTRONIC D2/D4
• 9. Special tools
• 9.1. Special tools, electrics
• 9.2. Special tools, hydraulic system
• 9.2.1. Special tools, tests and adjustments
• 9.2.2. Special tools for flushing
• 9.3. Special tools for drum
• 9.4. List of special tools
• 10. Index
• 11. Appendix
• 11.1. A Circuit diagrams
• 11.1.1. Circuit diagram 354
• 11.1.2. Circuit diagram 520
• 11.1.3. Hydraulic diagram 480