Hyster H170-280HD (F007) Challenger Parts Manual

Description

• Model List:
  • H170-280HD (F007) Challenger

• 1. GENERAL TRUCK
• 2. COUNTERWEIGHT
• 3. FLOOR PLATES AND COVERS
• 4. FLOOR PLATES AND COVERS
• 5. CAB AND ATTACHING PARTS
• 6. CAB FLOORMATS
• 7. DOOR GLASS
• 8. DOOR STEEL ( S/N F007E02578A)
• 9. STEEL DOOR RIGHT HAND (S/N F007E02579A )
• 10. STEEL DOOR LEFT HAND (S/N F007E02579A )
• 11. CAB AND TILT CYLINDER MOUNTING
• 12. TILT CYLINDER CAB
• 13. HAND PUMP CAB TILT
• 14. ELECTRICAL PUMP CAB TILT
• 15. HEATER ATTACHING PARTS PERKINS
• 16. HEATER ATTACHING PARTS CUMMINS
• 17. AIR CONDITIONING SYSTEM PERKINS
• 18. AIR CONDITIONING SYSTEM CUMMINS
• 19. HEATER AND AIR CONDITIONER
• 20. HEATER AND AIR CONDITIONER ATTACHMENT
• 21. HEATER ASSEMBLY
• 22. HEATER AND AIR CONDITIONER ASSEMBLY
• 23. CONDENSER
• 24. SEAT ASSEMBLY AIR
• 25. SEAT ASSEMBLY MECHANICAL
• 26. TRAINING SEAT
• 27. CAB HARDWARE AND CONTROL COVER
• 28. CAB HARDWARE AND CONTROL COVER OPEN CAB
• 29. INCHING PEDAL AND ACCESSORIES CAB
• 30. AIR DUCT AND ACCESSORIES CAB
• 31. DASH DISPLAY CAB
• 32. INDICATOR DISPLAY ASSEMBLY TIER I ENGINE
• 33. WINDOW WASHER AND ARMREST ASSEMBLY
• 34. ARMREST PIVOT-UP
• 35. CAB SOUND REDUCTION
• 36. ENGINE ASSEMBLY
• 36.1. ENGINE ASSEMBLY
• 36.2. EXHAUST PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.3. EXHAUST CUMMINS – TIER I ENGINE ( S/N F007E02681A)
• 36.4. EXHAUST CUMMINS – TIER I ENGINE (S/N F007E02682A )
• 36.5. COOLING PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.6. COOLING CUMMINS – TIER I ENGINE ( S/N F007E02681A)
• 36.7. COOLING CUMMINS – TIER I ENGINE (S/N F007E02682A )
• 36.8. FAN DRIVE AND MOUNTING CUMMINS – DRY BRAKE
• 36.9. ENGINE MOUNT PERKINS
• 36.10. ENGINE MOUNT CUMMINS
• 36.11. ENGINE BLOCK HEATER
• 36.12. AIR DRYER
• 36.13. AIR DRYER ASSEMBLY
• 36.14. FLYWHEEL PERKINS
• 36.15. CYLINDER BLOCK PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.16. CRANKSHAFT AND PISTON PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.17. CYLINDER HEAD PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.18. VALVE COVER PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.19. TIMING GEAR PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.20. OIL SUMP PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.21. AUXILIARY DRIVE GEAR AND AIR COMPRESSOR PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.22. OIL FILTER AND COOLER TURBO – PERKINS TIER I ENGINE ( S/N F007E02450A)
• 36.23. WATER PUMP PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.24. TURBOCHARGER PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.25. AIR DUCT PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.26. LUBRICANT SYSTEM PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.27. MANIFOLDS PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 36.28. AIR COMPRESSOR AND ATTACHING PARTS PERKINS
• 36.29. AIR COMPRESSOR PERKINS, PAGE 1 OF 2
• 36.30. AIR COMPRESSOR PERKINS, PAGE 2 OF 2
• 36.31. EXHAUST PERKINS – TIER II ENGINE (S/N F007E02451A )
• 36.32. COOLING PERKINS – TIER II ENGINE (S/N F007E02451A )
• 36.33. FAN DRIVE AND PULLEY PERKINS – TIER II ENGINE
• 36.34. CYLINDER BLOCK PERKINS – TIER II ENGINE
• 36.35. CYLINDER HEAD PERKINS – TIER II ENGINE
• 36.36. CYLINDER HEAD COVER PERKINS – TIER II ENGINE
• 36.37. CRANKSHAFT AND MAIN BEARINGS PERKINS – TIER II ENGINE
• 36.38. PISTON AND CONNECTING ROD PERKINS – TIER II ENGINE
• 36.39. CAMSHAFT AND ROCKER ASSEMBLY PERKINS – TIER II ENGINE
• 36.40. TIMING CASE AND ALTERNATOR MOUNTING PERKINS – TIER II ENGINE
• 36.41. TIMING COVER PERKINS – TIER II ENGINE
• 36.42. TIMING GEAR PERKINS – TIER II ENGINE
• 36.43. OIL SUMP PERKINS – TIER II ENGINE
• 36.44. MANIFOLDS PERKINS – TIER II ENGINE
• 36.45. IDLER GEAR PERKINS – TIER II ENGINE
• 36.46. FRONT DRIVE PULLEY PERKINS – TIER II ENGINE
• 36.47. AUXILIARY DRIVE GEAR PERKINS – TIER II ENGINE
• 36.48. BLANKING PLUG, OIL FEED AND HOSES PERKINS – TIER II ENGINE
• 36.49. BLANKING PLATE AND PLUGS PERKINS – TIER II ENGINE
• 36.50. OIL PUMP AND DELIVERY HOUSING PERKINS – TIER II ENGINE
• 36.51. OIL FILTER AND ATTACHING PARTS PERKINS – TIER II ENGINE
• 36.52. OIL COOLER AND CONNECTIONS PERKINS – TIER II ENGINE
• 36.53. THERMOSTAT AND WATER OUTLET HOUSING PERKINS – TIER II ENGINE
• 36.54. WATER PUMP PERKINS – TIER II ENGINE
• 36.55. TURBOCHARGER AND ATTACHING PARTS PERKINS – TIER II ENGINE
• 36.56. TURBO DRAIN PIPE AND BLANKING PLATE PERKINS – TIER II ENGINE
• 36.57. ENGINE LIFTING EYES PERKINS – TIER II ENGINE
• 36.58. ELECTRONIC CONTROL MODULE AND MOUNTING PERKINS – TIER II ENGINE
• 36.59. WIRING LOOMS PERKINS – TIER II ENGINE
• 36.60. PICK-UP SENSORS PERKINS – TIER II ENGINE
• 36.61. OIL FILTER FULL FLOW – CUMMINS
• 37. FUEL SYSTEM
• 37.1. FUEL SYSTEM PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 37.2. FUEL SYSTEM CUMMINS
• 37.3. FUEL INJECTION PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 37.4. LOW PRESSURE SYSTEM PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 37.5. LIFT PUMP PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 37.6. FUEL FILTER PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 37.7. AIR FILTER WITHOUT ASPIRATED PRE-CLEANER – TIER I ENGINE ( S/N F007E02450A)
• 37.8. AIR FILTER WITH ASPIRATED PRE-CLEANER – TIER I ENGINE ( S/N F007E02450A)
• 37.9. FUEL SYSTEM PERKINS – TIER II ENGINE (S/N F007E02451A )
• 37.10. FUEL INJECTION PUMP AND GEAR PERKINS – TIER II ENGINE
• 37.11. HIGH PRESSURE FUEL PIPES PERKINS – TIER II ENGINE
• 37.12. FUEL INJECTION SUPPLY AND RETURN LINES PERKINS – TIER II ENGINE
• 37.13. LIFT PUMP AND FUEL FILTER LINES PERKINS – TIER II ENGINE
• 37.14. LIFT PUMP ASSEMBLY PERKINS – TIER II ENGINE
• 37.15. FUEL FILTER ASSEMBLY PERKINS – TIER II ENGINE
• 37.16. AIR FILTER WITHOUT ASPIRATED PRE-CLEANER – TIER II ENGINE (S/N F007E02451A )
• 37.17. AIR FILTER WITH ASPIRATED PRE-CLEANER – TIER II ENGINE (S/N F007E02451A )
• 37.18. WATER SEPARATOR PERKINS
• 37.19. THROTTLE LINKAGE PERKINS
• 37.20. THROTTLE LINKAGE CUMMINS
• 37.21. THROTTLE PEDAL LINKAGE FORWARD AND REVERSE
• 37.22. THROTTLE PEDAL LINKAGE MONOTROL PEDAL
• 37.23. MONOTROL PEDAL
• 38. ELECTRICAL SYSTEM
• 38.1. ELECTRICAL SYSTEM PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 38.2. ELECTRICAL SYSTEM PERKINS – TIER II ENGINE (S/N F007E02451A )
• 38.3. ELECTRICAL SYSTEM CUMMINS
• 38.4. CONTROL PANEL HEATER (11/2003 )
• 38.5. CONTROL PANEL AIR CONDITIONER (11/2003 )
• 38.6. DC-DC CONVERTER AND ATTACHING PARTS TIER II ENGINE (S/N F007E02451A )
• 38.7. STARTER PERKINS – TIER I ENGINE ( S/N F007E02450A)
• 38.8. ALTERNATOR PERKINS TIER II – 70 AMP (S/N F007E02451A )
• 38.9. ALTERNATOR AND PULLEY PERKINS – TIER II ENGINE
• 38.10. ALTERNATOR BRACKET AND ATTACHING PARTS PERKINS – TIER II ENGINE
• 38.11. STARTER MOTOR CUMMINS
• 38.12. ALTERNATOR AND MOUNTING CUMMINS
• 38.13. WIRE HARNESS FUSES AND RELAY
• 38.14. WIRE HARNESS STEERING COLUMN
• 38.15. WIRE HARNESS REAR WIPER
• 38.16. WIRE HARNESS OPEN CAB
• 38.17. WIRE HARNESS CLOSED CAB
• 38.18. WIRE HARNESS ARMREST – WITH CLOSED CAB
• 38.19. WIRE HARNESS ARMREST – WITH OPEN CAB
• 38.20. WIRE HARNESS AUTOSHIFT BY-PASS
• 38.21. WIRE HARNESS CAB UNDERFLOOR
• 38.22. WIRE HARNESS CAB SIDE CONSOLE ( S/N F007E01803Z)
• 38.23. WIRE HARNESS CAB SIDE CONSOLE (S/N F007E01804Z S/N F007E02450A (Perkins Engine))
• 38.24. WIRE HARNESS MAST TWO STAGE LIMITED FREE-LIFT (S/N F007E02356A INC. 02348)
• 38.25. JOYSTICK ASSEMBLY
• 38.26. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (S/N F007E02451A (Perkins Engine))
• 38.27. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (S/N F007E02451A (Perkins Engine))
• 38.28. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (S/N F007E02451A (Perkins Engine))
• 38.29. RELAYS AND FUSES
• 39. TRANSMISSION
• 39.1. TORQUE CONVERTER PERKINS
• 39.2. TORQUE CONVERTER CUMMINS
• 39.3. TRANSMISSION MOUNT AND ATTACHING PARTS
• 39.4. INCHING PEDAL LINKAGE
• 39.5. TRANSMISSION
• 39.6. PUMP DRIVE GEARS
• 39.7. CLUTCH FORWARD AND LOW
• 39.8. CLUTCH REVERSE AND SECOND
• 39.9. SHAFT ASSEMBLY REVERSE AND SECOND CLUTCH SHAFT
• 39.10. CLUTCH THIRD
• 39.11. IDLER SHAFT
• 39.12. OUTPUT GEAR
• 39.13. CHARGE PUMP
• 39.14. MODULATOR VALVE
• 39.15. CONTROL VALVE TRANSMISSION
• 40. Drive Axle
• 40.1. DIFFERENTIAL AND CARRIER WET BRAKE ( S/N F007E02552A)
• 40.2. DIFFERENTIAL AND CARRIER WET BRAKE (S/N F007E02553A )
• 40.3. DIFFERENTIAL AND CARRIER 475 SERIES WET BRAKE
• 40.4. DIFFERENTIAL/CARRIER DRY BRAKE ( S/N F007E02552A)
• 40.5. DIFFERENTIAL/CARRIER DRY BRAKE (S/N F007E02553A )
• 40.6. AXLE HOUSING AND ATTACHING PARTS
• 40.7. HUB AND SHAFT ASSEMBLY WET BRAKE
• 40.8. HUB AND SHAFT 475 SERIES WET BRAKE
• 40.9. HUB AND SHAFT ASSEMBLY DRY BRAKE ( S/N F007E02552A)
• 40.10. HUB AND SHAFT ASSEMBLY DRY BRAKE (S/N F007E02553A )
• 41. STEERING SYSTEM
• 41.1. STEERING SYSTEM
• 41.2. STEERING COLUMN AND ATTACHING PARTS
• 41.3. STEERING COLUMN ASSEMBLY
• 41.4. STEERING PUMP
• 41.5. STEERING AXLE
• 41.6. STEERING CYLINDER
• 42. BRAKE SYSTEM
• 42.1. BRAKE SYSTEM WET
• 42.2. BRAKE SYSTEM DRY
• 42.3. OIL COOLER WET BRAKE
• 42.4. BRAKE ACCUMULATOR
• 42.5. BRAKE ASSEMBLY WET BRAKE
• 42.6. BRAKE ASSEMBLY DRY BRAKE
• 42.7. BRAKE CHAMBER
• 42.8. BRAKE VALVE WET BRAKE
• 42.9. BRAKE VALVE DRY BRAKE
• 42.10. PARK BRAKE WET BRAKE
• 43. HYDRAULIC SYSTEM
• 43.1. HYDRAULIC SUPPLY AND RETURN
• 43.2. LIFT ACCUMULATOR AND ATTACHING PARTS
• 43.3. ACCUMULATOR PISTON TYPE
• 43.4. HYDRAULIC TANK AND ATTACHING PARTS
• 43.5. HYDRAULIC TANK AND ATTACHING PARTS
• 43.6. HYDRAULIC PUMP TURBO ( 3/2006)
• 43.7. HYDRAULIC PUMP
• 43.8. HYDRAULIC VALVE AND ATTACHING PARTS
• 43.9. CONTROL VALVE
• 43.10. CONTROL VALVE
• 43.11. END CAP PARTS
• 43.12. TILT CYLINDER AND ATTACHING PARTS MAST
• 43.13. PILOT VALVE
• 43.14. TILT CYLINDER
• 43.15. JOYSTICK CONTROL
• 43.16. CONTROL LEVER
• 43.17. CONTROL LEVER
• 43.18. CONTROL LEVER
• 43.19. ELECTRONIC LEVER ASSEMBLY
• 43.20. MAST INSTALLATION
• 44. Mast-Two Stage Limited Free-Lift
• 44.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 44.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 44.3. LIFT TWO STAGE LIMITED FREE-LIFT
• 44.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT
• 44.5. CARRIAGE STANDARD PIN TYPE – THREE FUNCTION WITHOUT HOSE GROUP
• 44.6. CARRIAGE STANDARD PIN TYPE – WITH HOSE GROUP (S/N F007E02356A INC. 2348)
• 44.7. CARRIAGE INDIVIDUAL FORK POSITIONER ( S/N F007E02355A EXC. 2348)
• 44.8. CARRIAGE INDIVIDUAL FORK POSITIONER – FOUR FUNCTION (S/N F007E02356A INC. 2348)
• 44.9. CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) – TWO STAGE LIMITED FREE-LIFT
• 44.10. FORK POSITIONING CYLINDER
• 44.11. HEADER HOSE TWO STAGE LIMITED FREE-LIFT ( S/N F007E01756Z)
• 44.12. HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N F007E01757Z S/N F007E02355A)
• 44.13. HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N F007E02356A INC. 2348)
• 45. Mast-Three Stage Full Free-Lift
• 45.1. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 1 OF 3
• 45.2. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 2 OF 3
• 45.3. MAST ASSEMBLY THREE STAGE FULL FREE-LIFT – PAGE 3 OF 3
• 45.4. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 45.5. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 45.6. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 45.7. CARRIAGE STANDARD PIN TYPE – THREE FUNCTION
• 45.8. CARRIAGE STANDARD PIN TYPE – FOUR, FIVE, AND SIX FUNCTION
• 45.9. CARRIAGE INDIVIDUAL FORK POSITIONER – FOUR FUNCTION
• 45.10. CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) – THREE STAGE FULL FREE-LIFT
• 46. OPTIONS
• 46.1. TIRE AND WHEEL
• 46.2. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – THREE FUNCTION
• 46.3. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – FOUR AND FIVE FUNCTION
• 46.4. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – WITH HOSE GROUP (S/N F007E02356A )
• 46.5. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – INDIVIDUAL FORK POSITIONER ( S/N F007E02355A)
• 46.6. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) (S/N F007E02356A )
• 46.7. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – SIMULTANEOUS FORK POSITIONER ( S/N F007E02355A)
• 46.8. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) (S/N F007E02356A )
• 46.9. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – DUAL FUNCTION WITH FORK POSITIONER
• 46.10. FORK POSITIONER CYLINDER TWO STAGE LIMITED FREE-LIFT – DUAL FUNCTION WITH FORK POSITIONER
• 46.11. SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – THREE FUNCTION
• 46.12. SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – FOUR, FIVE, AND SIX FUNCTION
• 46.13. SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – INDIVIDUAL FORK POSITIONER (FIVE FUNCTION)
• 46.14. SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT – SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)
• 46.15. SIDE-SHIFT CYLINDER
• 46.16. FORKS IDENTIFY BY PART NUMBER
• 46.17. SELECTOR VALVE
• 46.18. DIRECTIONAL CONTROL VALVE
• 46.19. MAST AND REAR WORK LIGHTS
• 46.20. FRONT, BRAKE AND BACK-UP LIGHTS
• 46.21. CAB MOUNTED DRIVE LIGHTS
• 46.22. STROBE LIGHT
• 46.23. LIFTING EYES
• 46.24. REVERSE ALARM
• 47. FIELD CONVERSION KITS
• 47.1. MAST HOSE SHEAVE KIT
• 47.2. DIRECTIONAL CONTROL CONVERSION KIT
• 47.3. AIR CONDITIONING KITS
• 47.4. SPEED SENSOR KIT
• 48. NUMERICAL INDEX