Hyster A177 Parts Manual

Description

• Model List:
  • A177

• 1. INTRODUCTION
• 2. General
• 3. Removal of The Transmission
• 4. Installation of the Transmission
• 5. REPAIRS
• 6. Torque Converter
• 7. Front Cover and Oil Pump
• 8. Clutch Assemblies
• 9. Differential
• 10. Control Valve
• 11. CHECKS AND ADJUSTMENTS
• 12. Stall Test
• 13. Adjusting the Direction Control Linkage
• 14. Adjusting the Brake and Inching Pedals
• 15. Checking the Oil Pressures
• 16. SPECIFICATIONS
• 17. TROUBLESHOOTING
• 18. MAZDA M4-121G ENGINE
• 19. GENERAL
• 20. DESCRIPTION
• 21. REMOVAL AND INSTALLATION OF THE ENGINE
• 22. CYLINDER HEAD AND VALVE MECHANISM
• 23. Cylinder Head, Removal
• 24. Cylinder Head, Inspection and Repairs
• 25. Rocker Arm Assembly
• 26. Valve Guides
• 27. Valve Seats
• 28. Valve Springs
• 29. Cylinder Head, Installation
• 30. TIMING GEAR CASE, REMOVAL
• 31. TIMING GEAR CASE, INSTALLATION
• 32. CAMSHAFT
• 33. Removal
• 34. Inspection
• 35. Cam Followers, Inspection
• 36. Installation
• 37. CRANKSHAFT AND MAIN BEARINGS
• 38. Crankshaft, Removal
• 39. Crankshaft, Inspection And Repair
• 40. Main Bearings
• 41. Crankshaft, Installation
• 42. PISTONS AND CONNECTING RODS
• 43. Removal
• 44. Disassembly
• 45. Pistons, Inspection And Repair
• 46. Piston Rings
• 47. Piston Pin and Bushing
• 48. Connecting Rods and Bearings, Inspection
• 49. Pistons and Connecting Rods, Assembly
• 50. Pistons and Connecting Rods, Installation
• 51. CYLINDER BLOCK AND CYLINDER LINERS
• 52. Cylinder Block, Repairs
• 53. Cylinder Liners
• 54. DISTRIBUTOR
• 55. Removal
• 56. Installation
• 57. OIL PUMP
• 58. Removal
• 59. Repairs
• 60. Installation
• 61. GOVERNOR
• 62. Description
• 63. Removal
• 64. Disassembly
• 65. Assembly
• 66. Installation
• 67. COOLANT PUMP
• 68. Removal
• 69. Disassembly and Repair
• 70. Assembly
• 71. Installation
• 72. FLYWHEEL
• 73. Repairs
• 74. Installation
• 75. CHECKS AND ADJUSTMENTS
• 76. ADJUST THE VALVES
• 77. ADJUST THE THROTTLE LINKAGE
• 78. ENGINE SPECIFICATIONS
• 79. ENGINE SPECIFICATIONS
• 80. Engine Data
• 81. Cooling System
• 82. Cylinder Head and Valve Mechanism
• 83. Camshaft
• 84. Timing Gear
• 85. Camshaft
• 86. Connecting Rods
• 87. Cylinder Liners
• 88. Pistons
• 89. Lubrication System
• 90. Fuel Pump
• 91. TORQUE SPECIFICATIONS
• 92. TROUBLESHOOTING
• 93. INTRODUCTION
• 94. GENERAL
• 95. DESCRIPTION
• 96. FUEL SYSTEM
• 97. Description
• 98. Operation, Fuel Injection Pump, Model VE
• 99. Operation, Fuel Injection Pump, Model PE4A
• 100. Pneumatic Governor For Fuel Injection Pump, Model PE4A
• 101. Inlet Manifold For Fuel Injection Pump, Model PE4A
• 102. REPAIRS
• 103. FUEL INJECTION PUMP (ALL MODELS)
• 104. Removal
• 105. Installation
• 106. REMOVAL AND INSTALLATION OF THE ENGINE
• 107. CYLINDER HEAD AND VALVE MECHANISM
• 108. Cylinder Head, Removal
• 109. Valve Guides, Replacement
• 110. Cylinder Head, Inspection And Repair
• 111. Combustion Chamber Plugs, Inspection And Repair
• 112. Combustion Chamber Plugs, Installation
• 113. Valves, Inspection And Repair
• 114. Valve Seat, Inspection
• 115. Valve Seat, Removal
• 116. Valve Seat, Installation
• 117. Valve Spring, Inspection
• 118. Rocker Arms, Inspection And Assembly
• 119. Installation Of The Cylinder Head
• 120. TIMING GEAR CASE
• 121. Removal
• 122. Installation
• 123. CAMSHAFT
• 124. Removal
• 125. Inspection
• 126. Camshaft Bearings
• 127. Cam Followers
• 128. CAMSHAFT, INSTALLATION
• 129. CRANKSHAFT AND MAIN BEARINGS
• 130. Crankshaft, Removal
• 131. Crankshaft, Inspection And Repair
• 132. Main Bearings
• 133. Pilot Bearing
• 134. Crankshaft, Installation
• 135. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
• 136. Flywheel, Removal
• 137. Ring Gear, Replacement
• 138. Flywheel, Installation
• 139. PISTONS AND CONNECTING RODS
• 140. Pistons And Connecting Rods, Removal
• 141. Disassembly
• 142. Pistons, Inspection And Repair
• 143. Piston Rings, Inspection And Repair
• 144. Piston Pins, Inspection And Repair
• 145. Connecting Rods, Inspection And Repair
• 146. Pistons And Connecting Rods, Assembly And Installation
• 147. CYLINDER BLOCK AND CYLINDER LINERS
• 148. Cylinder Liners, Inspection
• 149. Replacement Of A Cylinder Liner
• 150. LUBRICATION SYSTEM
• 151. Oil Pump, Removal And Disassembly
• 152. Oil Pump, Inspection
• 153. Oil Pump, Assembly And Installation
• 154. Oil Filter
• 155. COOLING SYSTEM
• 156. Coolant Pump, Removal
• 157. Coolant Pump, Disassembly
• 158. Coolant Pump, Assembly And Installation
• 159. Thermostat, Replacement
• 160. CHECKS AND ADJUSTMENTS
• 161. VALVE CLEARANCE ADJUSTMENT
• 162. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
• 163. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
• 164. FUEL INJECTORS
• 165. Fuel Injectors, Removal
• 166. Fuel Injectors, Inspection
• 167. Fuel Injectors, Installation
• 168. DIESEL FUEL FILTERS
• 169. Filter Replacement, Models With A Water Separator
• 170. Filter Replacement, Models Without A Water Separator
• 171. Filter For The Fuel Injection Pump, Model PE4A
• 172. REMOVE AIR FROM THE FUEL SYSTEM
• 173. Throttle Linkage, Adjustment
• 174. Idle Speed, Adjustment
• 175. Check The Elements For The Cold Start Aid System
• 176. ENGINE SPECIFICATIONS
• 177. TORQUE SPECIFICATIONS
• 178. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
• 179. GENERAL
• 180. DESCRIPTION
• 181. Fuel Tank
• 182. Fuel Filter And Fuel Valve Unit
• 183. Vaporizer
• 184. The IMPCO CA 100 Carbureto
• 185. IMPCO CA 50 Carburetor
• 186. The Governor (GM Engines Only)
• 187. Governor With Electronic Controller
• 188. REPAIRS
• 189. LPG TANK
• 190. Removal
• 191. Installation
• 192. REPLACE THE HOSES
• 193. HYDROSTATIC RELIEF VALVE
• 194. Removal and Installation
• 195. FILTER UNIT
• 196. Replacement Of the Fuel Filter Element
• 197. Replacement of the Diaphragm and Fuel Valve
• 198. VAPORIZER
• 199. Removal
• 200. Disassembly
• 201. Cleaning
• 202. Inspection
• 203. Assembly
• 204. Installation
• 205. CARBURETOR (IMPCO CA 100)
• 206. Removal
• 207. Disassembly
• 208. Cleaning
• 209. Assembly
• 210. Installation
• 211. CARBURETER (IMPCO CA 50)
• 212. Removal
• 213. Disassembly
• 214. Cleaning
• 215. Inspection
• 216. Assembly (See FIGURE 26.)
• 217. Installation
• 218. CHECKS AND ADJUSTMENTS
• 219. CHECK THE FILTER UNIT
• 220. CHECK THE VAPORIZER
• 221. Pressure Reducer Valve
• 222. Vapor Valve
• 223. ADJUST THE CARBURETOR
• 224. Idle Mixture
• 225. Idle Speed
• 226. Power Mixture
• 227. ADJUST THE GOVERNOR (GM Engines Only)
• 228. Main Adjusting Screw
• 229. Secondary Adjusting Screw
• 230. AISAN Governor
• 231. Adjustment, AISAN Governor
• 232. TROUBLESHOOTING
• 233. INTRODUCTION
• 234. GENERAL
• 235. DESCRIPTION
• 236. REPAIRS
• 237. COUNTERWEIGHT
• 238. Removal
• 239. Installation
• 240. MUFFLER
• 241. Removal
• 242. Installation
• 243. RADIATOR AND COOLANT SYSTEM
• 244. Removal
• 245. Installation
• 246. OVERHEAD GUARD
• 247. Removal And Installation
• 248. OPERATOR RESTRAINT SYSTEM
• 249. ENGINE REMOVAL AND INSTALLATION
• 250. Removal of the Engine and Transmission
• 251. Installation of the Engine and Transmission
• 252. FUEL AND HYDRAULIC TANKS
• 253. Inspection
• 254. Repairs, Small Leaks
• 255. Repairs, Large Leaks
• 256. Cleaning
• 257. Steam Method Of Cleaning
• 258. Chemical Solution Method of Cleaning
• 259. Additional Preparations For Repair
• 260. SAFETY LABELS
• 261. Cab Replacement
• 262. Window Replacement
• 263. Windshield Wipers and Heater
• 264. INTRODUCTION
• 265. General
• 266. DESCRIPTION AND OPERATION
• 267. General
• 268. Torque Converter
• 269. Description
• 270. Operation
• 271. Clutch Assemblies
• 272. Description
• 273. Operation
• 274. Hydraulic System
• 275. General
• 276. Oil Pump and Front Cover
• 277. Torque Converter Regulator
• 278. Oil Cooler By-Pass
• 279. Control Valve
• 280. General
• 281. Differential
• 282. Oil Flow Diagrams
• 283. Neutral
• 284. Forward
• 285. Forward-Inching
• 286. Reverse
• 287. INTRODUCTION
• 288. GENERAL
• 289. DESCRIPTION
• 290. REPAIRS
• 291. REMOVAL
• 292. CLEANING
• 293. INSPECTION
• 294. ASSEMBLY
• 295. TROUBLESHOOTING
• 296. SPECIFICATIONS
• 297. INTRODUCTION
• 298. DESCRIPTION
• 299. GENERAL
• 300. REPAIRS
• 301. STEERING AXLE
• 302. Removal
• 303. Installation
• 304. STEERING CYLINDER
• 305. Removal
• 306. Service
• 307. Installation
• 308. Removal
• 309. Installation
• 310. SPINDLES
• 311. Removal
• 312. Installation
• 313. CHECKS AND ADJUSTMENTS
• 314. REMOVE THE AIR FROM THE STEERING SYSTEM
• 315. SET THE PRESSURE RELIEF VALVE
• 316. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
• 317. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
• 318. H2.00-3.00J (H40-60J) With Powershift Transmission
• 319. TROUBLESHOOTING
• 320. INTRODUCTION
• 321. GENERAL
• 322. DESCRIPTION
• 323. OPERATION
• 324. REPAIRS
• 325. STEERING WHEEL AND COLUMN ASSEMBLY
• 326. TYPE A STEERING COLUMN ASSEMBLY
• 327. Removal And Disassembly
• 328. Assembly And Installation
• 329. TYPE A STEERING COLUMN
• 330. TYPE A STEERING COLUMN
• 331. TYPE B STEERING COLUMN
• 332. Removal And Disassembly
• 333. Assembly And Installation
• 334. TYPE B STEERING COLUMN
• 335. Disassembly of Steering Control Unit
• 336. Cleaning of Steering Control Unit
• 337. Assembly of Steering Control Unit
• 338. CHECKS AND ADJUSTMENTS
• 339. REMOVE AIR FROM THE SYSTEM
• 340. TROUBLESHOOTING
• 341. INTRODUCTION
• 342. GENERAL
• 343. DESCRIPTION
• 344. OPERATION
• 345. Lift Section
• 346. Tilt Section
• 347. Relief Valve
• 348. SOLENOID VALVE FOR AUXILIARY FUNCTION
• 349. Operation
• 350. REPAIRS
• 351. MAIN CONTROL VALVE
• 352. Removal and Disassembly
• 353. Cleaning and Inspection
• 354. Assembly
• 355. Installation
• 356. SOLENOID VALVE FOR AUXILIARY FUNCTION
• 357. Removal and Disassembly
• 358. Assembly and Installation
• 359. CHECKS AND ADJUSTMENTS
• 360. PRESSURE RELIEF VALVES
• 361. Primary Relief Valve
• 362. Seconday Relief Valve
• 363. CONTROL LEVER ARRANGEMENT
• 364. TROUBLESHOOTING
• 365. SPECIFICATIONS
• 366. HYDRAULIC SCHEMATIC SYMBOLS
• 367. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION
• 368. HYDRAULIC SYSTEM SCHEMATIC – FOR UNITS WITH HYSTER T41, T42, T43 TRANSMISSIONS
• 369. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH WARNER TRANSMISSION
• 370. TRANSMISSION HYDRAULIC SCHEMATIC – FOR UNITS WITH HYSTER T41, T42, T43 TRANSMISSION
• 371. GASOLINE/LPG ENGINE WIRING DIAGRAM (G and LPG Rating)
• 372. GASOLINE/LPG (SAFETY) ENGINE WIRING DIAGRAM (GS and LPS Rating)
• 373. GASOLINE/LPG ENGINE CABLE DIAGRAM (G and LPG Rating)
• 374. DIESEL ENGINE WIRING DIAGRAM (D Rating)
• 375. DIESEL (SAFETY) ENGINE WIRING DIAGRAM (DS Rating)
• 376. DIESEL ENGINE CABLE DIAGRAM (D Rating)
• 377. ELECTRICAL DIAGRAM, INSTRUMENT PANEL
• 378. LIFT TRUCK WEIGHTS
• 379. ENGINE SPECIFICATIONS
• 380. ENGINE ELECTRICAL SPECIFICATIONS
• 381. HYDRAULIC SPECIFICATIONS
• 382. CAPACITIES
• 383. LIFT TRUCK TRAVEL SPEEDS
• 384. TIRE SPECIFICATIONS
• 385. MAST SPEEDS (Early A177 Units)
• 386. MAST SPEEDS (Later A177 Units)
• 387. MAST SPEEDS (B177 and C177 with Mazda M4-121G or Isuzu 240 Engines)
• 388. MAST SPEEDS (C177 with GM 4-181 or Isuzu 4JB1 Engines)
• 389. TORQUE SPECIFICATIONS
• 390. TORQUE SPECIFICATIONS
• 391. THE CARBURETOR, (MAZDA M4-121G ENGINE)
• 392. DESCRIPTION
• 393. REPAIRS, CARBURETOR
• 394. Removal
• 395. Cleaning
• 396. Inspection
• 397. Assembly
• 398. Installation
• 399. CHECKS AND ADJUSTMENTS
• 400. Carburetor, Idle Speed And Mixture Adjustment
• 401. Adjust The Governor
• 402. ADJUST THE THROTTLE LINKAGE
• 403. SPECIFICATIONS
• 404. TROUBLESHOOTING
• 405.
• 406.
• 407.
• 407.1. INTRODUCTION
• 407.2. REPAIRS
• 407.3. CHECKS AND ADJUSTMENTS
• 407.4. TROUBLESHOOTING
• 408.
• 408.1. INTRODUCTION
• 408.2. REPAIRS
• 408.3. CHECKS AND ADJUSTMENTS
• 408.4. TROUBLESHOOTING
• 408.5. SPECIFICATIONS
• 409.
• 409.1. INTRODUCTION
• 409.2. CHECKS AND ADJUSTMENTS
• 409.3. TROUBLESHOOTING
• 410.
• 411.
• 411.1. INTRODUCTION
• 411.2. CHECKS AND ADJUSTMENTS
• 411.3. TROBLESHOOTING
• 412.
• 412.1. INTRODUCTION
• 412.2. REPAIRS
• 412.3. TROUBLESHOOTING
• 413.