Description
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Model List:
- 545 Wheel Loader
- 545H Wheel Loader
- 645 Wheel Loader
- 1. Brakes and Air Systems
- 1.1. Supplement No. 2 Service Manual Form 73047530 ( Same as 30475305) Brakes and Air System 545, 545H, 645 Wheel Loaders
- 1.2. Table of Contents
- 1.3. Topic I Brakes
- 1.4. Topic II Wheel Brakes
- 1.5. Topic III Master Brake Cylinder
- 1.6. Topic IV Bleeding of Hydraulic System
- 1.7. Topic V Parking Brake
- 1.8. Topic VI Vacuum Pump
- 1.9. Topic VII Compressor/ Governor
- 1.10. Topic VIII Governor
- 1.11. Topic IX Hydrovac (545 Models Only)
- 1.12. Topic X Air Reservoir Tank (TL645 Only)
- 1.13. Topic XI Air Pak (TL645 Only)
- 1.14. Topic XII Air Cleaner and Check Valve Vacuum (TL545s)
- 1.15. Topic XIII Troubleshooting and Test Procedures
- 2. Axles
- 2.1. Supplement No 9. Service Manual Form 73053547 Axles 545, 545B, 545H, 605B, 645, 645B, 745, 745B, 745H, 745HB Wheel Loaders
- 2.2. Supplement No 8. Service Manual Form 73053547 Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)
- 2.3. Supplement No 7. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
- 2.4. Supplement No 6. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
- 2.5. Supplement No 5. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
- 2.6. Supplement No 4. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
- 2.7. Supplement No 3. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
- 2.8. Supplement No 2. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders
- 2.9. Supplement No 1. Service Manual Form 30535470 Axles 545, 545H, 645, 745, Wheel Loaders
- 2.10. Table of Contents
- 2.11. Topic 1 General Information and Description
- 2.12. Topic 2 Trouble Shooting
- 2.13. Topic 3 Removal and Installation of Axles
- 2.14. Topic 4 Differential Removal and Disassembly
- 2.15. Topic 5 Cleaning and Inspection
- 2.16. Topic 6 Assemble Components
- 2.17. Topic 7 Planetary Hubs
- 2.18. Topic 8 Cleaning and Inspection
- 2.19. Topic 9 Assembly and Installation
- 2.20. Topic 10 Drive Shafts
- 2.21. Topic 11 Torque Specifications
- 2.22. Topic 12 Wheels and Tires
- 2.23. Topic 13 No Spin Differential Removal and Disassembly (Special Equipment)
- 3. Bucket and Chassis
- 3.1. Supplement No. 4 Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545B, 605B, 645, 645B, 745, 745H, 745B, 745C Wheel Loaders
- 3.2. Supplement No. 3 Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545B, 605B, 645, 645B, 745, 745H, 745B, 745C Wheel Loaders
- 3.3. Supplement No. 2 Service Manual Form 3055458 8 Bucket and Chassis 545, 545H, 605, 645, 745, 745H (Including Series B) Wheel Loaders
- 3.4. Supplement No. 1 Service Manual Form 30554588 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders
- 3.5. Table of Contents
- 3.6. General Description
- 3.7. Bucket and Linkage
- 3.8. Fenders, Ladder, Hood, Bonnet, and Hand Rail
- 3.9. Platform and Seat Assembly
- 3.10. Fuel Tank
- 3.11. Main Frame and Pivot Pins
- 3.12. Torque Specifications
- 3.13. Linkage Wear Limits
- 3.14. ROPS Cab
- 3.15. Index
- 3.16. Conversion Tables
- 4. Power Steering
- 4.1. Supplement No. 1 Service Manual Form 73068993 Power Steering 545,545H, 545B, 605B, 645, 645B, Wheel Loaders
- 4.2. Table of Contents
- 4.3. Topic 1 Description and Operation
- 4.4. Topic 1A Emergency Steering (Special Equipment)
- 4.5. Topic 2 Service and Maintenance
- 4.6. Topic 3 Troubleshooting
- 4.7. Topic 4 Power Steering Cylinders
- 4.8. Topic 5 Power Steering Pump
- 4.9. Topic 6 Power Steering Gear Assembly
- 4.10. Topic 7 Hydraulic Pump
- 4.11. Topic 8 Demand Valve
- 4.12. Topic 9 Test and Adjustment Procedures
- 4.13. Topic 10 Pressure Line, Fittings, Hoses and Tubing
- 4.14. Topic 11 Torque Values
- 4.15. Alphabetical Index
- 5. Bucket Hydraulic Systems
- 5.1. Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745C Wheel Loaders
- 5.2. Table of Contents
- 5.3. Safety Rules
- 5.4. General
- 5.5. Hydraulic System Specifications
- 5.6. Description and Operation
- 5.7. Troubleshooting and Testing
- 5.8. Hydraulic Pump Repair
- 5.9. Hydraulic Control Valve Repair
- 5.10. Hydraulic Cylinder Repair
- 5.11. Hydraulic Fittings, Hoses and Tubing
- 5.12. Service Tools
- 5.13. Torque Values
- 6. Electrical Systems
- 6.1. Safety Rules
- 6.2. Table of Contents
- 6.3. General Description
- 6.4. Troubleshooting
- 6.5. Changing Circuit
- 6.6. Starting Circuit
- 6.7. Ignition Circuit
- 6.8. Accessory Ciruits
- 6.9. Batteries
- 6.10. Electrical System Schematics
- 7. Quick Reference Service Specifications
- 7.1. Table of Contents
- 7.2. Machine List, F.I. Pump Type and Pump Part No., Engine Timing, And Machine Specification Page Numbers
- 7.3. Fuel Specifications, Diesel/ Engine Lubricant Specifications
- 7.4. Machine Lubricant/ Viscosity Specification Table
- 7.5. Table of Lubricants
- 7.6. Viscosity Charts
- 7.7. Conversion Factors
- 7.8. Definitions and Abbreviations
- 7.9. Model Specifications
- 7.10. Fuel Consumption
- 7.11. Fiat Engines Common to Fiatallis
- 7.12. Interchangeability of Components in Crawlers
- 7.13. Tires Sizes
- 7.14. Interchangeability of Components in Excavators
- 7.15. Crawler Tractor Weights
- 7.16. Machine Dimensions
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