Hyster H2.0UT, H2.5UT, H3.0UT, H3.5UT (A3C1) Parts Manual

Description

• Model List:
  • H2.0UT, H2.5UT, H3.0UT, H3.5UT (A3C1)

• 1. FRAME AND COMPONENTS
• 2. FRONT AND REAR FLOORMATS
• 3. HOOD AND ATTACHING PARTS
• 4. NON-SLIP PADS
• 5. INTERIOR COVERS
• 6. OVERHEAD GUARD AND ATTACHING PARTS
• 7. CAB FRAME
• 8. COUNTERWEIGHT AND ATTACHING PARTS
• 9. LEFT DOOR
• 10. RIGHT DOOR
• 11. PROTECTION HARDWARE
• 12. CAB ACCESSORIES
• 13. FRONT WIPER ASSEMBLY
• 14. REAR WIPER ASSEMBLY AUSTRALIA AND THE EU ONLY
• 15. ENGINE SYSTEM
• 15.1. COOLING SYSTEM XINCHAI AND YANMAR 92/98 ENGINES
• 15.2. COOLING SYSTEM YANMAR 94 ENGINES
• 15.3. COOLING SYSTEM PSI ENGINES
• 15.4. COOLING SYSTEM MITSUBISHI S4S-455 ENGINES UT20/25P AND ALL NISSAN/GCT
• 15.5. MUFFLER AND ATTACHING PARTS XINCHAI AND MITSUBISHI S4S-455 ENGINES
• 15.6. MUFFLER AND ATTACHING PARTS NISSAN/GCT AND YANMAR ENGINES
• 15.7. MUFFLER AND ATTACHING PARTS PSI ENGINES
• 15.8. HIGH EXHAUST SYSTEM XINCHAI AND MITSUBISHI ENGINES
• 15.9. HIGH EXHAUST SYSTEM NISSAN/GCT AND YANMAR ENGINES
• 15.10. HIGH EXHAUST SYSTEM PSI ENGINES
• 15.11. ENGINE MOUNTING PSI ENGINES
• 15.12. ENGINE MOUNTING YANMAR 92, 94, AND 98 ENGINES
• 15.13. ENGINE MOUNTING XINCHAI ENGINES
• 15.14. ENGINE MOUNTING MITSUBISHI S4S-455 ENGINES
• 15.15. ENGINE MOUNTING NISSAN/GCT ENGINES
• 16. ENGINE ASSEMBLY – MITSUBISHI S4S
• 16.1. CRANKCASE
• 16.2. LIFTING EYES
• 16.3. NAMEPLATE
• 16.4. OVERHAUL GASKET KIT
• 16.5. CYLINDER HEAD
• 16.6. REAR PLATE
• 16.7. ROCKER COVER AND BREATHER HOSE
• 16.8. PISTON AND CONNECTING ROD
• 16.9. CRANKSHAFT AND PULLEY
• 16.10. BEARINGS CRANKSHAFT AND MAIN
• 16.11. FLYWHEEL
• 16.12. CAMSHAFT
• 16.13. POWER TAKE OFF
• 16.14. INTAKE AND EXHAUST VALVES
• 16.15. TIMING GEAR CASE
• 16.16. TIMING GEARS
• 16.17. OIL SYSTEM
• 16.18. OIL LEVEL GAUGE
• 16.19. OIL PRESSURE SWITCH AND COOLANT SENSOR
• 16.20. INTAKE MANIFOLD
• 16.21. FUEL FILTER
• 16.22. FUEL NOZZLE ASSEMBLY
• 16.23. FUEL SYSTEM
• 16.24. INJECTION PUMP AND ATTACHING PARTS
• 16.25. INJECTION PUMP ASSEMBLY PAGE 1 OF 3
• 16.26. INJECTION PUMP ASSEMBLY PAGE 2 OF 3
• 16.27. INJECTION PUMP ASSEMBLY PAGE 3 OF 3
• 16.28. GLOW PLUG
• 16.29. EXHAUST MANIFOLD
• 16.30. ALTERNATOR ASSEMBLY
• 16.31. ALTERNATOR MOUNTING
• 16.32. STARTER ASSEMBLY
• 16.33. COOLING SYSTEM
• 16.34. WATER PUMP, PULLEY, AND V-BELT
• 17. ENGINE ASSEMBLY – PSI
• 17.1. CYLINDER BLOCK
• 17.2. CYLINDER HEAD
• 17.3. ROCKER COVER
• 17.4. PCV HOSE
• 17.5. PISTON AND CRANKSHAFT
• 17.6. BALANCER
• 17.7. TENSIONER
• 17.8. FLYWHEEL
• 17.9. CAMSHAFT AND VALVE
• 17.10. FRONT COVER AND OIL PAN
• 17.11. DIPSTICK
• 17.12. TRANSMISSION ADAPTER
• 17.13. INTAKE MANIFOLD
• 17.14. INTAKE MANIFOLD GASKET
• 17.15. EXHAUST MANIFOLD
• 17.16. EXHAUST MANIFOLD GASKET
• 17.17. OIL PUMP
• 17.18. FILTER ADAPTER
• 17.19. LOCK OFF WITH FILTER
• 17.20. THROTTLE AND MIXER
• 17.21. MIXER OPEN LOOP
• 17.22. VAPORIZER
• 17.23. ELECTRICAL
• 17.24. ALTERNATOR
• 17.25. STARTER
• 17.26. IGNITION
• 17.27. SPARK PLUG
• 17.28. ECU MOUNT
• 17.29. COOLING
• 17.30. WATER PUMP
• 17.31. WATER OUTLET
• 18. ENGINE ASSEMBLY – XINCHAI
• 18.1. ENGINE BLOCK AND ATTACHING PARTS
• 18.2. CYLINDER HEAD AND GAS EXCHANGE SYSTEM
• 18.3. CYLINDER HEAD COVER
• 18.4. PISTON AND CONNECTING ROD
• 18.5. CRANKSHAFT
• 18.6. FLYWHEEL
• 18.7. FLYWHEEL HOUSING
• 18.8. TIMING GEAR TRAIN
• 18.9. INTAKE AND EXHAUST MANIFOLDS
• 18.10. OIL SUMP
• 18.11. OIL PUMP
• 18.12. OIL FILTER
• 18.13. FUEL SUPPLY SYSTEM
• 18.14. AIR INTAKE
• 18.15. CIRCUIT GROUP
• 18.16. STARTER
• 18.17. GENERATOR
• 18.18. WATER PUMP
• 18.19. THERMOSTAT
• 19. ENGINE ASSEMBLY – YANMAR 92
• 19.1. CYLINDER BLOCK
• 19.2. ENGINE GASKET KIT
• 19.3. CYLINDER HEAD
• 19.4. CRANKSHAFT, PISTONS, AND FLYWHEEL
• 19.5. CAMSHAFT AND DRIVE GEAR
• 19.6. INTAKE AND EXHAUST MANIFOLD
• 19.7. GEAR HOUSING
• 19.8. OIL PAN AND FLYWHEEL HOUSING
• 19.9. OIL SYSTEM
• 19.10. FUEL INJECTION SYSTEM
• 19.11. FUEL INJECTION PUMP
• 19.12. FUEL LINES
• 19.13. GENERATOR
• 19.14. STARTER MOTOR A
• 19.15. STARTER MOTOR B
• 19.16. ALTERNATOR
• 19.17. WATER COOLING SYSTEM
• 20. ENGINE ASSEMBLY – YANMAR 94
• 20.1. CYLINDER BLOCK
• 20.2. CYLINDER HEAD
• 20.3. CRANKSHAFT, PISTONS, AND FLYWHEEL
• 20.4. CAMSHAFT AND DRIVE GEAR
• 20.5. INTAKE MANIFOLD
• 20.6. EXHAUST MANIFOLD
• 20.7. GEAR HOUSING
• 20.8. OIL PAN AND FLYWHEEL HOUSING
• 20.9. OIL SYSTEM
• 20.10. FUEL INJECTION PUMP
• 20.11. FUEL INJECTION VALVE
• 20.12. GOVERNOR
• 20.13. FUEL LINES
• 20.14. STARTER MOTOR
• 20.15. ALTERNATOR
• 20.16. WATER COOLING SYSTEM
• 21. ENGINE ASSEMBLY – YANMAR 98
• 21.1. CYLINDER BLOCK
• 21.2. ENGINE GASKET KIT
• 21.3. CYLINDER HEAD
• 21.4. CRANKSHAFT, PISTONS, AND FLYWHEEL
• 21.5. CAMSHAFT AND DRIVE GEAR
• 21.6. INTAKE AND EXHAUST MANIFOLD
• 21.7. GEAR HOUSING
• 21.8. OIL PAN AND FLYWHEEL HOUSING
• 21.9. OIL SYSTEM
• 21.10. FUEL INJECTION PUMP
• 21.11. FUEL INJECTION SYSTEM
• 21.12. FUEL FILTER AND WATER SEPARATOR
• 21.13. STARTER MOTOR
• 21.14. GENERATOR
• 21.15. WATER COOLING SYSTEM
• 22. FUEL SYSTEM
• 22.1. AIR FILTER SYSTEM
• 22.2. FUEL SYSTEM XINCHAI AND YANMAR 94 ENGINES
• 22.3. FUEL SYSTEM YANMAR 92 AND 98 ENGINES
• 22.4. FUEL SYSTEM PSI ENGINES
• 22.5. FUEL SYSTEM MITSUBISHI S4S-455 ENGINES
• 22.6. FUEL SYSTEM NISSAN GASOLINE AND DUAL-FUEL ENGINES – UT20/25P
• 22.7. FUEL SYSTEM NISSAN/GCT ENGINES – LPG ENGINES, K25 GASOLINE/DUAL FUEL ENGINES – UT30/35P
• 22.8. THROTTLE PEDAL PSI ENGINES AND MITSUBISHI S4S-455 FOR UT30/35P
• 22.9. THROTTLE PEDAL ALL ENGINES EXCEPT PSI AND MITSUBISHI S4S-455 FOR UT30/35P
• 22.10. FUEL CONVERSION SYSTEM NISSAN ENGINES
• 23. ELECTRICAL SYSTEM
• 23.1. BATTERY
• 23.2. ELECTRICAL SYSTEM YANMAR 94 ENGINES – PAGE 1 OF 3
• 23.3. ELECTRICAL SYSTEM YANMAR 94 ENGINES – PAGE 2 OF 3
• 23.4. ELECTRICAL SYSTEM YANMAR 94 ENGINES – PAGE 3 OF 3
• 23.5. ELECTRICAL SYSTEM YANMAR 92 AND 98 ENGINES – PAGE 1 OF 2
• 23.6. ELECTRICAL SYSTEM YANMAR 92 AND 98 ENGINES – PAGE 2 OF 2
• 23.7. ELECTRICAL SYSTEM PSI ENGINES – PAGE 1 OF 3
• 23.8. ELECTRICAL SYSTEM PSI ENGINES – PAGE 2 OF 3
• 23.9. ELECTRICAL SYSTEM PSI ENGINES – PAGE 3 OF 3
• 23.10. ELECTRICAL SYSTEM XINCHAI – UT20/25P AND MITSUBISHI S4S-455 – UT30/35P ENGINES – PAGE 1 OF 3
• 23.11. ELECTRICAL SYSTEM XINCHAI – UT20/25P AND MITSUBISHI S4S-455 – UT30/35P ENGINES – PAGE 2 OF 3
• 23.12. ELECTRICAL SYSTEM XINCHAI – UT20/25P AND MITSUBISHI S4S-455 – UT30/35P ENGINES – PAGE 3 OF 3
• 23.13. ELECTRICAL SYSTEM MITSUBISHI S4S-455 ENGINES – PAGE 1 OF 3
• 23.14. ELECTRICAL SYSTEM MITSUBISHI S4S-455 ENGINES – PAGE 2 OF 3
• 23.15. ELECTRICAL SYSTEM MITSUBISHI S4S-455 ENGINES – PAGE 3 OF 3
• 23.16. ELECTRICAL SYSTEM NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES – PAGE 1 OF 3
• 23.17. ELECTRICAL SYSTEM NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES – PAGE 2 OF 3
• 23.18. ELECTRICAL SYSTEM NISSAN/GCT K21 GASOLINE AND NISSAN/GCT K25 DUAL FUEL ENGINES – PAGE 3 OF 3
• 23.19. ELECTRICAL SYSTEM NISSAN/GCT ENGINES EXCEPT DUAL FUEL – PAGE 1 OF 3
• 23.20. ELECTRICAL SYSTEM NISSAN/GCT ENGINES EXCEPT DUAL FUEL – PAGE 2 OF 3
• 23.21. ELECTRICAL SYSTEM NISSAN/GCT ENGINES EXCEPT DUAL FUEL – PAGE 3 OF 3
• 23.22. RELAYS AND FUSES VERSION A
• 23.23. RELAYS AND FUSES VERSION B
• 24. TRANSMISSION
• 24.1. TRANSMISSION MOUNTING TOR-CON TYPE – VERSION A
• 24.2. TRANSMISSION MOUNTING TOR-CON TYPE – VERSION B
• 24.3. TRANSMISSION ASSEMBLY TOR-CON TYPE – VERSION A
• 24.4. TRANSMISSION ASSEMBLY TOR-CON TYPE – VERSION B
• 24.5. HYDRAULIC CLUTCH
• 24.6. TRANSMISSION AND DIFFERENTIAL
• 25. Drive Axle
• 25.1. DRIVE WHEEL AND TIRE SINGLE – 7.00 X 12-12
• 25.2. DRIVE WHEEL AND TIRE SINGLE – 28 X 9-15-14
• 25.3. DRIVE WHEEL AND TIRE DOUBLE – 7.00 x 12-12
• 25.4. DRIVE WHEEL AND TIRE DOUBLE – 28 X 9-15-14
• 25.5. DRIVE AXLE ASSEMBLY H2.0/2.5UT
• 25.6. DRIVE AXLE ASSEMBLY H3.0/3.5UT
• 25.7. WHEEL BRAKE ASSEMBLY H2.0/2.5UT
• 25.8. WHEEL BRAKE ASSEMBLY H3.0/3.5UT
• 26. STEERING SYSTEM
• 26.1. STEER COLUMN ASSEMBLY AND ATTACHING PARTS
• 26.2. STEER WHEEL AND TIRE
• 26.3. STEER AXLE MOUNTING H2.0/2.5UT
• 26.4. STEER AXLE MOUNTING H3.0/3.5UT
• 26.5. STEER CYLINDER ASSEMBLY
• 27. BRAKE SYSTEM
• 27.1. BRAKE AND INCH CONTROL
• 27.2. BRAKE AND INCH CONTROL TOR-CON TYPE
• 27.3. PARK BRAKE CONTROL
• 27.4. MASTER BRAKE PUMP
• 28. HYDRAULIC SYSTEM
• 28.1. HYDRAULIC TANK
• 28.2. HYDRAULIC SYSTEM SUPPLY AND RETURN
• 28.3. HYDRAULIC SYSTEM TILT SYSTEM
• 28.4. HYDRAULIC SYSTEM STEER SYSTEM
• 28.5. HYDRAULIC LEVERS TWO FUNCTION
• 28.6. HYDRAULIC LEVERS THREE FUNCTION
• 28.7. HYDRAULIC LEVERS FOUR FUNCTION
• 28.8. TOR-CON OIL COOLING SYSTEM
• 29. Mast-Two Stage Limited Free-Lift
• 29.1. MAST ASSEMBLY
• 29.2. MAST HYDRAULIC SYSTEM TWO FUNCTION
• 29.3. MAST HYDRAULIC SYSTEM THREE FUNCTION
• 29.4. MAST HYDRAULIC SYSTEM FOUR FUNCTION
• 29.5. LIFT CYLINDER AND CHAIN TWO STAGE LIMITED FREE-LIFT
• 29.6. TILT CYLINDER MAST – TWO STAGE LIMITED FREE-LIFT
• 30. Mast-Two Stage Full Free-Lift
• 30.1. MAST ASSEMBLY
• 30.2. MAST HYDRAULIC SYSTEM TWO FUNCTION
• 30.3. MAST HYDRAULIC SYSTEM THREE FUNCTION
• 30.4. MAST HYDRAULIC SYSTEM FOUR FUNCTION
• 30.5. LIFT CYLINDER AND CHAIN FRONT – TWO STAGE FULL FREE-LIFT
• 30.6. LIFT CYLINDER REAR – TWO STAGE FULL FREE LIFT
• 30.7. TILT CYLINDER MAST – TWO STAGE FULL FREE-LIFT
• 31. Mast-Three Stage Full Free-Lift
• 31.1. MAST ASSEMBLY
• 31.2. MAST HYDRAULIC SYSTEM TWO FUNCTION
• 31.3. MAST HYDRAULIC SYSTEM THREE FUNCTION
• 31.4. MAST HYDRAULIC SYSTEM FOUR FUNCTION
• 31.5. LIFT CYLINDER AND CHAIN FRONT – THREE STAGE FULL FREE-LIFT
• 31.6. LIFT CYLINDER AND CHAIN REAR – THREE STAGE FULL FREE-LIFT
• 31.7. TILT CYLINDER MAST – THREE STAGE FULL FREE-LIFT
• 32. Attachments
• 32.1. LOAD BACKREST AND CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 32.2. LOAD BACKREST AND CARRIAGE TWO STAGE FULL FREE-LIFT
• 32.3. LOAD BACKREST AND CARRIAGE THREE STAGE FULL FREE-LIFT – H2.0/2.5UT
• 32.4. LOAD BACKREST AND CARRIAGE THREE STAGE FULL FREE-LIFT – H3.0/3.5UT
• 33. NUMERICAL INDEX