Hyster H1050HD-CH, H1150HD-CH (F117) Challenger Parts Manual

Description

• Model List:
  • H1050HD-CH, H1150HD-CH (F117) Challenger

• 1. DUST SHIELD
• 2. FLOORPLATES, STEPS, AND RAILS
• 3. COUNTERWEIGHT
• 4. MIRRORS FRONT FENDER
• 5. OVERHEAD GUARD WIRE MESH
• 6. CAB ATTACHING PARTS
• 7. CAB DOOR RIGHT HAND
• 8. CAB DOOR LEFT HAND
• 9. CAB MAIN DOOR WINDOW – RIGHT AND LEFT HAND
• 10. CAB DOOR – ATTACHING PARTS
• 11. MAIN WINDOW ASSEMBLY
• 12. WINDOW WIPER SYSTEM PAGE 1 OF 2 ( S/N F117E01646F)
• 13. WINDOW WIPER SYSTEM PAGE 2 OF 2 ( S/N F117E01646F)
• 14. WINDOW WIPER SYSTEM WASHER BOTTLE KIT (S/N F117E01647F )
• 15. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS (S/N F117E01647F )
• 16. CAB FLOORMATS
• 17. CAB MOUNTING
• 18. CAB PANELS
• 19. CAB SOUND REDUCTION
• 20. CAB SUNSHADE – TOP
• 21. CAB SUNSHADE – REAR
• 22. CAB WINDOW INSTALLATION
• 23. DASH AND AIR DUCT ASSEMBLY CAB
• 24. DELUXE SUSPENSION SEAT
• 25. SUSPENSION KIT ASSEMBLY
• 26. SEAT ASSEMBLY WITH FABRIC COVER ( 3/2010)
• 27. SEAT ASSEMBLY WITH FABRIC COVER (3/2010 )
• 28. SEAT ASSEMBLY WITH VINYL COVER
• 29. SEAT BACKREST EXTENSION OPTIONAL
• 30. SEAT AND SUSPENSION MOUNTING
• 31. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 32. SEAT SUSPENSION ASSEMBLY AIR
• 33. SEAT PIVOT ARM ASSEMBLY
• 34. AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 35. AIR CONDITIONER WITH TWO-FAN CONDENSER SYSTEM – MCC
• 36. CONDENSER ASSEMBLY TWO-FAN SYSTEM – MCC
• 37. AIR DUCT ASSEMBLY AIR CONDITIONING – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 38. AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 39. CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 40. HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM – MCC
• 41. HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 42. AIR DUCT ASSEMBLY HEATER – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 43. HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 44. AIR CONDITIONING SYSTEM MCC AND AURORA
• 45. AIR COMPRESSOR AND HOSES MCC (S/N F117E01647F )
• 46. AIR CONDITIONING SYSTEM CONDENSER – AURORA
• 47. HEATER HOSE ARRANGEMENT
• 48. HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 49. HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 50. HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 51. ARMREST ASSEMBLY
• 52. AIR HORN
• 53. INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB
• 54. AIR DUCT LOUVER, CLIMATE CONTROL CAB
• 55. SEAT ASSEMBLY CLIMATE CONTROL CAB
• 56. CLIMATE CONTROL SYSTEM MCC
• 57. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB – MCC
• 58. AIR CONDITIONER CLIMATE CONTROL CAB – MCC
• 59. CAB ASSEMBLY CLIMATE CONTROL CAB
• 60. TRAINING SEAT
• 61. RADIO CONSOLE AND ATTACHING PARTS
• 62. CONDENSER ASSEMBLY 24V
• 63. ENGINE ASSEMBLY
• 63.1. ENGINE MOUNTS
• 63.2. ENGINE ASSEMBLY
• 63.3. ACCESSORY DRIVE PULLEY
• 63.4. ACCESSORY DRIVE PULLEY
• 63.5. LIFTING BRACKET
• 63.6. VALVE COVER
• 63.7. THERMOSTAT HOUSING
• 63.8. THERMOSTAT
• 63.9. CAMSHAFT
• 63.10. CAM FOLLOWER LEVERS
• 63.11. ROCKER LEVERS
• 63.12. FAN DRIVE AND SPACER
• 63.13. IDLER GEAR
• 63.14. CYLINDER HEAD
• 63.15. CYLINDER BLOCK
• 63.16. CYLINDER LINER
• 63.17. PISTON AND CONNECTING ROD
• 63.18. PISTON COOLING NOZZLE
• 63.19. CYLINDER BLOCK PLUMBING
• 63.20. CRANKSHAFT
• 63.21. ENGINE CRANKSHAFT AND MAIN BEARINGS
• 63.22. ENGINE CRANKSHAFT AND MAIN BEARINGS – OPTIONAL
• 63.23. AIR FILTER SYSTEM
• 63.24. AIR FILTER ASSEMBLY
• 63.25. AIR CLEANER PLUMBING
• 63.26. AIR TRANSFER CONNECTION
• 63.27. BREATHER PLUMBING
• 63.28. COOLANT HEATER STARTING AID
• 63.29. TURBOCHARGER
• 63.30. TURBOCHARGER
• 63.31. TURBOCHARGER PLUMBING
• 63.32. COMPRESSOR MOUNTING
• 63.33. INTAKE CONNECTOR AIR COMPRESSOR
• 63.34. DRIVE TRAIN FRONT
• 63.35. FLYWHEEL
• 63.36. FLYWHEEL HOUSING
• 63.37. OIL FILTER AND COOLER HEAD
• 63.38. OIL FILLER ARRANGEMENT
• 63.39. OIL LEVEL GAUGE
• 63.40. OIL FILTER
• 63.41. OIL COOLER WATER PLUMBING
• 63.42. WATER PUMP
• 63.43. WATER PUMP
• 63.44. GEAR HOUSING
• 63.45. FRONT GEAR COVER
• 63.46. OIL PAN
• 63.47. OIL PAN
• 63.48. OIL PUMP AND ATTACHING PARTS
• 63.49. VIBRATION DAMPER
• 63.50. COOLING
• 63.51. CORROSION RESISTER
• 63.52. RADIATOR ASSEMBLY
• 63.53. RADIATOR PLUMBING
• 63.54. INTAKE MANIFOLD
• 63.55. EXHAUST
• 63.56. EXHAUST MANIFOLD
• 63.57. EXHAUST OUTLET CONNECTION
• 63.58. NOISE PANEL
• 63.59. FRONT ENGINE SUPPORT
• 63.60. HAND HOLE COVER
• 64. FUEL SYSTEM
• 64.1. FUEL SYSTEM
• 64.2. FUEL SYSTEM
• 64.3. FUEL PUMP DRIVE
• 64.4. FUEL PUMP INTAKE FITTING
• 64.5. FUEL PUMP ASSEMBLY
• 64.6. FUEL PUMP COUPLING
• 64.7. FUEL PUMP PLUMBING
• 64.8. FUEL INJECTOR
• 64.9. FUEL FILTER PLUMBING
• 64.10. FUEL FILTER AND WATER SEPARATOR
• 64.11. THROTTLE PEDAL LINKAGE
• 65. ELECTRICAL SYSTEM
• 65.1. ELECTRICAL SYSTEM
• 65.2. TRANSMISSION CONTROLLER AND SHIFT LEVER
• 65.3. CONSOLE INDICATOR DISPLAY AND CONTROLS
• 65.4. CONTROL PANEL HEATER
• 65.5. CONTROL PANEL AIR CONDITIONER
• 65.6. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 65.7. DC-DC CONVERTER AND ATTACHING PARTS
• 65.8. ARMREST SWITCHES HYDRAULIC LEVERS
• 65.9. ARMREST SWITCHES JOYSTICK
• 65.10. ENGINE CONTROL SYSTEM
• 65.11. ELECTRICAL ACCESSORIES
• 65.12. WIRING ACCESSORIES ELECTRONIC CONTROL MODULE
• 65.13. ALTERNATOR
• 65.14. ALTERNATOR MOUNTING
• 65.15. ALTERNATOR DRIVE PULLEY
• 65.16. WIRE HARNESS MAST ( S/N F117E01610F)
• 65.17. WIRE HARNESS MAST (S/N F117E01611F )
• 65.18. STARTER MOTOR
• 65.19. STARTER MOTOR
• 65.20. LIGHT BAR AND MOUNT TWISTLOCK MODULE
• 65.21. FUSE BOX SEALED
• 65.22. RELAYS AND FUSES OPERATOR COMPARTMENT ( 3/2010)
• 65.23. RELAYS AND FUSES OPERATOR COMPARTMENT (3/2010 )
• 65.24. WIRE HARNESS SIDE CONSOLE – PAGE 1 OF 2 ( 3/2010)
• 65.25. WIRE HARNESS SIDE CONSOLE – PAGE 2 OF 2 ( 3/2010)
• 65.26. WIRE HARNESS SIDE CONSOLE – PAGE 1 OF 2 (3/2010 )
• 65.27. WIRE HARNESS SIDE CONSOLE – PAGE 2 OF 2 (3/2010 )
• 65.28. WIRE HARNESS REAR
• 65.29. WIRE HARNESS EXTENSION (S/N F117E01647F )
• 65.30. WIRE HARNESS CHASSIS – PAGE 1 OF 2 ( S/N F117E01610F)
• 65.31. WIRE HARNESS CHASSIS – PAGE 2 OF 2 ( S/N F117E01610F)
• 65.32. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N F117E01611F )
• 65.33. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N F117E01611F )
• 65.34. WIRE HARNESS POWER PILE SLOPE ( S/N F117E01610F)
• 65.35. WIRE HARNESS STAIR LIGHT
• 65.36. WIRE HARNESS LIGHT SWITCH
• 65.37. WIRE HARNESS CLOSED CAB
• 65.38. WIRE HARNESS REAR WIPER EXTENSION
• 65.39. WIRE HARNESS CAB LIGHT
• 65.40. WIRE HARNESS STEERING COLUMN
• 65.41. WIRE HARNESS UNDER FLOOR
• 65.42. WIRE HARNESS POWERTRAIN ( S/N F117E01610F)
• 65.43. WIRE HARNESS POWERTRAIN (S/N F117E01611F )
• 65.44. WIRE HARNESS ARMREST
• 65.45. WIRE HARNESS JOYSTICK
• 65.46. WIRE HARNESS FRONT LIGHTS
• 65.47. WIRE HARNESS FRONT LIGHTS – ALTERNATE PART
• 65.48. WIRE HARNESS CLOSED CAB
• 65.49. START AID
• 65.50. SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB
• 65.51. WIRE HARNESS WINDOW WASH PUMPS ( S/N F117E01646F)
• 65.52. SPEED LIMITING GANTRY CARRIAGE
• 65.53. PROXIMITY SWITCH
• 65.54. WIRE HARNESS PROXIMITY SWITCH – GANTRY
• 65.55. WIRE HARNESS PROXIMITY SWITCH – LIFT AND TILT
• 65.56. WIRE HARNESS ADD-ON SPEED LIMITING
• 65.57. WIRE HARNESS HYDRAULIC LEVERS SWITCHES
• 65.58. WIRE HARNESS TWIST MODULE
• 66. TRANSMISSION
• 66.1. TRANSMISSION LINES AND ATTACHING PARTS ( S/N F117E01677G)
• 66.2. TRANSMISSION LINES AND ATTACHING PARTS (S/N F117E01678G )
• 66.3. TRANSMISSION ASSEMBLY
• 66.4. TRANSMISSION PUMP DRIVE
• 66.5. TRANSMISSION INPUT DRIVE GEARS
• 66.6. TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, AND OIL BAFFLE
• 66.7. TRANSMISSION CASE AND REAR COVER
• 66.8. TRANSMISSION SPEED SENSORS
• 66.9. TRANSMISSION FORWARD, REVERSE AND SECOND, – AND THIRD OR FOURTH CLUTCH SHAFTS
• 66.10. TRANSMISSION FORWARD CLUTCH SHAFT
• 66.11. TRANSMISSION REVERSE AND SECOND CLUTCH SHAFT
• 66.12. TRANSMISSION FIRST SPEED GEARS
• 66.13. TRANSMISSION FIRST SPEED SHAFT AND IDLER GEAR
• 66.14. TRANSMISSION FIRST SPEED CLUTCH SHAFT
• 66.15. TRANSMISSION THIRD SPEED GEARS
• 66.16. TRANSMISSION THIRD SPEED CLUTCH SHAFT
• 66.17. TRANSMISSION FOURTH SPEED CLUTCH SHAFT
• 66.18. TRANSMISSION OUTPUT SHAFT
• 66.19. TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP ARRANGEMENT
• 66.20. TRANSMISSION TORQUE CONVERTER AND DRIVE PLATE
• 66.21. TRANSMISSION TORQUE CONVERTER HOUSING
• 66.22. TRANSMISSION CONTROL VALVE MOUNTING
• 66.23. TRANSMISSION CONTROL VALVE ASSEMBLY
• 66.24. TRANSMISSION REMOTE FILTER AND ADAPTOR
• 66.25. TRANSMISSION UNIVERSAL SHAFT
• 67. Drive Axle
• 67.1. AXLE HOUSING
• 67.2. DIFFERENTIAL AND CARRIER
• 67.3. DIFFERENTIAL AND CARRIER ALTERNATE PART
• 67.4. HUB AND SHAFT
• 67.5. HUB AND SHAFT
• 67.6. PARK BRAKE ASSEMBLY
• 68. STEERING SYSTEM
• 68.1. STEERING AXLE AND ATTACHING PARTS
• 68.2. STEERING AXLE ASSEMBLY
• 68.3. STEERING CYLINDER
• 68.4. STEERING CYLINDER
• 68.5. STEERING COLUMN AND ATTACHING PARTS
• 68.6. STEER COLUMN ASSEMBLY
• 68.7. STEERING COLUMN
• 68.8. STEERING CONTROL UNIT
• 68.9. STEERING CONTROL VALVE
• 69. BRAKE SYSTEM
• 69.1. BRAKE SYSTEM
• 69.2. BRAKE ASSEMBLY SERVICE BRAKES – WET BRAKE (S/N F117E01547D (TE-27)) (S/N F117E01546D (TE-32))
• 69.3. BRAKE AND INCHING PEDAL LINKAGE
• 69.4. BRAKE VALVE AND ATTACHING PARTS
• 69.5. BRAKE VALVE AND ATTACHING PARTS ALTERNATE CONFIGURATION
• 70. HYDRAULIC SYSTEM
• 70.1. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2 ( S/N F117E01614F)
• 70.2. HYDRAULIC SUPPLY AND RETURN PAGE 1 OF 2 (S/N F117E01615F )
• 70.3. HYDRAULIC SUPPLY AND RETURN PAGE 2 OF 2
• 70.4. HYDRAULIC TANK AND ATTACHING PARTS
• 70.5. HYDRAULIC SYSTEM LIFT AND TILT ( 11/2009)
• 70.6. HYDRAULIC SYSTEM LIFT AND TILT (11/2009 )
• 70.7. HYDRAULIC VALVES AND ATTACHING PARTS
• 70.8. CONTROL VALVE ASSEMBLY AUXILIARY
• 70.9. CONTROL VALVE ASSEMBLY LIFT
• 70.10. CONTROL VALVE ASSEMBLY LIFT AND TILT
• 70.11. CONTROL VALVE ASSEMBLY CAP AND SUPPORT KIT
• 70.12. ACCUMULATOR AND ATTACHING PARTS LIFT
• 70.13. ACCUMULATOR BRAKE
• 70.14. MAIN MANIFOLD
• 70.15. MAIN MANIFOLD
• 70.16. MAIN MANIFOLD
• 70.17. MAIN MANIFOLD AND ATTACHING PARTS
• 70.18. MAIN MANIFOLD ASSEMBLY PAGE 1 OF 2 (S/N F117E01724J )
• 70.19. MAIN MANIFOLD ASSEMBLY PAGE 2 OF 2 (S/N F117E01724J )
• 70.20. MANIFOLD LIFT AND TILT
• 70.21. MANIFOLD CAB
• 70.22. HYDRAULIC PUMP MAIN
• 70.23. SECONDARY HYDRAULIC PUMP STEERING
• 70.24. FLOW AMPLIFIER
• 70.25. FLOW AMPLIFIER
• 70.26. JOYSTICK INSTALLATION
• 70.27. JOYSTICK ASSEMBLY
• 70.28. PILOT VALVE ASSEMBLY JOYSTICK
• 70.29. HAND LEVER INSTALLATION
• 70.30. TILT CYLINDERS AND ATTACHING PARTS
• 70.31. TILT CYLINDERS
• 70.32. SOLENOID VALVE
• 71. MAST WITH CONTAINER HANDLER
• 71.1. MAST ASSEMBLY WITH GANTRY CARRIAGE
• 71.2. LIFT CYLINDER 7010 MM (275.9 IN.), AND 9754 MM (384.0 IN.) LIFT HEIGHT
• 71.3. LIFT CYLINDER 12650 MM (498.0 IN.) LIFT HEIGHT
• 71.4. MAST INSTALLATION
• 72. Attachments
• 72.1. HEADER HOSE
• 72.2. HEADER HOSE
• 72.3. GANTRY CARRIAGE WITH MECHANICAL PILE SLOPE
• 72.4. HANGER ASSEMBLY
• 72.5. GANTRY CARRIAGE WITH POWER PILE SLOPE
• 72.6. DEDICATED CARRIAGE
• 72.7. CYLINDER POWER PILE SLOPE
• 72.8. BUMPERS
• 73. OPTIONS
• 73.1. OPTIONAL MOUNTING EQUIPMENT (HANDLE)
• 73.2. OPTIONAL MOUNTING EQUIPMENT (HANDLE) ALTERNATE ASSEMBLY
• 73.3. FRONT, BRAKE/BACK-UP, AND REAR WORK LIGHTS
• 73.4. STAIR LIGHT
• 73.5. MAP LIGHT
• 73.6. CAB RECIRCULATING FAN
• 73.7. ROTATING BEACON
• 73.8. BACK-UP ALARM
• 73.9. TIRES AND WHEELS DRIVE – 18.00 X 25
• 73.10. TIRES AND WHEELS STEER – 16.00 X 25 AND 18.00 X 25
• 73.11. TIRES AND WHEELS DRIVE AND STEER – 18.00 X 33 X 36 PLY
• 73.12. DRIVE TIRES AND WHEELS 18.00 X 33
• 73.13. HEATED TOP WINDOW
• 73.14. EMPTY SEAT ENGINE SHUTDOWN
• 73.15. ENGINE BLOCK HEATER 240V
• 73.16. POINT SEAT BELT
• 73.17. DIAGNOSTICS INTERFACE CABLE
• 74. FIELD CONVERSION KITS
• 74.1. MAST HOSE SHEAVE KIT
• 74.2. BRAKE TEMPERATURE SWITCH KIT
• 74.3. WATER COOLED TURBOCHARGER
• 74.4. DRIVE AXLE CONVERSION KIT
• 74.5. EMPTY SEAT ENGINE SHUTDOWN OVERRIDE
• 74.6. LOUVER – HEAVY DUTY AIRCO
• 74.7. TELEMETRY KITS
• 74.8. PARK BRAKE KIT
• 75. NUMERICAL INDEX