Hyster B098 (E3.00-5.50B) Parts Manual

Description

• Model List:
  • B098 (E3.00-5.50B)

• 1. INTRODUCTION
• 2. GENERAL
• 3. DESCRIPTION
• 4. DISASSEMBLY AND ASSEMBLY
• 5. OVERHEAD GUARD
• 6. Removal
• 7. Installation
• 8. SEAT ASSEMBLY
• 9. COUNTERWEIGHT
• 10. Removal
• 11. Installation
• 12. HYDRAULIC TANK REPAIRS
• 13. Small Leaks
• 14. Large Leaks
• 15. Steam Method Of Cleaning
• 16. Chemical Solution Method of Cleaning
• 17. Other Methods
• 18. LABEL REPLACEMENT
• 19. INTRODUCTION
• 20. GENERAL
• 21. LEAD-ACID BATTERIES
• 22. SPECIFIC GRAVITY
• 23. THE CHEMICAL REACTION IN A CELL
• 24. ELECTRICAL TERMS
• 25. HOW TO SELECT THE BATTERY
• 26. VOLTAGE OF A BATTERY
• 27. THE BATTERY AS A COUNTERWEIGHT
• 28. BATTERY RATINGS
• 29. Kilowatt-Hours
• 30. BATTERY MAINTENANCE
• 31. SAFETY PROCEDURES
• 32. MAINTENACE RECORDS
• 33. THE NEW BATTERY
• 34. HOW TO CLEAN THE BATTERY
• 35. HOW TO ADD WATER
• 36. THE HYDROMETER
• 37. BATTERY TEMPERATURE
• 38. CHARGING THE BATTERY
• 39. Types Of Battery Charges
• 40. Methods Of Charging
• 41. Troubleshooting The Charger
• 42. How To Know When The Battery Is Fully Charged
• 43. WHERE TO CHARGE THE BATTERIES
• 44. Equipment Needed
• 45. BATTERY CONNECTORS
• 46. BATTERY CARE
• 47. INTRODUCTION
• 48. General
• 49. Description
• 50. REPAIRS
• 51. Removal Of The Speed Reducer And Differential
• 52. Disassembly
• 53. Assembly
• 54. Installation Of The Drive Assembly
• 55. TROUBLESHOOTING
• 56. INTRODUCTION
• 57. General
• 58. Description
• 59. REPAIRS
• 60. Removal
• 61. Installation
• 62. Axle Housing For S30-100E And S40-50F Lift Trucks
• 63. Wheels And Tires
• 64. TROUBLESHOOTING
• 65. SPECIFICATIONS
• 66. INTRODUCTION
• 67. GENERAL
• 68. DESCRIPTION
• 69. OPERATION
• 70. REPAIRS
• 71. STEERING WHEEL AND COLUMN ASSEMBLY
• 72. TYPE A STEERING COLUMN ASSEMBLY
• 73. Removal And Disassembly
• 74. Assembly And Installation
• 75. TYPE A STEERING COLUMN
• 76. TYPE A STEERING COLUMN
• 77. TYPE B STEERING COLUMN
• 78. Removal And Disassembly
• 79. Assembly And Installation
• 80. TYPE B STEERING COLUMN
• 81. Disassembly of Steering Control Unit
• 82. Cleaning of Steering Control Unit
• 83. Assembly of Steering Control Unit
• 84. CHECKS AND ADJUSTMENTS
• 85. REMOVE AIR FROM THE SYSTEM
• 86. TROUBLESHOOTING
• 87. INTRODUCTION
• 88. GENERAL
• 89. DESCRIPTION
• 90. REPAIRS
• 91. STEERING AXLES WITH STUB SHAFT MOUNTS
• 92. Removal
• 93. Installation
• 94. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS
• 95. Removal
• 96. Installation
• 97. ELECTRIC LIFT TRUCK WITH RUBBER MOUNTS (E30-50B, E60BS AFTER AUGUST 1981)
• 98. Removal
• 99. Installation
• 100. WHEELS AND HUBS
• 101. Removal and Disassembly
• 102. Cleaning
• 103. Assembly And Installation
• 104. SPINDLES, BEARING AND TIE RODS
• 105. Removal And Disassembly
• 106. Cleaning
• 107. Assembly And Installation
• 108. STEERING CYLINDER
• 109. Removal And Disassembly
• 110. Cleaning
• 111. Assembly And Installation
• 112. CHECKS AND ADJUSTMENTS
• 113. STEERING CYLINDER
• 114. CENTER PIVOT OR RUBBER MOUNTS
• 115. SPINDLE AND HUB
• 116. TROUBLESHOOTING
• 117. INTRODUCTION
• 118. GENERAL
• 119. DESCRIPTION
• 120. REPAIRS
• 121. REMOVAL AND DISASSEMBLY
• 122. CLEANING
• 123. ASSEMBLY
• 124. CHECKS AND ADJUSTMENTS
• 125. INTRODCUTION
• 126. General
• 127. Description and Operation
• 128. REPAIRS
• 129. Removal and Disassembly
• 130. Cleaning
• 131. Inspection
• 132. Assembly and Installation
• 133. CHECKS AND ADJUSTMENTS
• 134. Manual Adjustment for the Service Brakes
• 135. Removing the Air from the Brake System
• 136. TROUBLESHOOTING
• 137. INTRODUCTION
• 138. DESCRIPTION
• 139. OPERATION
• 140. Flow Control Valve
• 141. Relief Valve
• 142. REPAIRS
• 143. REMOVAL
• 144. DISASSEMBLY
• 145. CLEANING
• 146. INSPECTION
• 147. ASSEMBLY
• 148. INSTALLATION
• 149. CHECKS AND ADUSTMENTS
• 150. CHECK THE OUTPUT OF THE PUMP
• 151. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
• 152. TROUBLESHOOTING
• 153. INTRODUCTION
• 154. GENERAL
• 155. DESCRIPTION
• 156. OPERATION
• 157. Relief Valve
• 158. REPAIRS
• 159. REMOVAL
• 160. DISASSEMBLY
• 161. ASSEMBLY
• 162. INSTALLATION
• 163. CHECKS AND ADJUSTMENTS
• 164. CHECKING THE RELIEF PRESSURE OF THE RELIEF VALVE
• 165. Lift Trucks With Internal Combustion Engines
• 166. Electric Lift Trucks
• 167. Electric Lift Trucks With Adjustable Relief Valve
• 168. SPECIFICATIONS
• 169. TROUBLESHOOTING
• 170. INTRODUCTION
• 171. MAGNETISM
• 172. MAGNETISM AND PERMANENT MAGNETS
• 173. ELECTROMAGNETIC FIELDS
• 174. ELECTROMAGNETS
• 175. ELECTROMAGNETIC INDUCTION
• 176. MAGNETIC FORCE ON A CONDUCTOR
• 177. BASIC MOTORS
• 178. MOTOR OPERATION
• 179. COMMUTATION PRINCIPLE
• 180. DIRECTION OF MOTOR ROTATION
• 181. MOTOR SPEED
• 182. MOTOR TORQUE
• 183. COUNTER ELECTROMOTIVE FORCE
• 184. TYPICAL MOTOR
• 185. TYPES OF MOTORS
• 186. PermanentMagnet
• 187. Series Wound
• 188. Parallel or Shunt Wound
• 189. Compound Wound
• 190. MOTOR INSULATION CLASS
• 191. STORAGE
• 192. HANDLING
• 193. BREAKIN OPERATION
• 194. CLEANING
• 195. BASIC REPAIR GUIDELINES
• 196. BEARINGS, SEALS AND LUBRICATION
• 197. BRUSHES AND BRUSH HOLDERS
• 198. ARMATURE
• 199. COMMUTATOR
• 200. Description
• 201. SATISFACTORY SURFACE
• 202. STREAKING AND THREADING SURFACE
• 203. GROOVING ON SURFACE
• 204. COPPER DRAG ON SURFACE
• 205. OVERHEATING
• 206. FIELD ASSEMBLY
• 207. INSPECTION CHECKLIST
• 208. CHECKING AND REPLACING MOTOR BRUSHES
• 209. Inspecting Brushes
• 210. INSPECT THE COMMUTATOR
• 211. REPLACING BRUSHES
• 212. SEATING BRUSHES (STONING PROCEDURE)
• 213. CHECK THE MOTORS FOR OPENS, GROUNDS AND SHORTS
• 214. Check The Motor For Opens
• 215. Check The Motor For Grounds
• 216. Check The Motor For Shorts
• 217. COMMUTATOR INSPECTION
• 218. POLISHING COMMUTATOR
• 219. TURNING COMMUTATOR
• 220. UNDERCUTTING COMMUTATOR
• 221. SLOT RAKING AND BRUSHING COMMUTATOR
• 222. INTRODUCTION
• 223. ELECTRIC MOTOR MAINTENANCE, GENERAL
• 224. BRUSH AND COMMUTATOR INSPECTION
• 225. Hydraulic Pump Motor And Traction Motor
• 226. Steering Pump Motor
• 227. TROUBLESHOOTING
• 228. TROUBLESHOOTING
• 229. Commutator Problems
• 230. BRUSH REPLACEMENT
• 231. DISASSEMBLY OF MOTORS
• 232. Traction Motor And Hydraulic Pump Motor
• 233. Steering Pump Motor
• 234. ASSEMBLY OF MOTORS
• 235. Traction Motor And Hydraulic Pump Motor
• 236. Steering Pump Motor
• 237. BRUSH ALIGNMENT, TRACTION AND HYDRAULIC MOTORS
• 238. TESTS FOR A DAMAGED FIELD AND ARMATURE
• 239. Test For An Open Circuit In The Armature
• 240. Test For A ShortCircuit In One Armature Winding
• 241. Test For A ShortCircuit To Armature Shaft
• 242. Test For An Open Circuit In A Field Coil
• 243. Test For A ShortCircuit In A Field Coil
• 244. Test For A ShortCircuit Between The Field And The Motor Case
• 245. Brush Holder Test
• 246.
• 246.1. INTRODUCTION
• 246.2. REPAIRS
• 246.3. ADJUSTMENTS
• 247.
• 247.1. INTRODUCTION
• 247.2. REPAIRS
• 247.3. CHECKS AND ADJUSTMENTS
• 247.4. TROUBLESHOOTING
• 248.
• 248.1. INTRODUCTION
• 248.2. REPAIRS
• 248.3. CHECKS AND ADJUSTMENTS
• 248.4. TROUBLESHOOTING
• 249.
• 249.1. INTRODUCTION
• 249.2. PRINCIPLES OF OPERATION
• 250.
• 250.1. INTRODUCTION
• 250.2. DESCRIPTION
• 250.3. CHECKS AND ADJUSTMENTS
• 250.4. REPLACEMENT
• 250.5. SPECIFICATIONS
• 250.6. TROUBLESHOOTING
• 251.
• 251.1. ELECTRICAL WARNING DEVICES
• 252.
• 252.1. INTRODUCTION
• 252.2. SRO CIRCUIT AND PMT CIRCUIT
• 252.3. TROUBLESHOOTING
• 252.4. CHECKS AND REPAIRS
• 253.
• 253.1. INTRODUCTION
• 253.2. CONTROL FUNCTIONS AND ADJUSTMENTS
• 253.3. TROUBLESHOOTING
• 253.4. CHECKS AND REPAIRS
• 254.
• 254.1. ELECTRICAL CHECKS AND ADJUSTMENTS FOR SitDrive) ELECTRICAL LIFT TRUCKS
• 255.
• 255.1. INTRODUCTION
• 255.2. CHECKS AND ADJUSTMENTS
• 255.3. REPAIRS
• 255.4. BATTERY INDICATORS
• 255.5. CONTROLLER FOR THE BATTERY INDICATOR
• 255.6. DISPLAY PANEL COMPONENTS
• 256.
• 256.1. INTRODUCTION
• 256.2. REPAIRS
• 256.3. CHECKS AND ADJUSTMENTS
• 256.4. TROUBLESHOOTING
• 257.
• 257.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
• 257.2. LIFT CYLINDERS
• 257.3. REPAIRS
• 257.4. LIFT CYLINDERS FOR VISTA MASTS
• 257.5. CHECKS AND ADJUSTMENTS
• 257.6. TROUBLESHOOTING
• 257.7. SPECIFICATIONS
• 258.
• 258.1. INTRODUCTION
• 259.
• 259.1. INTRODUCTION
• 259.2. VISTA TWO-STAGE MASTS
• 259.3. VISTA THREE-STAGE MASTS
• 260.
• 260.1. INTRODUCTION
• 260.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
• 260.3. REPAIRS
• 260.4. TWO-STAGE MASTS
• 260.5. THREE-STAGE MASTS
• 260.6. CHECKS AND ADJUSTMENTS
• 260.7. TROUBLESHOOTING
• 260.8. TORQUE SPECIFICATIONS
• 260.9. VISTA MASTS
• 261.
• 261.1. INTRODUCTION
• 261.2. MAINTENANCE SCHEDULE
• 261.3. MAINTENANCE PROCEDURES
• 261.4. WHEELS AND TIRES
• 261.5. CHANGING TIRES
• 261.6. BATTERY
• 262.
• 263.
• 263.1. FIGURE 1. SCHEMATIC DIAGRAM WITH ACCELERATOR CARD
• 263.2. FIGURE 2. SCHEMATIC DIAGRAM WITH ACCELERATOR CARD AND SEAT BRAKE
• 263.3. FIGURE 3. WIRING DIAGRAM WITH ACCELERATOR CARD
• 263.4. FIGURE 4. WIRING DIAGRAM, 36/48 VOLT EV-1 CONTROL
• 263.5. FIGURE 5. SCHEMATIC DIAGRAM, 36/48 VOLT EV-1 CONTROL
• 263.6. FIGURE 6. WIRING DIAGRAM, 72/80 VOLT EV-1 CONTROL
• 263.7. FIGURE 7. SCHEMATIC DIAGRAM 72/80 VOLT EV-1 CONTROL
• 263.8. FIGURE 8. SCHEMATIC DIAGRAM, 36/48 VOLT EV-1W CONTROL
• 263.9. FIGURE 9. WIRING DIAGRAM, 36/48 VOLT EV-1W CONTROL
• 263.10. FIGURE 10. SCHEMATIC DIAGRAM, 72/80 VOLT EV-1W CONTROL
• 263.11. FIGURE 11. WIRING DIAGRAM, 72/80 VOLT EV-1W CONTROL
• 264.
• 264.1. INTRODUCTION
• 264.2. TABLE 1. BOLTS AND SCREWS
• 264.3. TABLE 2. STUDS AND NUTS
• 264.4. TABLE 3. TORQUE NUTS
• 264.5. TABLE 4. TORQUE NUTS WITH NYLON INSERT
• 264.6. TABLE 5. TORQUE VALUES FOR INCH FASTENERS
• 264.7. TABLE 6. TORQUE VALUES FOR METRIC FASTENERS