Hyster E30HSD3, E35HSD3, E40HSD3 (C219) Parts Manual

Description

• Model List:
  • E30HSD3, E35HSD3, E40HSD3 (C219)

• 1. OVERHEAD GUARD
• 2. OVERHEAD GUARD
• 3. PLUGS WITHOUT OVERHEAD GUARD
• 4. PADS AND COVERS
• 5. COUNTERWEIGHTS
• 6. COUNTERWEIGHTS
• 7. LOAD BACKREST EXTENSION
• 8. FORKS STANDARD
• 9. FORKS BOLZONI – OPTIONAL
• 10. SUSPENSION GROUP WITH OPERATOR SENSING SYSTEM ( S/N C219N02999R)
• 11. SUSPENSION GROUP WITH OPERATOR SENSING SYSTEM (S/N C219N03000R )
• 12. ELECTRICAL SYSTEM
• 12.1. BATTERY AND MOUNTING
• 12.2. BATTERY CABLES AND CONTACTOR
• 12.3. BATTERY CABLES AND HYDRAULIC CONTROLLER
• 12.4. BATTERY CABLES AND TRACTION CONTROLLERS
• 12.5. BRAKE SWITCH ASSEMBLY
• 12.6. CONTACTOR ASSEMBLY
• 12.7. DASH DISPLAY STANDARD
• 12.8. DASH DISPLAY FREEZER OPTION
• 12.9. EMERGENCY STOP SWITCH
• 12.10. FUSE BOX AND CONTACTOR
• 12.11. INTERLOCK OPTION BOTH SIDES
• 12.12. INTERLOCK OPTION LH OR RH ONLY
• 12.13. MULTI-FUNCTION CONTROL HANDLE INSTALLATION
• 12.14. MULTI-FUNCTION CONTROL HANDLE ASSEMBLY
• 12.15. MULTI-FUNCTION CONTROL HANDLE CONTROLLER KIT
• 12.16. MULTI-FUNCTION CONTROL HANDLE CAGE KIT
• 12.17. MULTI-FUNCTION CONTROL HANDLE PALM GRIP KIT
• 12.18. MULTI-FUNCTION CONTROL HANDLE SPRING PLATE ASSEMBLY
• 12.19. POTENTIOMETER AND ATTACHING PARTS
• 12.20. PROXIMITY SENSOR
• 12.21. STEERING POTENTIOMETER FREEZER OPTION
• 12.22. FRONT WORKLIGHTS OVERHEAD GUARD MOUNTED
• 12.23. FRONT WORKLIGHTS WITHOUT OVERHEAD GUARD
• 12.24. MAST WORKLIGHTS
• 12.25. REAR WORKLIGHTS AND STROBE LIGHTS WITHOUT OVERHEAD GUARD
• 12.26. REAR WORKLIGHTS OVERHEAD GUARD MOUNTED
• 12.27. STROBE LIGHTS OVERHEAD GUARD MOUNTED
• 12.28. WIRE HARNESS BATTERY GATE INTERLOCK
• 12.29. WIRE HARNESS BATTERY GATE INTERLOCK – WITH OPERATOR SENSING SYSTEM
• 12.30. WIRE HARNESS DC/DC CONVERTER
• 12.31. WIRE HARNESS FAN AND OPERATOR LIGHT
• 12.32. WIRE HARNESS FRONT WORKLIGHTS – OVERHEAD GUARD MOUNTED
• 12.33. WIRE HARNESS FRONT WORKLIGHTS – WITHOUT OVERHEAD GUARD
• 12.34. WIRE HARNESS JUMPER – BRAKE SWITCH
• 12.35. WIRE HARNESS JUMPER – OPERATOR SENSING SYSTEM
• 12.36. WIRE HARNESS MAIN – PAGE 1 OF 5
• 12.37. WIRE HARNESS MAIN – PAGE 2 OF 5
• 12.38. WIRE HARNESS MAIN – PAGE 3 OF 5
• 12.39. WIRE HARNESS MAIN – PAGE 4 OF 5
• 12.40. WIRE HARNESS MAIN – PAGE 5 OF 5
• 12.41. WIRE HARNESS MAIN – WITH OPERATOR SENSING SYSTEM – PAGE 1 OF 5
• 12.42. WIRE HARNESS MAIN – WITH OPERATOR SENSING SYSTEM – PAGE 2 OF 5
• 12.43. WIRE HARNESS MAIN – WITH OPERATOR SENSING SYSTEM – PAGE 3 OF 5
• 12.44. WIRE HARNESS MAIN – WITH OPERATOR SENSING SYSTEM – PAGE 4 OF 5
• 12.45. WIRE HARNESS MAIN – WITH OPERATOR SENSING SYSTEM – PAGE 5 OF 5
• 12.46. WIRE HARNESS MAST WORKLIGHTS
• 12.47. WIRE HARNESS OPERATOR SENSING SYSTEM
• 12.48. WIRE HARNESS ATTACHING PARTS OPERATOR SENSING SYSTEM
• 12.49. WIRE HARNESS REAR WORKLIGHTS – WITHOUT OVERHEAD GUARD
• 12.50. WIRE HARNESS REAR WORKLIGHTS – OVERHEAD GUARD MOUNTED
• 12.51. WIRE HARNESS RETURN TO SET TILT
• 12.52. WIRE HARNESS TELEMETRY OPTIONS – DISPLAY, LOWER
• 12.53. WIRE HARNESS TELEMETRY OPTIONS – DISPLAY, UPPER
• 12.54. WIRE HARNESS TELEMETRY OPTIONS – INTERLOCK
• 12.55. WIRE HARNESS TELEMETRY OPTIONS – POWER
• 12.56. WIRE HARNESS TELEMETRY POWER – ALTERNATE CONFIGURATION
• 12.57. BUZZER ASSEMBLY TELEMETRY
• 12.58. WIRE HARNESS BEEPER
• 12.59. ALARM SIGNAL – AUDIBLE
• 13. DRIVE UNIT
• 13.1. DRIVE UNIT MOUNTING
• 13.2. DRIVE UNIT ASSEMBLY
• 13.3. TRANSMISSION RH – HOUSING
• 13.4. TRANSMISSION RH – INPUT
• 13.5. TRANSMISSION RH – OUTPUT
• 13.6. TRANSMISSION LH – HOUSING
• 13.7. TRANSMISSION LH – INPUT
• 13.8. TRANSMISSION LH – OUTPUT
• 13.9. TRACTION MOTOR ASSEMBLY
• 13.10. DRIVE TIRE AND STATIC STRAP
• 14. STEERING SYSTEM
• 14.1. STEERING CONTROLS
• 14.2. STEER CONTROL UNIT ASSEMBLY
• 14.3. STEER PUMP AND MOTOR ASSEMBLY
• 14.4. STEER PUMP AND MOTOR ASSEMBLY
• 14.5. GEAR PUMP ASSEMBLY
• 14.6. STEERING CONTROL ACTUATOR
• 14.7. STEER HOSES
• 15. BRAKE/ACCELERATOR SYSTEM
• 15.1. FLOOR SUSPENSION AND BRAKE PEDAL ASSEMBLY
• 16. HYDRAULIC SYSTEM
• 16.1. HYDRAULIC SYSTEM
• 16.2. HYDRAULIC TANK ASSEMBLY
• 16.3. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION
• 16.4. MAIN HYDRAULIC CONTROL VALVE ASSEMBLY THREE FUNCTION
• 16.5. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION
• 16.6. MAIN HYDRAULIC CONTROL VALVE ASSEMBLY FOUR FUNCTION
• 16.7. HYDRAULIC PUMP AND MOTOR ASSEMBLY STANDARD MAST
• 16.8. HYDRAULIC PUMP AND MOTOR ASSEMBLY QUAD MAST
• 16.9. HYDRAULIC PUMP MOTOR
• 16.10. HYDRAULIC PUMP STANDARD MAST
• 16.11. HYDRAULIC PUMP QUAD MAST
• 16.12. TILT CYLINDER ATTACHING PARTS
• 16.13. TILT CYLINDER ASSEMBLY
• 16.14. MAST CONNECTING HOSES TWO AND THREE STAGE FULL FREE-LIFT
• 16.15. MAST CONNECTING HOSES FOUR STAGE FULL FREE-LIFT
• 17. Mast-Two Stage Limited Free-Lift
• 17.1. MAST ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661
• 17.2. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661
• 17.3. CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661
• 17.4. HEADER HOSE ASSEMBLY TWO STAGE LIMITED FREE-LIFT – C661
• 18. Mast-Three Stage Full Free-Lift
• 18.1. MAST ASSEMBLY THREE STAGE FULL FREE LIFT – C662 – INNER, INTERMEDIATE AND OUTER
• 18.2. MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 18.3. FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 18.4. MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 18.5. FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 18.6. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – C662
• 18.7. HEADER HOSE ASSEMBLY THREE STAGE FULL FREE-LIFT – C662
• 18.8. MAST ASSEMBLY THREE STAGE FULL FREE LIFT – A271 – INNER, INTERMEDIATE AND OUTER
• 18.9. MAIN LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 18.10. FREE LIFT ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 18.11. MAIN LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 18.12. FREE LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 18.13. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 18.14. HEADER HOSE ASSEMBLY THREE STAGE FULL FREE LIFT – A271
• 19. Mast-Two Stage Full Free-Lift
• 19.1. MAST ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 19.2. MAIN LIFT ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 19.3. MAIN LIFT CYLINDER LH TWO STAGE FULL FREE LIFT – C663
• 19.4. MAIN LIFT CYLINDER RH TWO STAGE FULL FREE- LIFT – C663
• 19.5. FREE LIFT ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 19.6. FREE LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE LIFT – C663
• 19.7. CARRIAGE ASSEMBLY TWO STAGE FULL FREE- LIFT – C663
• 19.8. HEADER HOSE ASSEMBLY TWO-STAGE FULL FREE-LIFT – C663
• 20. MAST-FOUR STAGE FULL FREE-LIFT
• 20.1. OUTER MAST FOUR STAGE FULL FREE-LIFT
• 20.2. OUTER INTERMEDIATE MAST MAIN LIFT – FOUR STAGE FULL FREE-LIFT
• 20.3. INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT
• 20.4. INNER MAST FREE-LIFT – FOUR STAGE FULL FREE-LIFT
• 20.5. MAIN LIFT CYLINDER RIGHT HAND – FOUR STAGE FULL FREE-LIFT
• 20.6. MAIN LIFT CYLINDER LEFT HAND – FOUR STAGE FULL FREE-LIFT
• 20.7. FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT
• 20.8. LIFT CHAINS FOUR STAGE FULL FREE-LIFT
• 20.9. FREE-LIFT HOSE FOUR STAGE FULL FREE-LIFT
• 20.10. LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT
• 20.11. LOAD BACKREST
• 20.12. CARRIAGE SIX ROLLER – FOUR STAGE FULL FREE-LIFT
• 20.13. HOSE ATTACHING PARTS THREE FUNCTION – FOUR STAGE FULL FREE-LIFT
• 20.14. HOSE ATTACHING PARTS FOUR FUNCTION – FOUR STAGE FULL FREE-LIFT
• 20.15. HEADER HOSES THREE AND FOUR FUNCTION
• 21. OPTIONS
• 21.1. BACK-UP ALARM
• 21.2. DC/DC CONVERTER
• 21.3. FAN AND OPERATOR LIGHT
• 21.4. FIRE EXTINGUISHER
• 21.5. RF HOLDER
• 21.6. TERMINAL MOUNTING
• 21.7. TILT SENSOR
• 21.8. AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT – C661
• 21.9. AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT – C662, C663
• 21.10. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 21.11. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – W/ 1 PAIR QD FITTINGS (12/2016 )
• 21.12. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION TWO AND THREE STAGE FULL FREE-LIFT – MEDIUM DUTY 1.2-1.6T (12/2016 )
• 21.13. AUXILIARY TUBE EXTENSIONS ISS ONLY FOUR FUNCTION, THREE STAGE FULL FREE-LIFT – HEAVY DUTY 1.6 – 2.0T (12/2016 )
• 21.14. CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE LIFT – C661 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 21.15. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE- LIFT (12/2016 )
• 21.16. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – C662 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 21.17. CARRIAGE ASSEMBLY THREE STAGE FULL FREE LIFT – A271 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 21.18. CARRIAGE ASSEMBLY TWO STAGE FULL FREE LIFT – C663 – INTEGRAL SIDE-SHIFT ( 12/2016)
• 21.19. INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE- LIFT (12/2016 )
• 21.20. INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT
• 21.21. INTEGRAL SIDE-SHIFT HYDRAULIC HOSE FOUR STAGE FULL FREE-LIFT
• 21.22. INTEGRAL SIDE-SHIFT FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
• 21.23. INTEGRAL SIDE-SHIFT FORK POSITIONER (907MM) – THREE STAGE FFL CLASS II
• 21.24. INTEGRAL SIDE-SHIFT FORK POSITIONER (977MM) – THREE STAGE FFL CLASS II
• 21.25. INTEGRAL SIDE-SHIFT FORK POSITIONER – TWO STAGE FULL FREE-LIFT
• 21.26. SIDE-SHIFT CYLINDER ASSEMBLY
• 21.27. INTEGRAL SIDE-SHIFT CYLINDER ROD ASSEMBLY (12/2016 )
• 21.28. FORK POSITIONER ASSEMBLY
• 21.29. KIT ISS CARRIAGE – SOLID LINK KIT
• 21.30. TELEMETRY OPTIONS FMI
• 21.31. TELEMETRY OPTIONS FMI-CDMA
• 21.32. TELEMETRY OPTIONS DISPLAY ( 10/2019)
• 21.33. TELEMETRY OPTIONS DISPLAY (10/2019 )
• 21.34. TELEMETRY OPTIONS CARD READER
• 21.35. TELEMETRY OPTIONS BUZZER ASSEMBLY
• 21.36. TELEMETRY OPTIONS INTERLOCK
• 22. FIELD SERVICE KITS
• 22.1. ADD ON KITS
• 22.2. TELEMETRY KITS SPEEDSHIELD
• 22.3. ADD ON KITS TELEMETRY
• 22.4. REPAIR KIT CRG GLAND, CLS 2 AND 3
• 23. NUMERICAL INDEX