Fiatallis 545B, 605B Wheel Loader Service Manual 73061032

Description

• Model List:
  • 545B Wheel Loader
  • 605B Wheel Loader

• 1. Index
• 2. Mark II Engine
• 2.1. Table of Contents
• 2.2. Description and Specifications
• 2.3. Cooling System
• 2.4. Electrical System
• 2.5. Fuel System
• 2.6. Air Cleaner and Intake Manifold
• 2.7. Exhaust Manifold and Turbocharger
• 2.8. Valves, Valve Operating Mechanism, and Cylinder Head
• 2.9. Front End and Gear Train
• 2.10. Flywheel and Ring Gear, Flywheel Housing and Crankshaft Rear Oil Seal
• 2.11. Lubricatig System
• 2.12. Camshaft, Valve Lifters, and Camshaft Bearings
• 2.13. Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings
• 2.14. Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps
• 2.15. Cylinder Block and Cylinder Sleeves
• 2.16. Engine Removal and installation
• 2.17. Engine Disassembly and Assembly
• 2.18. Fits and Tolerances, Torque Specifications, and Stud Gauge Heights
• 2.19. TroubleShooting
• 2.20. Service Tools
• 3. Turbocharger
• 3.1. Table of Contents
• 3.2. Description and Operation
• 3.3. Maintenance
• 3.4. Removal and Disassembly
• 3.5. Cleaning and Insspection
• 3.6. Reassembly and Installation
• 3.7. Troubleshooting
• 3.8. Service Tools
• 4. Transmission
• 4.1. Safety Rules
• 4.2. General Supplement to 73059226, 73142482, 73127734, and 73127735
• 4.3. Table of Contents
• 4.4. General Information
• 4.5. Description and Operation
• 4.6. Preventive Maintenance
• 4.7. General Overhaul Information
• 4.8. Transmission Removal and Installation
• 4.9. Disassembly of Transmission into Subassemblies
• 4.10. Rebuild of Subassemblies
• 4.11. Assembly of Transmission from Subassemblies
• 4.12. TRT Transmission Operation and Description
• 4.13. TRT Transmission Disassembly and Assembly
• 4.14. Service Tools, Wear Limits and Spring Data
• 4.15. Alphabetical Index
• 5. Axles
• 5.1. Supplement No 9. Service Manual Form 73053547 Axles 545, 545B, 545H, 605B, 645, 645B, 745, 745B, 745H, 745HB Wheel Loaders
• 5.2. Supplement No 8. Service Manual Form 73053547 Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)
• 5.3. Supplement No 7. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
• 5.4. Supplement No 6. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
• 5.5. Supplement No 5. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
• 5.6. Supplement No 4. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
• 5.7. Supplement No 3. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
• 5.8. Supplement No 2. Service Manual Form 30535470 Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders
• 5.9. Supplement No 1. Service Manual Form 30535470 Axles 545, 545H, 645, 745, Wheel Loaders
• 5.10. Table of Contents
• 5.11. Topic 1 General Information and Description
• 5.12. Topic 2 Trouble Shooting
• 5.13. Topic 3 Removal and Installation of Axles
• 5.14. Topic 4 Differential Removal and Disassembly
• 5.15. Topic 5 Cleaning and Inspection
• 5.16. Topic 6 Assemble Components
• 5.17. Topic 7 Planetary Hubs
• 5.18. Topic 8 Cleaning and Inspection
• 5.19. Topic 9 Assembly and Installation
• 5.20. Topic 10 Drive Shafts
• 5.21. Topic 11 Torque Specifications
• 5.22. Topic 12 Wheels and Tires
• 5.23. Topic 13 No Spin Differential Removal and Disassembly (Special Equipment)
• 6. Brakes and Air System
• 6.1. Supplement No. 1 Service Manual Form 73059356 ( Same as 30593560) Brakes and Air System 545B, 605B Wheel Loaders
• 6.2. Table of Contents
• 6.3. Topic 1 General Description
• 6.4. Topic 2 Troubleshooting
• 6.5. Topic 3 Air Compressor
• 6.6. Topic 4 Governor
• 6.7. Topic 5 Air Tanks
• 6.8. Topic 6 Air Tank Drain Cocks
• 6.9. Topic 7 Valves
• 6.10. Topic 8 Air Application Valve
• 6.11. Topic 9 Power Clusters
• 6.12. Topic 10 Service Brakes
• 6.13. Topic 11 Clutch CutOff Valve
• 6.14. Topic 12 Alcohol Injector
• 6.15. Topic 13 Air Pressure Gauge
• 6.16. Topic 14 Air Horn
• 6.17. Topic 15 Low Air Pressure Switch
• 6.18. Topic 16 Parking Brakes
• 6.19. Topic 17 Bleeding System
• 6.20. Topic 18 Emergency Brake Control Valve
• 6.21. Topic 19 Tests
• 6.22. Topic 20 Miscellaneous
• 7. Power Steering
• 7.1. Supplement No. 1 Service Manual Form 73068993 Power Steering 545,545H, 545B, 605B, 645, 645B, Wheel Loaders
• 7.2. Table of Contents
• 7.3. Topic 1 Description and Operation
• 7.4. Topic 1A Emergency Steering (Special Equipment)
• 7.5. Topic 2 Service and Maintenance
• 7.6. Topic 3 Troubleshooting
• 7.7. Topic 4 Power Steering Cylinders
• 7.8. Topic 5 Power Steering Pump
• 7.9. Topic 6 Power Steering Gear Assembly
• 7.10. Topic 7 Hydraulic Pump
• 7.11. Topic 8 Demand Valve
• 7.12. Topic 9 Test and Adjustment Procedures
• 7.13. Topic 10 Pressure Line, Fittings, Hoses and Tubing
• 7.14. Topic 11 Torque Values
• 7.15. Alphabetical Index
• 8. Bucket Hydraulic Systems
• 8.1. Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745C Wheel Loaders
• 8.2. Table of Contents
• 8.3. Safety Rules
• 8.4. General
• 8.5. Hydraulic System Specifications
• 8.6. Description and Operation
• 8.7. Troubleshooting and Testing
• 8.8. Hydraulic Pump Repair
• 8.9. Hydraulic Control Valve Repair
• 8.10. Hydraulic Cylinder Repair
• 8.11. Hydraulic Fittings, Hoses and Tubing
• 8.12. Service Tools
• 8.13. Torque Values
• 9. Bucket and Chassis
• 9.1. Supplement No. 4 Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545B, 605B, 645, 645B, 745, 745H, 745B, 745C Wheel Loaders
• 9.2. Supplement No. 3 Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545B, 605B, 645, 645B, 745, 745H, 745B, 745C Wheel Loaders
• 9.3. Supplement No. 2 Service Manual Form 3055458 8 Bucket and Chassis 545, 545H, 605, 645, 745, 745H (Including Series B) Wheel Loaders
• 9.4. Supplement No. 1 Service Manual Form 30554588 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders
• 9.5. Table of Contents
• 9.6. General Description
• 9.7. Bucket and Linkage
• 9.8. Fenders, Ladder, Hood, Bonnet, and Hand Rail
• 9.9. Platform and Seat Assembly
• 9.10. Fuel Tank
• 9.11. Main Frame and Pivot Pins
• 9.12. Torque Specifications
• 9.13. Linkage Wear Limits
• 9.14. ROPS Cab
• 9.15. Index
• 9.16. Conversion Tables
• 10. Electrical Systems
• 10.1. Safety Rules
• 10.2. Table of Contents
• 10.3. General Description
• 10.4. Troubleshooting
• 10.5. Changing Circuit
• 10.6. Starting Circuit
• 10.7. Ignition Circuit
• 10.8. Accessory Ciruits
• 10.9. Batteries
• 10.10. Electrical System Schematics