Hyster H25-40XM, H40XMS (D001) Challenger Parts Manual

Description

• Model List:
  • H25-40XM, H40XMS (D001) Challenger

• 1. FRAME AND FLOORPLATES
• 2. OVERHEAD GUARD
• 3. ENGINE COVER
• 4. SUSPENSION SEAT
• 5. NON-SUSPENSION SEAT
• 6. FULL SUSPENSION SEAT SHEET 1 OF 2
• 7. FULL SUSPENSION SEAT SHEET 2 OF 2
• 8. COUNTERWEIGHT
• 9. NOISE REDUCTION FRAME
• 10. NOISE REDUCTION ENGINE COVER
• 11. LOAD BACKREST EXTENSION
• 12. ENGINE ASSEMBLY
• 12.1. CYLINDER HEAD AND COVER GASOLINE AND LPG
• 12.2. CYLINDER BLOCK GASOLINE AND LPG
• 12.3. OIL PAN AND TIMING GEAR COVER GASOLINE AND LPG
• 12.4. CRANKSHAFT AND PISTON GASOLINE AND LPG
• 12.5. CAMSHAFT AND VALVES GASOLINE AND LPG
• 12.6. MANIFOLD INTAKE AND EXHAUST – GASOLINE AND LPG
• 12.7. ELECTRICAL SYSTEM ENGINE – GASOLINE AND LPG
• 12.8. OIL PUMP AND FILTER GASOLINE AND LPG
• 12.9. COOLING GASOLINE AND LPG
• 12.10. RADIATOR AND HOSES GASOLINE AND LPG
• 12.11. ENGINE MOUNT GASOLINE AND LPG ( S/N D001H03001)
• 12.12. ENGINE MOUNT GASOLINE AND LPG (S/N D001H03002 )
• 12.13. CYLINDER HEAD DIESEL
• 12.14. CYLINDER BLOCK DIESEL
• 12.15. OIL PAN AND TIMING GEAR COVER DIESEL
• 12.16. CRANKSHAFT AND PISTON DIESEL
• 12.17. CAMSHAFT AND VALVES DIESEL
• 12.18. INTAKE AND EXHAUST MANIFOLD DIESEL
• 12.19. ELECTRICAL SYSTEM DIESEL ENGINE
• 12.20. OIL PUMP AND FILTER DIESEL
• 12.21. COOLING DIESEL
• 12.22. RADIATOR AND HOSES DIESEL
• 12.23. ENGINE MOUNT DIESEL
• 12.24. EXHAUST STANDARD – GASOLINE AND LPG
• 12.25. EXHAUST STANDARD – DIESEL
• 12.26. EXHAUST TYPE GS AND LPS
• 12.27. EXHAUST TYPE DS
• 12.28. EXHAUST OVERHEAD – GASOLINE AND LPG
• 12.29. EXHAUST OVERHEAD – DIESEL
• 13. FUEL SYSTEM
• 13.1. THROTTLE
• 13.2. MONOTROL PEDAL
• 13.3. THROTTLE LINKAGE GASOLINE
• 13.4. THROTTLE LINKAGE LPG
• 13.5. THROTTLE LINKAGE DIESEL
• 13.6. CARBURETOR GASOLINE
• 13.7. CARBURETOR LPG
• 13.8. GOVERNOR GASOLINE AND LPG
• 13.9. AIR INTAKE AND FILTER GASOLINE AND LPG
• 13.10. AIR INTAKE AND FILTER DIESEL ( 11/1996)
• 13.11. AIR INTAKE AND FILTER DIESEL (11/1996 )
• 13.12. TANK MOUNTING LPG
• 13.13. FUEL SYSTEM GASOLINE AND LPG
• 13.14. FUEL SUPPLY SYSTEM LPG
• 13.15. FILTER AND LOCK-OFF VALVE LPG
• 13.16. CONVERTER LPG – IDENTIFY BY VENDOR MODEL CODE J
• 13.17. CONVERTER LPG – IDENTIFY BY VENDOR MODEL CODE K ( S/N D001H04636)
• 13.18. CONVERTER LPG – IDENTIFY BY VENDOR MODEL CODE K (S/N D001H04637 )
• 13.19. FUEL SYSTEM DIESEL
• 13.20. NOZZLE HOLDER DIESEL
• 13.21. FUEL FILTER DIESEL
• 13.22. INJECTION PUMP DIESEL
• 13.23. FUEL TANK AND LINES GASOLINE
• 13.24. FUEL TANK AND LINES DIESEL
• 14. ELECTRICAL SYSTEM
• 14.1. ELECTRICAL SYSTEM GASOLINE AND LPG
• 14.2. ELECTRICAL SYSTEM TYPE GS AND LPS
• 14.3. ELECTRICAL SYSTEM DIESEL
• 14.4. ELECTRICAL SYSTEM TYPE DS
• 14.5. TAIL LIGHTS EARLY PRODUCTION
• 14.6. TAIL LIGHTS LATE PRODUCTION
• 14.7. BATTERY
• 14.8. INSTRUMENT CLUSTER
• 14.9. SHIFT LEVER
• 14.10. ELECTRICAL COWL
• 14.11. WIRE HARNESS COWL ( S/N D001H02209)
• 14.12. WIRE HARNESS COWL (S/N D001H02210 )
• 14.13. WIRE HARNESS CLUSTER PANEL
• 14.14. WIRE HARNESS CLUSTER POWER
• 14.15. WIRE HARNESS FORWARD/REVERSE
• 14.16. WIRE HARNESS MONOTROL PEDAL
• 14.17. WIRE HARNESS SEAT SWITCH
• 14.18. WIRE HARNESS ENGINE – GASOLINE AND LPG
• 14.19. WIRE HARNESS ENGINE – TYPE GS AND LPS
• 14.20. WIRE HARNESS CHASSIS – DIESEL
• 14.21. WIRE HARNESS ENGINE – TYPE DS
• 14.22. WIRE HARNESS TAIL LIGHT
• 14.23. DISTRIBUTOR GASOLINE AND LPG
• 14.24. STARTER GASOLINE AND LPG ( 4/1999)
• 14.25. STARTER GASOLINE AND LPG (4/1999 )
• 14.26. STARTER DIESEL
• 14.27. ALTERNATOR GASOLINE, LPG AND DIESEL – STANDARD
• 14.28. ALTERNATOR TYPE GS, LPS, AND DS
• 15. TRANSMISSION
• 15.1. TRANSMISSION HOUSING
• 15.2. TRANSMISSION HOUSING
• 15.3. TRANSMISSION HOUSING
• 15.4. TRANSMISSION GEARS
• 15.5. TRANSMISSION GEARS
• 15.6. TRANSMISSION GEARS
• 15.7. HYDRAULIC CLUTCH
• 15.8. HYDRAULIC CLUTCH
• 15.9. HYDRAULIC CLUTCH
• 15.10. HYDRAULIC CLUTCH
• 15.11. HYDRAULIC CLUTCH
• 15.12. SOLENOID VALVE
• 15.13. CONTROL VALVE
• 15.14. CONTROL VALVE
• 15.15. CONTROL VALVE
• 15.16. CONTROL VALVE
• 15.17. FLYWHEEL AND TORQUE CONVERTER
• 15.18. FLYWHEEL AND TORQUE CONVERTER
• 15.19. FLYWHEEL AND TORQUE CONVERTER
• 15.20. GEAR PUMP
• 15.21. GEAR PUMP
• 15.22. DIFFERENTIAL
• 15.23. DRIVE AXLE
• 15.24. TRANSMISSION HYDRAULIC LINES
• 15.25. TRANSMISSION HYDRAULIC LINES
• 15.26. TRANSMISSION HYDRAULIC LINES
• 15.27. END PLATE
• 16. STEERING SYSTEM
• 16.1. STEERING COLUMN
• 16.2. STEERING CONTROL VALVE
• 16.3. STEERING AXLE
• 16.4. STEERING CYLINDER
• 16.5. STEERING CYLINDER
• 17. BRAKE SYSTEM
• 17.1. BRAKE LINKAGE
• 17.2. BRAKE LINKAGE
• 17.3. BRAKE LINES
• 17.4. BRAKE ASSEMBLY
• 17.5. BRAKE ASSEMBLY
• 17.6. PARK BRAKE LEVER
• 17.7. MASTER CYLINDER
• 18. HYDRAULIC SYSTEM
• 18.1. HYDRAULICS
• 18.2. HYDRAULICS
• 18.3. HYDRAULIC PUMP GASOLINE AND LPG ( S/N D001H03304)
• 18.4. HYDRAULIC PUMP DIESEL ( S/N D001H03304)
• 18.5. HYDRAULIC PUMP GASOLINE AND LPG (S/N D001H03305 )
• 18.6. PUMP DRIVE GASOLINE AND LPG
• 18.7. PUMP DRIVE DIESEL
• 18.8. CONTROL VALVE ATTACHING PARTS THREE FUNCTION ( S/N D001H03395)
• 18.9. CONTROL VALVE ATTACHING PARTS THREE FUNCTION (S/N D001H03396 )
• 18.10. CONTROL VALVE THREE FUNCTION – SINGLE RELIEF ( S/N D001H03395)
• 18.11. CONTROL VALVE THREE FUNCTION – SINGLE RELIEF (S/N D001H03396 )
• 18.12. CONTROL VALVE THREE FUNCTION – DUAL RELIEF ( S/N D001H03395)
• 18.13. CONTROL VALVE THREE FUNCTION – DUAL RELIEF (S/N D001H03396 )
• 18.14. CONTROL VALVE ATTACHING PARTS FOUR FUNCTION ( S/N D001H03395)
• 18.15. CONTROL VALVE ATTACHING PARTS FOUR FUNCTION (S/N D001H03396 )
• 18.16. CONTROL VALVE FOUR FUNCTION – SINGLE RELIEF ( S/N D001H03395)
• 18.17. CONTROL VALVE FOUR FUNCTION – SINGLE RELIEF (S/N D001H03396 )
• 18.18. CONTROL VALVE FOUR FUNCTION – DUAL RELIEF ( S/N D001H03395)
• 18.19. CONTROL VALVE FOUR FUNCTION – DUAL RELIEF (S/N D001H03396 )
• 18.20. MAST INSTALLATION
• 18.21. TILT CYLINDER
• 19. Mast-Two Stage Limited Free-Lift
• 19.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 19.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 19.3. LIFT TWO STAGE LIMITED FREE-LIFT ( S/N A550L01566)
• 19.4. LIFT TWO STAGE LIMITED FREE-LIFT (S/N A550L01567 )
• 19.5. LIFT CYLINDER LEFT HAND – TWO STAGE LIMITED FREE-LIFT
• 19.6. LIFT CYLINDER RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
• 19.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 19.8. HEADER HOSE THREE FUNCTION – TWO STAGE LIMITED FREE-LIFT
• 19.9. HEADER HOSE FOUR FUNCTION – TWO STAGE LIMITED FREE-LIFT
• 20. Mast-Two Stage Full Free-Lift
• 20.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 20.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 20.3. MAIN LIFT TWO STAGE FULL FREE-LIFT ( S/N A558L01559)
• 20.4. MAIN LIFT TWO STAGE FULL FREE-LIFT (S/N A558L01560 )
• 20.5. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 20.6. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT ( S/N A558L03214)
• 20.7. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N A558L03215 )
• 20.8. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT ( S/N A558L03214)
• 20.9. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT (S/N A558L03215 )
• 20.10. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 20.11. CARRIAGE TWO STAGE FULL FREE-LIFT
• 20.12. HEADER HOSE THREE FUNCTION – TWO STAGE FULL FREE-LIFT
• 20.13. HEADER HOSE FOUR FUNCTION – TWO STAGE FULL FREE-LIFT
• 21. Mast-Three Stage Full Free-Lift
• 21.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 21.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 21.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 21.4. MAIN LIFT THREE STAGE FULL FREE-LIFT ( S/N A554L18550)
• 21.5. MAIN LIFT THREE STAGE FULL FREE-LIFT (S/N A554L01856 )
• 21.6. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 21.7. MAIN LIFT CYLINDER LEFT HAND – THREE STAGE FULL FREE-LIFT
• 21.8. MAIN LIFT CYLINDER RIGHT HAND – THREE STAGE FULL FREE-LIFT
• 21.9. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 21.10. CARRIAGE THREE STAGE FULL FREE-LIFT
• 21.11. HEADER HOSE THREE FUNCTION – THREE STAGE FULL FREE-LIFT
• 21.12. HEADER HOSE FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
• 22. OPTIONS
• 22.1. SIDE-SHIFT CARRIAGE
• 22.2. SIDE-SHIFT CYLINDER
• 22.3. LIFTING EYE
• 22.4. DRIVE TIRE AND WHEEL DISC WHEEL
• 22.5. DRIVE TIRE AND WHEEL SPLIT WHEELS
• 22.6. STEER TIRE AND WHEEL DISC WHEEL
• 22.7. STEER TIRE AND WHEEL SPLIT WHEELS
• 22.8. DRIVE LIGHTS AND REAR LIGHTS
• 22.9. STROBE LIGHT
• 22.10. FIRE EXTINGUISHER
• 22.11. BACK-UP ALARM
• 22.12. AUXILIARY FUNCTION TUBE TWO STAGE LIMITED FREE-LIFT
• 22.13. AUXILIARY FUNCTION TUBE TWO AND THREE STAGE FULL FREE-LIFT
• 23. NUMERICAL INDEX