Hyster H300HD2, H330HD2, H360HD2, H360HD2-EC (H019) Parts Manual

Description

• Model List:
  • H300HD2, H330HD2, H360HD2, H360HD2-EC (H019)

• 1. LOAD BACKREST
• 2. COUNTERWEIGHT WITH LIFTING EYES
• 3. COUNTERWEIGHT WITHOUT LIFTING EYES
• 4. HOODS AND COVERS
• 5. FLOORPLATES
• 6. CAB OPEN – PAGE 1 OF 2
• 7. CAB OPEN – PAGE 2 OF 2
• 8. CAB CLOSED – PAGE 1 OF 2
• 9. CAB CLOSED – PAGE 2 OF 2
• 10. CAB ATTACHING PARTS OPEN AND CLOSED
• 11. FLOOR MATS OPEN AND CLOSED CAB
• 12. CAB SUNSHADE – TOP CLOSED CAB WITH AIRCO – OPTIONAL FOR CLOSED CAB WITHOUT AIRCO
• 13. CAB SUNSHADE – REAR CLOSED CAB WITH AIRCO – OPTIONAL FOR CLOSED CAB WITHOUT AIRCO
• 14. CAB DOOR RIGHT HAND – CLOSED CAB
• 15. CAB DOOR LEFT HAND – CLOSED CAB
• 16. CAB WINDOWS INSTALLATION CLOSED CAB
• 17. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND
• 18. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 19. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 20. CAB RECIRCULATING FAN CLOSED CAB
• 21. DASH ASSEMBLY CLOSED CAB
• 22. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 23. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 24. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO
• 25. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO
• 26. HEATER HOSES
• 27. AIR CONDITIONER FILTER AND COVER ASSEMBLY CLOSED CAB
• 28. AIR CONDITIONER SYSTEM CLOSED CAB WITH AIRCO
• 29. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO
• 30. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO
• 31. AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS
• 32. COMPRESSOR ASSEMBLY
• 33. CONDENSER CLOSED CAB WITH AIRCO
• 34. AIR DUCT LOUVER, CLIMATE CONTROL CAB
• 35. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB
• 36. AIR CONDITIONER CLIMATE CONTROL CAB
• 37. CAB AND TILT CYLINDER MOUNTING
• 38. TILT PLATFORM ASSEMBLY
• 39. CAB TILT CYLINDER
• 40. CAB TILT PUMP ASSEMBLY
• 41. CAB TILT PUMP ELECTRIC
• 42. HAND PUMP
• 43. ARMREST ASSEMBLY
• 44. PIVOT ARM ASSEMBLY
• 45. LABELS MAIN
• 46. LABELS HYDRAULIC CONTROLS
• 47. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER ( 3/2010)
• 48. SEAT ASSEMBLY SUSPENSION – WITH FABRIC COVER (3/2010 )
• 49. SEAT ASSEMBLY SUSPENSION – WITH VINYL COVER
• 50. SEAT ASSEMBLY MECHANICAL AND AIR SUSPENSION
• 51. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 52. SEAT ASSEMBLY AIR SUSPENSION
• 53. SEAT ASSEMBLY MECHANICAL SUSPENSION
• 54. SEAT ASSEMBLY DELUXE SUSPENSION
• 55. SUSPENSION KIT ASSEMBLY
• 56. SEAT ASSEMBLY DELUXE HEATED
• 57. AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 58. CONDENSER SYSTEM TWO-FAN SYSTEM – MCC
• 59. RADIO CONSOLE AND ATTACHING PARTS CLOSED CAB ONLY
• 60. ENGINE ASSEMBLY
• 60.1. COOLING
• 60.2. RADIATOR ASSEMBLY
• 60.3. RADIATOR ASSEMBLY OPTIONAL CONFIGURATION
• 60.4. EXHAUST SYSTEM
• 60.5. ENGINE BLOCK HEATER
• 60.6. ENGINE MOUNT
• 60.7. AIR COMPRESSOR
• 60.8. AIR COMPRESSOR MOUNTING
• 60.9. AIR COMPRESSOR COOLANT PLUMBING
• 60.10. AIR HEATER STARTING AID
• 60.11. AIR INTAKE CONNECTION
• 60.12. AIR INTAKE MANIFOLD
• 60.13. AIR TRANSFER CONNECTION
• 60.14. ALTERNATOR SUPPORT AND WATER INLET
• 60.15. BELT TENSIONER
• 60.16. CABIN HEATER PLUMBING
• 60.17. CAMSHAFT
• 60.18. CONNECTING RODS AND PISTONS
• 60.19. COOLANT HEATER STARTING AID
• 60.20. CRANKCASE BREATHER
• 60.21. CRANKSHAFT AND BEARINGS
• 60.22. CYLINDER BLOCK
• 60.23. CYLINDER HEAD
• 60.24. ENGINE COOLANT VENT
• 60.25. ENGINE OIL COOLER
• 60.26. EXHAUST MANIFOLD
• 60.27. FAN DRIVE AND MOUNTING
• 60.28. FLYWHEEL AND MOUNTING DRY BRAKES
• 60.29. FLYWHEEL AND MOUNTING WET BRAKES
• 60.30. FLYWHEEL HOUSING
• 60.31. FRONT GEAR COVER
• 60.32. LIFTING BRACKETS AND MOUNTING
• 60.33. LUBRICATING OIL PUMP
• 60.34. OIL FILTER
• 60.35. OIL LEVEL GAUGE
• 60.36. OIL PAN
• 60.37. REAR GEAR HOUSING
• 60.38. ROCKER LEVERS
• 60.39. THERMOSTAT
• 60.40. TORQUE CONVERTER COOLER PLUGS
• 60.41. TURBOCHARGER
• 60.42. TURBOCHARGER PLUMBING
• 60.43. VALVE COVER
• 60.44. VALVE TAPPETS
• 60.45. VIBRATION DAMPER
• 60.46. WATER OUTLET CONNECTION
• 60.47. WATER PUMP
• 60.48. WATER PUMP DRIVE
• 61. FUEL SYSTEM
• 61.1. AIR INTAKE SYSTEM
• 61.2. AIR CLEANER ASSEMBLY
• 61.3. FUEL SYSTEM
• 61.4. FUEL FILTER
• 61.5. FUEL FILTER PLUMBING
• 61.6. WATER SEPARATOR FUEL FILTER
• 61.7. FUEL INLET FITTING
• 61.8. FUEL RAIL SYSTEM
• 61.9. FUEL INJECTION PUMP
• 61.10. FUEL INJECTOR PLUMBING
• 61.11. FUEL INJECTORS
• 61.12. THROTTLE PEDAL LINKAGE
• 61.13. MONOTROL PEDAL ASSEMBLY
• 61.14. THROTTLE AND INCHING SENSORS
• 62. ELECTRICAL SYSTEM
• 62.1. ELECTRICAL SYSTEM
• 62.2. BATTERY CABLES WITH AND WITHOUT DISCONNECT SWITCH
• 62.3. LOCKOUT LEVER
• 62.4. ELECTRIC HORN
• 62.5. INDICATOR DISPLAY AND CONTROLS
• 62.6. CONTROL PANEL ASSEMBLY HEATER
• 62.7. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER
• 62.8. LIGHT SWITCHES
• 62.9. LIGHT BAR AND MOUNT TWISTLOCK MODULE – CONTAINER HANDLER
• 62.10. TRANSMISSION CONTROL
• 62.11. ENGINE CONTROL MODULE
• 62.12. ETR MODULE WIRING
• 62.13. ALTERNATOR AND MOUNTING
• 62.14. STARTER MOTOR
• 62.15. WIRE HARNESS ARMREST
• 62.16. WIRE HARNESS BACK-UP ALARM
• 62.17. WIRE HARNESS CAB LIGHTS
• 62.18. WIRE HARNESS CLOSED CAB
• 62.19. WIRE HARNESS OPEN CAB
• 62.20. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 62.21. WIRE HARNESS SIDE AND INDICATOR LIGHTS
• 62.22. WIRE HARNESS STEER COLUMN
• 62.23. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 62.24. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 62.25. WIRE HARNESS CAB TILT
• 62.26. WIRE HARNESS CAB UNDERFLOOR
• 62.27. RELAYS AND FUSES
• 62.28. WIRE HARNESS CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 1 OF 5
• 62.29. WIRE HARNESS CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 2 OF 5
• 62.30. WIRE HARNESS CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 3 OF 5
• 62.31. WIRE HARNESS CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 4 OF 5
• 62.32. WIRE HARNESS CAB SIDE CONSOLE, STANDARD TRANSMISSION – PAGE 5 OF 5
• 62.33. WIRE HARNESS CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 1 OF 5
• 62.34. WIRE HARNESS CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 2 OF 5
• 62.35. WIRE HARNESS CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 3 OF 5
• 62.36. WIRE HARNESS CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 4 OF 5
• 62.37. WIRE HARNESS CAB SIDE CONSOLE, HEAVY DUTY TRANSMISSION – PAGE 5 OF 5
• 62.38. WIRE HARNESS TWO STAGE LIMITED FREE-LIFT
• 62.39. WIRE HARNESS BRAKE TEMPERATURE
• 62.40. TAIL LIGHT ASSEMBLY
• 62.41. REAR WORK LIGHTS
• 62.42. FRONT FENDER LIGHTS
• 62.43. LIGHTS DIRECTIONAL AND MARKER
• 62.44. STROBE LIGHT WITHOUT CONDENSER
• 62.45. STROBE LIGHT WITH CONDENSER
• 62.46. WIRE HARNESS MAST WORK LIGHT
• 62.47. WIRE HARNESS FRONT LIGHTS
• 62.48. WIRE HARNESS CAB REAR LIGHTS
• 62.49. WIRE HARNESS TAIL LIGHTS
• 62.50. WIRE HARNESS MAST LIGHT EXTENSION – 5310MM LIFT HEIGHT AND HIGHER
• 62.51. WIRE HARNESS FRONT END
• 62.52. WIRE HARNESS (CHASSIS) STANDARD TRANSMISSION – PAGE 1 OF 3
• 62.53. WIRE HARNESS (CHASSIS) STANDARD TRANSMISSION – PAGE 2 OF 3
• 62.54. WIRE HARNESS (CHASSIS) STANDARD TRANSMISSION – PAGE 3 OF 3
• 62.55. WIRE HARNESS (CHASSIS) HEAVY DUTY TRANSMISSION – PAGE 1 OF 3
• 62.56. WIRE HARNESS (CHASSIS) HEAVY DUTY TRANSMISSION – PAGE 2 OF 3
• 62.57. WIRE HARNESS (CHASSIS) HEAVY DUTY TRANSMISSION – PAGE 3 OF 3
• 62.58. MAST WORKLIGHTS
• 62.59. LIGHTS WORK – HALOGEN
• 62.60. LIGHTS WORK – HID
• 62.61. WIRE HARNESS TWIST MODULE
• 62.62. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 63. TRANSMISSION – STANDARD
• 63.1. TORQUE CONVERTER HOUSING AND ATTACHING PARTS
• 63.2. TORQUE CONVERTER ASSEMBLY
• 63.3. TRANSMISSION MOUNTING AND HOSES
• 63.4. TRANSMISSION CASE
• 63.5. TRANSMISSION CONTROL VALVE
• 63.6. TURBINE SHAFT AND STATOR SUPPORT
• 63.7. AUXILIARY PUMP DRIVE
• 63.8. CHARGE PUMP AND FILTER ASSEMBLY
• 63.9. GEAR CLUTCH INSTALLATION
• 63.10. REVERSE IDLER SHAFT
• 63.11. FORWARD CLUTCH
• 63.12. REVERSE AND SECOND CLUTCH
• 63.13. LOW CLUTCH
• 63.14. THIRD CLUTCH
• 63.15. DRIVE GEAR
• 63.16. DRIVE PLATE
• 63.17. OUTPUT SHAFT
• 63.18. OUTPUT FLANGE
• 63.19. UNIVERSAL SHAFT
• 64. TRANSMISSION – HEAVY DUTY
• 64.1. TRANSMISSION MOUNTING AND HOSES
• 64.2. CONVERTER
• 64.3. DRIVE TRAIN
• 64.4. PRESSURE OIL PUMP
• 64.5. POWER TAKE-OFF
• 64.6. ENGINE CONNECTION
• 64.7. TRANSMISSION HOUSING PAGE 1 OF 2
• 64.8. TRANSMISSION HOUSING PAGE 2 OF 2
• 64.9. PRESSURE FILTER
• 64.10. INDUCTIVE TRANSMITTER
• 64.11. OIL DIPSTICK
• 64.12. FIRST SPEED CLUTCH ASSEMBLY
• 64.13. SECOND SPEED CLUTCH ASSEMBLY
• 64.14. THIRD SPEED CLUTCH ASSEMBLY
• 64.15. FORWARD CLUTCH ASSEMBLY
• 64.16. REVERSE CLUTCH ASSEMBLY
• 64.17. OUTPUT FLANGE
• 64.18. UNIVERSAL SHAFT
• 64.19. CONTROL VALVE PAGE 1 OF 4
• 64.20. CONTROL VALVE PAGE 2 OF 4
• 64.21. CONTROL VALVE PAGE 3 OF 4
• 64.22. CONTROL VALVE PAGE 4 OF 4
• 64.23. PRESSURE REGULATOR
• 65. Drive Axle
• 65.1. AXLE HOUSING AND ATTACHING PARTS
• 65.2. DIFFERENTIAL AND CARRIER DRY BRAKE
• 65.3. DIFFERENTIAL AND CARRIER WET BRAKE
• 65.4. HUB AND SHAFT ASSEMBLY WET BRAKE
• 65.5. HUB AND SHAFT ASSEMBLY DRY BRAKE
• 65.6. PARK BRAKE WET BRAKE
• 65.7. DRIVE TIRES AND WHEELS TRELLEBORG – SOLID TIRE
• 65.8. DRIVE TIRES AND WHEELS BRIDGESTONE
• 65.9. DRIVE TIRES AND WHEELS MICHELIN
• 65.10. DRIVE TIRES AND WHEELS TRELLEBORG
• 65.11. DRIVE TIRES AND WHEELS TRELLEBORG TR900
• 66. STEERING SYSTEM
• 66.1. STEER AXLE
• 66.2. STEER CYLINDER
• 66.3. STEER TIRES AND WHEELS BRIDGESTONE
• 66.4. STEER TIRES AND WHEELS MICHELIN
• 66.5. STEER TIRES AND WHEELS TRELLEBORG
• 66.6. STEER TIRES AND WHEELS TRELLEBORG TR900
• 66.7. STEER TIRES AND WHEELS TRELLEBORG – SOLID TIRE
• 66.8. STEERING HOSES AND ATTACHING PARTS
• 66.9. STEER COLUMN ASSEMBLY
• 66.10. STEERING COLUMN
• 66.11. STEERING CONTROL UNIT ASSEMBLY
• 67. BRAKE SYSTEM
• 67.1. BRAKE PEDAL AND LINKAGE
• 67.2. BRAKE PEDAL ASSEMBLY
• 67.3. BRAKE SYSTEM WET BRAKE
• 67.4. BRAKE VALVE AND ATTACHING PARTS WET BRAKE
• 67.5. BRAKE ASSEMBLY WET BRAKE
• 67.6. BRAKE SYSTEM DRY BRAKE
• 67.7. BRAKE VALVE AND ATTACHING PARTS DRY BRAKE
• 67.8. BRAKE ASSEMBLY DRY BRAKE
• 67.9. AIR DRYER SYSTEM DRY BRAKE
• 67.10. AIR DRYER ASSEMBLY
• 68. HYDRAULIC SYSTEM
• 68.1. HYDRAULIC TANK AND ATTACHING PARTS
• 68.2. HYDRAULIC PUMP AND ATTACHING PARTS 90CC, DRY BRAKE
• 68.3. HYDRAULIC PUMP AND ATTACHING PARTS 120CC, DRY BRAKE
• 68.4. HYDRAULIC PUMP AND ATTACHING PARTS 120CC, HEAVY DUTY TRANSMISSION
• 68.5. HYDRAULIC CONTROLS JOYSTICK – FORK LIFT TRUCK
• 68.6. JOYSTICK ASSEMBLY FORK LIFT TRUCK
• 68.7. HYDRAULIC CONTROLS JOYSTICK – CONTAINER HANDLER
• 68.8. JOYSTICK ASSEMBLY CONTAINER HANDLER
• 68.9. HYDRAULIC LEVERS TWO-LEVER CONTROL PANEL
• 68.10. HYDRAULIC LEVERS THREE-LEVER CONTROL PANEL
• 68.11. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITH CLAMPING
• 68.12. HYDRAULIC LEVERS FOUR-LEVER CONTROL PANEL – WITHOUT CLAMPING
• 68.13. TILT CYLINDER ATTACHING PARTS
• 68.14. TILT CYLINDER ATTACHING PARTS
• 68.15. TILT CYLINDER ASSEMBLY
• 68.16. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS WET BRAKE, FOUR FUNCTION – PAGE 1 OF 2
• 68.17. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS WET BRAKE, FOUR FUNCTION – PAGE 2 OF 2
• 68.18. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS DRY BRAKE, THREE FUNCTION – PAGE 1 OF 2
• 68.19. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS DRY BRAKE, THREE FUNCTION – PAGE 2 OF 2
• 68.20. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS DRY BRAKE, FOUR FUNCTION – PAGE 1 OF 2
• 68.21. HYDRAULIC CONTROL VALVE AND ATTACHING PARTS DRY BRAKE, FOUR FUNCTION – PAGE 2 OF 2
• 68.22. HYDRAULIC CONTROL VALVE ASSEMBLY DRY BRAKE, THREE FUNCTION
• 68.23. HYDRAULIC CONTROL VALVE ASSEMBLY DRY BRAKE, FOUR FUNCTION
• 68.24. HYDRAULIC CONTROL VALVE ASSEMBLY WET BRAKE, FOUR FUNCTION
• 68.25. HYDRAULIC CONTROL VALVE DRY BRAKE, THREE AND FOUR FUNCTION – HIC MID-INLET BLOCK ASSEMBLY
• 68.26. HYDRAULIC CONTROL VALVE WET BRAKE, FOUR FUNCTION – HIC MID-INLET BLOCK ASSEMBLY
• 68.27. HYDRAULIC CONTROL VALVE WET BRAKE, FOUR FUNCTION – HIC, BRAKE/ACCUMULATOR BLOCK ASSEMBLY
• 68.28. HYDRAULIC CONTROL VALVE WET AND DRY BRAKE, THREE AND FOUR FUNCTION – LIFT SECTION ASSEMBLY, LH
• 68.29. HYDRAULIC CONTROL VALVE WET AND DRY BRAKE, THREE AND FOUR FUNCTION – TILT SECTION ASSEMBLY
• 68.30. HYDRAULIC CONTROL VALVE WET AND DRY BRAKE, FOUR FUNCTION – LIFT SECTION ASSEMBLY, RH
• 68.31. HYDRAULIC CONTROL VALVE WET AND DRY BRAKE, THREE AND FOUR FUNCTION – AUXILIARY SECTION ASSEMBLY
• 68.32. HYDRAULIC SUPPLY AND RETURN CONTAINER HANDLER
• 68.33. HYDRAULIC SUPPLY AND RETURN THREE FUNCTION CONTROL VALVE – WITHOUT LIFT ACCUMULATOR
• 68.34. HYDRAULIC SUPPLY AND RETURN THREE FUNCTION CONTROL VALVE – WITH LIFT ACCUMULATOR
• 68.35. HYDRAULIC SUPPLY AND RETURN FOUR FUNCTION CONTROL VALVE – FORK LIFT TRUCK, THREE FUNCTION, DF SSFP
• 68.36. HYDRAULIC SUPPLY AND RETURN FOUR FUNCTION CONTROL VALVE – FORK LIFT TRUCK, FOUR/FIVE/SIX FUNCTION
• 68.37. HYDRAULIC SUPPLY AND RETURN FOUR FUNCTION CONTROL VALVE – WITHOUT LIFT ACCUMULATOR
• 68.38. HYDRAULIC SUPPLY AND RETURN FOUR FUNCTION CONTROL VALVE – WITH LIFT ACCUMULATOR
• 69. Mast-Two Stage Limited Free-Lift
• 69.1. MAST INSTALLATION
• 69.2. OUTER MAST
• 69.3. INNER MAST
• 69.4. LIFT CYLINDER EMPTY CONTAINER HANDLER
• 69.5. LIFT CYLINDER NON-EMPTY CONTAINER HANDLER