Hyster H1050HD-CH, H1150HD-CH (E117) Challenger Parts Manual

Description

• Model List:
  • H1050HD-CH, H1150HD-CH (E117) Challenger

• 1. FLOORPLATES, STEPS, AND RAILS
• 2. MIRRORS FRONT FENDER
• 3. COUNTERWEIGHT
• 4. CAB MOUNT
• 5. CAB ATTACHING PARTS
• 6. DOOR ATTACHING PARTS
• 7. STEEL DOOR RIGHT HAND
• 8. STEEL DOOR LEFT HAND
• 9. MAIN WINDOW ASSEMBLY STEEL DOORS
• 10. CAB FLOORMATS
• 11. CAB SOUND REDUCTION
• 12. UNDERFLOOR COVER MOUNT
• 13. CAB PANELS
• 14. SEAT ASSEMBLY MECHANICAL
• 15. SEAT ASSEMBLY AIR
• 16. PIVOT ARM ASSEMBLY
• 17. ARMREST ASSEMBLY SEAT
• 18. AIR CONDITIONING SYSTEM
• 19. HEATER HOSE ARRANGEMENT
• 20. CONDENSER
• 21. HEATER AND AIR CONDITIONER MOUNT
• 22. HEATER ASSEMBLY
• 23. HEATER AND AIR CONDITIONER ASSEMBLY
• 24. WINDOW INSTALLATION
• 25. WINDOW WIPER SYSTEM PAGE 1 OF 2
• 26. WINDOW WIPER SYSTEM PAGE 2 OF 2
• 27. TRAINING SEAT
• 28. ENGINE ASSEMBLY
• 28.1. ENGINE ASSEMBLY
• 28.2. CYLINDER BLOCK
• 28.3. CYLINDER HEAD
• 28.4. CAM FOLLOWER LEVER
• 28.5. CAMSHAFT
• 28.6. ROCKER LEVERS
• 28.7. CYLINDER LINER
• 28.8. CYLINDER BLOCK PLUMBING
• 28.9. PISTON AND CONNECTING ROD
• 28.10. PISTON COOLING NOZZLE
• 28.11. CRANKSHAFT
• 28.12. CRANKSHAFT MAIN BEARINGS
• 28.13. OIL LEVEL GAUGE
• 28.14. GEAR HOUSING
• 28.15. IDLER GEAR
• 28.16. ENGINE CONTROL SYSTEM
• 28.17. OIL PUMP AND ATTACHING PARTS
• 28.18. OIL PAN
• 28.19. FRONT GEAR COVER
• 28.20. FLYWHEEL HOUSING
• 28.21. DRIVE PULLEY AIR COMPRESSOR
• 28.22. BREATHER PLUMBING
• 28.23. COOLANT HEATER STARTING AID
• 28.24. VIBRATION DAMPER
• 28.25. DRIVE TRAIN FRONT
• 28.26. FRONT ENGINE SUPPORT
• 28.27. THERMOSTAT
• 28.28. FAN DRIVE
• 28.29. FLYWHEEL
• 28.30. INLET CONNECTOR AIR COMPRESSOR
• 28.31. AIR INLET CONNECTION
• 28.32. AIR OUTLET CONNECTION
• 28.33. AIR TRANSFER CONNECTION
• 28.34. LIFTING BRACKET
• 28.35. OIL FILTER AND COOLER HEAD
• 28.36. OIL FILTER
• 28.37. OIL FILLER ARRANGEMENT
• 28.38. TURBOCHARGER
• 28.39. DRIVE PULLEY WATER PUMP
• 28.40. RADIATOR PLUMBING
• 28.41. STARTER MOTOR
• 28.42. INTAKE MANIFOLD
• 28.43. EXHAUST MANIFOLD
• 28.44. THERMOSTAT HOUSING
• 28.45. TURBOCHARGER PLUMBING
• 28.46. VALVE COVER
• 28.47. CORROSION RESISTOR
• 28.48. OIL COOLER WATER PLUMBING
• 28.49. WATER PUMP
• 28.50. ENGINE MOUNT
• 28.51. COOLING
• 28.52. EXHAUST
• 28.53. AIR FILTER SYSTEM
• 28.54. AIR FILTER ASSEMBLY
• 28.55. NOISE PANEL
• 29. FUEL SYSTEM
• 29.1. FUEL SYSTEM
• 29.2. INJECTOR
• 29.3. FUEL PUMP ASSEMBLY
• 29.4. FUEL PUMP PLUMBING
• 29.5. FUEL PUMP COUPLING
• 29.6. FUEL PUMP DRIVE
• 29.7. THROTTLE PEDAL LINKAGE
• 29.8. FUEL FILTER PLUMBING
• 30. ELECTRICAL SYSTEM
• 30.1. ELECTRICAL SYSTEM
• 30.2. TRANSMISSION CONTROLLER AND SHIFT LEVER
• 30.3. INDICATOR DISPLAY ASSEMBLY
• 30.4. CONTROL PANEL
• 30.5. CONTROL PANEL HEATER
• 30.6. CONTROL PANEL AIR CONDITIONER
• 30.7. DC-DC CONVERTER AND ATTACHING PARTS
• 30.8. RADIO CONSOLE
• 30.9. ARMREST SWITCHES
• 30.10. LIGHT BAR AND MOUNT TWISTLOCK MODULE – CAB
• 30.11. HORN AND ATTACHING PARTS
• 30.12. WIRE HARNESS CHASSIS
• 30.13. WIRE HARNESS TRANSMISSION – T36000 SERIES
• 30.14. WIRE HARNESS TRANSMISSION – T40000 SERIES
• 30.15. WIRE HARNESS REAR
• 30.16. WIRE HARNESS MAST
• 30.17. FUSE BOX SEALED
• 30.18. WIRE HARNESS STAIR LIGHT
• 30.19. WIRE HARNESS LUBRICATION PUMP
• 30.20. WIRE HARNESS LIGHT SWITCH – PAGE 1 OF 2
• 30.21. WIRE HARNESS LIGHT SWITCH – PAGE 2 OF 2
• 30.22. WIRE HARNESS CLOSED CAB ( S/N E117E01553C)
• 30.23. WIRE HARNESS CLOSED CAB (S/N E117E01554C )
• 30.24. WIRE HARNESS REAR WIPER EXTENSION
• 30.25. WIRE HARNESS CAB LIGHT
• 30.26. WIRE HARNESS STEERING COLUMN
• 30.27. WIRE HARNESS UNDERFLOOR ( S/N E117E01553C)
• 30.28. WIRE HARNESS UNDERFLOOR (S/N E117E01554C )
• 30.29. WIRE HARNESS ARMREST
• 30.30. WIRE HARNESS JOYSTICK ( S/N E117E01553C)
• 30.31. WIRE HARNESS FRONT LIGHTS
• 30.32. WIRE HARNESS FRONT LIGHTS – ALTERNATE PART
• 30.33. WIRE HARNESS SIDE CONSOLE – PAGE 1 OF 2 ( S/N E117E01553C)
• 30.34. WIRE HARNESS SIDE CONSOLE – PAGE 2 OF 2 ( S/N E117E01553C)
• 30.35. WIRE HARNESS SIDE CONSOLE – PAGE 1 OF 3 (S/N E117E01554C )
• 30.36. WIRE HARNESS SIDE CONSOLE – PAGE 2 OF 3 (S/N E117E01554C )
• 30.37. WIRE HARNESS SIDE CONSOLE – PAGE 3 OF 3 (S/N E117E01554C )
• 30.38. WIRE HARNESS HYDRAULIC RELAYS (S/N E117E01554C )
• 30.39. WIRE HARNESS HYDRAULIC RELAYS ( S/N E117E01553C)
• 30.40. RELAYS AND FUSES
• 30.41. ALTERNATOR AND MOUNTING
• 30.42. ELECTRICAL ACCESSORIES
• 30.43. WIRING ACCESSORIES ELECTRONIC CONTROL MODULE
• 30.44. WIRE HARNESS WINDOW WASH PUMPS
• 30.45. WIRE HARNESS POWER PILE SLOPE
• 30.46. WIRE HARNESS HYDRAULIC LEVERS SWITCHES
• 31. TRANSMISSION
• 31.1. TRANSMISSION LINES AND ATTACHING PARTS
• 31.2. UNIVERSAL SHAFT
• 31.3. REGULATING PRESSURE VALVE AND CHARGE PUMP C290, 36000 SERIES
• 31.4. TRANSMISSION CASE AND REAR COVER C290, 36000 SERIES
• 31.5. CLUTCH REVERSE AND 2ND SHAFT – C290, 36000 SERIES
• 31.6. CLUTCH FORWARD – C290, 36000 SERIES
• 31.7. CLUTCH LOW SPEED – C290, 36000 SERIES
• 31.8. CLUTCH THIRD SPEED – C290, 36000 SERIES
• 31.9. CLUTCH FOURTH SPEED – C290, 36000 SERIES
• 31.10. PUMP DRIVE AND SHAFT C290, 36000 SERIES
• 31.11. CONVERTER HOUSING ATTACHMENT THREE SPEED – C290, 36000 SERIES
• 31.12. WHEEL AND DRIVE PLATE C290, 36000 SERIES
• 31.13. CONTROL VALVE ELECTRONIC INCHING – C290, 36000 SERIES
• 31.14. CONTROL VALVE HYDRAULIC INCHING – C290, 36000 SERIES
• 31.15. TRANSMISSION C330, 40000 SERIES – CASE AND REAR COVER
• 31.16. TRANSMISSION C330, 40000 SERIES – TORQUE CONVERTER AND DRIVE PLATE
• 31.17. TRANSMISSION C330, 40000 SERIES – TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE
• 31.18. TRANSMISSION C330, 40000 SERIES – PUMP DRIVE
• 31.19. TRANSMISSION C330, 40000 SERIES – TORQUE CONVERTER HOUSING
• 31.20. TRANSMISSION C330, 40000 SERIES – INPUT DRIVE GEARS
• 31.21. TRANSMISSION C330, 40000 SERIES – FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT
• 31.22. TRANSMISSION C330, 40000 SERIES – FIRST SPEED GEARS
• 31.23. TRANSMISSION C330, 40000 SERIES – FORWARD CLUTCH SHAFT
• 31.24. TRANSMISSION C330, 40000 SERIES – THIRD SPEED CLUTCH SHAFT
• 31.25. TRANSMISSION C330, 40000 SERIES – THIRD SPEED GEARS
• 31.26. TRANSMISSION C330, 40000 SERIES – SECOND AND REVERSE CLUTCH SHAFT
• 31.27. TRANSMISSION C330, 40000 SERIES – FIRST SPEED CLUTCH
• 31.28. TRANSMISSION C330, 40000 SERIES – FOURTH SPEED CLUTCH SHAFT
• 31.29. TRANSMISSION C330, 40000 SERIES – OUTPUT SHAFT GEARS
• 31.30. TRANSMISSION C330, 40000 SERIES – OUTPUT FLANGE AND SHAFT
• 31.31. TRANSMISSION C330, 40000 SERIES – REGULATING VALVE AND CHARGE PUMP
• 31.32. TRANSMISSION C330, 40000 SERIES – ELECTRIC CONTROL VALVE
• 31.33. TRANSMISSION C330, 40000 SERIES – MODULATOR VALVE
• 32. Drive Axle
• 32.1. DIFFERENTIAL CARRIER WET BRAKE
• 32.2. PARK BRAKE ASSEMBLY WET BRAKE
• 32.3. BRAKE ASSEMBLY WET BRAKE
• 32.4. HUB AND SHAFT WET BRAKE
• 32.5. AXLE HOUSING WET BRAKE
• 33. STEERING SYSTEM
• 33.1. STEERING COLUMN AND ATTACHING PARTS
• 33.2. STEERING COLUMN ASSEMBLY
• 33.3. STEERING COLUMN
• 33.4. STEERING AXLE AND ATTACHING PARTS
• 33.5. STEERING AXLE ASSEMBLY
• 33.6. STEERING CYLINDER
• 33.7. STEERING CONTROL UNIT
• 33.8. STEERING CONTROL VALVE
• 34. BRAKE SYSTEM
• 34.1. BRAKE SYSTEM
• 34.2. BRAKE AND INCHING PEDAL LINKAGE
• 34.3. BRAKE VALVE ASSEMBLY
• 35. HYDRAULIC SYSTEM
• 35.1. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2
• 35.2. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2
• 35.3. HYDRAULIC VALVE AND ATTACHING PARTS
• 35.4. CONTROL VALVE ASSEMBLY AUXILIARY
• 35.5. CONTROL VALVE ASSEMBLY LIFT
• 35.6. CONTROL VALVE ASSEMBLY LIFT AND TILT
• 35.7. CONTROL VALVE ASSEMBLY CAP AND SUPPORT KIT
• 35.8. HYDRAULIC TANK AND ATTACHING PARTS
• 35.9. LIFT ACCUMULATOR AND ATTACHING PARTS
• 35.10. ACCUMULATOR PISTON TYPE
• 35.11. FLOW AMPLIFIER
• 35.12. HYDRAULIC PUMP MAIN
• 35.13. HYDRAULIC PUMP STEERING – DUAL
• 35.14. MANIFOLD CAB
• 35.15. MANIFOLD LIFT AND TILT
• 35.16. MANIFOLD MAIN
• 35.17. JOYSTICK INSTALLATION
• 35.18. JOYSTICK ASSEMBLY
• 35.19. PILOT VALVE ASSEMBLY JOYSTICK
• 35.20. HAND LEVER INSTALLATION
• 35.21. TILT CYLINDER AND ATTACHING PARTS
• 35.22. TILT CYLINDER
• 35.23. MAST INSTALLATION
• 35.24. SOLENOID VALVE
• 36. Mast-Two Stage Limited Free-Lift
• 36.1. MAST ASSEMBLY WITH GANTRY CARRIAGE ( S/N E117E01520C)
• 36.2. MAST ASSEMBLY WITH GANTRY CARRIAGE (S/N E117E01521C )
• 36.3. LIFT CYLINDER
• 36.4. LIFT CYLINDER 12650 MM (498.0 IN.) LIFT HEIGHT
• 37. Attachments
• 37.1. HEADER HOSE WITH GANTRY CARRIAGE ( S/N E117E01520C)
• 37.2. HEADER HOSE WITH GANTRY CARRIAGE (S/N E117E01521C )
• 37.3. GANTRY CARRIAGE WITH MECHANICAL PILE SLOPE
• 37.4. GANTRY CARRIAGE WITH POWER PILE SLOPE
• 37.5. CYLINDER POWER PILE SLOPE
• 38. OPTIONS
• 38.1. OPTIONAL MOUNTING EQUIPMENT (HANDLE)
• 38.2. OPTIONAL MOUNTING EQUIPMENT (HANDLE) ALTERNATE ASSEMBLY
• 38.3. FRONT, BRAKE/BACK-UP AND REAR WORK LIGHTS
• 38.4. ROTATING BEACON
• 38.5. STAIR LIGHT
• 38.6. DRIVE TIRE AND WHEEL 18.00 X 25
• 38.7. TIRES AND WHEELS DRIVE AND STEER – 18.00 X 33 X 36 PLY
• 38.8. STEER TIRE AND WHEEL
• 38.9. CAB RECIRCULATING FAN
• 39. FIELD CONVERSION KITS
• 39.1. MAST HOSE SHEAVE KIT
• 39.2. LOWER ENGINE GASKET SET
• 39.3. ENGINE OIL PRESSURE SENDER KIT
• 40. NUMERICAL INDEX