Hyster H360-36HD, H360-48HD (B238) Parts Manual

Description

• Model List:
  • H360-36HD, H360-48HD (B238)

• 1. HOODS AND COVERS TIER 3 ENGINE
• 2. HOODS AND COVERS TIER 4(F) ENGINE
• 3. FLOORPLATES AND STEPS
• 4. COUNTERWEIGHT ATTACHING PARTS
• 5. COUNTERWEIGHT ATTACHING PARTS
• 6. SEAT ASSEMBLY, MECHANICAL SUSPENSION
• 7. SEAT ASSEMBLY, AIR SUSPENSION
• 8. SEAT ASSEMBLY, AIR SUSPENSION DELUXE ( 9/2017)
• 9. SEAT ASSEMBLY, AIR SUSPENSION DELUXE – STD BELTS ( 9/2017)
• 10. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS ( 9/2017)
• 11. SUSPENSION KIT ASSEMBLY
• 12. SEAT ASSEMBLY SUSPENSION ( 9/2017)
• 13. SEAT BACKREST EXTENSION
• 14. SEAT ASSEMBLY, MECHANICAL SUSPENSION SEAT (9/2017 )
• 15. SEAT ASSEMBLY, MECHANICAL SUSPENSION MECHANICAL SUSPENSION ASSEMBLY (9/2017 )
• 16. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ HIGH VIS BELTS (9/2017 )
• 17. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS (9/2017 )
• 18. SEAT ASSEMBLY, AIR SUSPENSION ASSEMBLY, PAGE 1 OF 2 (9/2017 )
• 19. SEAT ASSEMBLY, AIR SUSPENSION ASSEMBLY, PAGE 2 OF 2 (9/2017 )
• 20. SEAT BACKREST EXTENSION
• 21. ELECTRIC HORN
• 22. CAB DOOR RIGHT HAND – CLOSED CAB
• 23. CAB DOOR LEFT HAND – CLOSED CAB
• 24. CAB MAIN DOOR WINDOW RIGHT AND LEFT HAND – CLOSED CAB
• 25. DASH ASSEMBLY CLOSED CAB
• 26. DASH ASSEMBLY WITH TELEMETRY (S/N B238E02500R )
• 27. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS AND FRONT WIPER OPTIONS – CLOSED CAB ONLY
• 28. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 29. PIVOT ARM ASSEMBLY OPEN AND CLOSED CAB
• 30. ARMREST ASSEMBLY OPEN AND CLOSED CAB
• 31. CAB FLOORMATS OPEN AND CLOSED CAB
• 32. CAB WINDOWS INSTALLATION CLOSED CAB
• 33. CAB ATTACHING PARTS OPEN AND CLOSED CAB – PAGE 1 OF 3
• 34. CAB ATTACHING PARTS OPEN CAB – PAGE 2 OF 3
• 35. CAB ATTACHING PARTS OPEN CAB – PAGE 3 OF 3
• 36. CAB ATTACHING PARTS CLOSED CAB – PAGE 2 OF 3
• 37. CAB ATTACHING PARTS CLOSED CAB – PAGE 3 OF 3
• 38. CLIMATE CONTROL SYSTEM
• 39. CONDENSER SYSTEM CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 40. CONDENSER CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 41. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB
• 42. AIR CONDITIONER CLIMATE CONTROL CAB
• 43. AIR DUCT ASSEMBLY AIR CONDITIONING – CLOSED CAB WITH AIRCO OR WITH CLIMATE CONTROL
• 44. AIR CONDITIONER SYSTEM ASSEMBLY CLOSED CAB WITH AIRCO
• 45. AIR CONDITIONER ASSEMBLY CLOSED CAB WITH AIRCO ( S/N B238E01721R INC. 01723, 01725)
• 46. AIR CONDITIONER AND CONTROL PANEL ASSEMBLY MANUAL 24V (S/N B238E01722R EXC. 01723, 01725)
• 47. AIR CONDITIONER ASSEMBLY MANUAL 24V
• 48. AIR CONDITIONER AND CONTROL PANEL ASSEMBLY CLIMATE CONTROL CAB (S/N B238E01722R EXC. 01723, 01725)
• 49. AIR CONDITIONER ASSEMBLY 24V – CLIMATE CONTROL
• 50. HEATER AND AIR DUCT CLOSED CAB WITHOUT AIRCO
• 51. AIR DUCT ASSEMBLY HEATER – CLOSED CAB WITHOUT AIRCO
• 52. HEATER SYSTEM CLOSED CAB WITHOUT AIRCO ( S/N B238E01721R INC. 01723, 01725)
• 53. HEATER ASSEMBLY CLOSED CAB WITHOUT AIRCO
• 54. HEATER AND CONTROL PANEL ASSEMBLY
• 55. HEATER ASSEMBLY 24V
• 56. HEATER HOSES TIER 3 ENGINE
• 57. HEATER HOSES TIER 4(F) ENGINE
• 58. AIR CONDITIONER HOSES, COMPRESSOR, AND ATTACHING PARTS TIER 3 ENGINE
• 59. AIR CONDITIONER HOSES, COMPRESSOR, AND ATTACHING PARTS TIER 4(F) ENGINE
• 60. CAB TILT
• 61. CAB TILT
• 62. CAB TILT PUMP ASSEMBLY
• 63. CAB TILT PUMP ELECTRIC
• 64. HAND PUMP
• 65. CAB TILT CYLINDER
• 66. LABELS HYDRAULIC CONTROLS
• 67. LABELS PAGE 1 OF 3
• 68. LABELS PAGE 2 OF 3
• 69. LABELS PAGE 3 OF 3
• 70. ENGINE ASSEMBLY – TIER 3 ENGINE
• 70.1. EXHAUST SYSTEM
• 70.2. EXHAUST SYSTEM
• 70.3. COOLING SYSTEM
• 70.4. RADIATOR ASSEMBLY
• 70.5. ENGINE MOUNTING
• 70.6. AIR HEATER STARTING AID
• 70.7. AUXILIARY PUMP MOUNTING
• 70.8. CAMSHAFT AND GEAR
• 70.9. CLAMP, EXHAUST OUTLET CONNECTION
• 70.10. CONNECTING RODS AND PISTONS
• 70.11. CRANKSHAFT AND BEARINGS
• 70.12. CRANKCASE BREATHER
• 70.13. CYLINDER BLOCK
• 70.14. CYLINDER HEAD
• 70.15. DRIVE BELT TENSIONER
• 70.16. FAN DRIVE
• 70.17. FAN SPACER
• 70.18. FLYWHEEL AND MOUNTING
• 70.19. FLYWHEEL HOUSING
• 70.20. FRONT GEAR COVER
• 70.21. LIFTING BRACKETS
• 70.22. OIL COOLER
• 70.23. OIL FILTER, FULL FLOW
• 70.24. OIL LEVEL GAUGE
• 70.25. OIL PUMP AND MOUNTING
• 70.26. OIL PAN
• 70.27. PLUG, COOLANT HEATER STARTING AID
• 70.28. PLUG, ENGINE COOLANT VENT
• 70.29. PLUGS, CAB HEATER PLUMBING
• 70.30. REAR GEAR HOUSING
• 70.31. REAR GEAR TRAIN ACCESSORY MOUNTING
• 70.32. ROCKER LEVERS
• 70.33. STARTER MOTOR
• 70.34. THERMOSTAT
• 70.35. TURBOCHARGER
• 70.36. TURBOCHARGER PLUMBING
• 70.37. VALVE COVER
• 70.38. VIBRATION DAMPER
• 70.39. VIBRATION DAMPER ALTERNATE CONFIGURATION
• 70.40. WATER INLET CONNECTION
• 70.41. WATER OUTLET CONNECTION
• 70.42. WATER PUMP AND DRIVE BELT
• 71. ENGINE ASSEMBLY – TIER 4(F) ENGINE
• 71.1. ENGINE ATTACHING PARTS
• 71.2. EXHAUST SYSTEM LOW MOUNT END PIPE
• 71.3. EXHAUST SYSTEM HIGH MOUNT END PIPE
• 71.4. MUFFLER/CATALYTIC CONVERTER ASSEMBLY SCR
• 71.5. MUFFLER/CATALYTIC CONVERTER ASSEMBLY DOC
• 71.6. EXHAUST PIPE DRT
• 71.7. COOLING SYSTEM
• 71.8. RADIATOR ASSEMBLY
• 71.9. ENGINE MOUNTING
• 71.10. ENGINE MOUNTING
• 71.11. AUXILIARY PUMP MOUNTING
• 71.12. CAMSHAFT
• 71.13. COOLANT PLUMBING
• 71.14. CRANKCASE BREATHER
• 71.15. CRANKCASE BREATHER PLUMBING
• 71.16. CYLINDER BLOCK
• 71.17. CYLINDER HEAD
• 71.18. DIPSTICK AND TUBE
• 71.19. DRIVE BELT TENSIONER
• 71.20. ENGINE COOLANT VENT
• 71.21. EXHAUST MANIFOLD
• 71.22. EXHAUST OUTLET
• 71.23. EXHAUST RECIRCULATION
• 71.24. EXHAUST RECIRCULATION AIR PLUMBING
• 71.25. EXHAUST RECIRCULATION WATER PLUMBING
• 71.26. FAN DRIVE AND MOUNTING
• 71.27. FLYWHEEL AND MOUNTING
• 71.28. FLYWHEEL HOUSING
• 71.29. FRONT GEAR COVER
• 71.30. HEAT SHIELD
• 71.31. LIFTING BRACKETS
• 71.32. OIL COOLER
• 71.33. OIL FILTER, FULL FLOW
• 71.34. OIL PAN
• 71.35. PLUG, AUXILIARY COOLING PLUMBING
• 71.36. PLUG, COOLANT HEATER STARTING AID
• 71.37. PLUGS, CAB HEATER PLUMBING
• 71.38. REAR GEAR TRAIN ACCESSORY MOUNTING
• 71.39. REAR GEAR HOUSING
• 71.40. ROCKER LEVERS
• 71.41. STARTER MOTOR
• 71.42. THERMOSTAT
• 71.43. TURBOCHARGER
• 71.44. TURBOCHARGER PLUMBING
• 71.45. VALVE COVER
• 71.46. VIBRATION DAMPER
• 71.47. WATER INLET CONNECTION
• 71.48. WATER OUTLET CONNECTION
• 71.49. WATER PUMP AND DRIVE BELT
• 72. FUEL SYSTEM – TIER 3 ENGINE
• 72.1. THROTTLE AND INCHING SENSORS
• 72.2. PEDAL LINKAGE FORWARD/REVERSE LEVER
• 72.3. PEDAL LINKAGE MONOTROL
• 72.4. MONOTROL PEDAL ASSEMBLY
• 72.5. AIR INTAKE CONNECTION
• 72.6. AIR INTAKE MANIFOLD
• 72.7. AIR TRANSFER CONNECTION
• 72.8. FUEL FILTER
• 72.9. FUEL FILTER AND WIRE HARNESS
• 72.10. FUEL FILTER PLUMBING
• 72.11. FUEL INJECTORS
• 72.12. FUEL INJECTOR PLUMBING
• 72.13. FUEL INLET FITTING
• 72.14. FUEL PLUMBING
• 72.15. FUEL PUMP
• 72.16. AIR INTAKE AND FILTER
• 72.17. AIR CLEANER ASSEMBLY
• 72.18. FUEL LINES
• 72.19. FUEL TANK
• 73. FUEL SYSTEM – TIER 4(F) ENGINE
• 73.1. THROTTLE AND INCHING SENSORS
• 73.2. PEDAL LINKAGE FORWARD/REVERSE LEVER
• 73.3. PEDAL LINKAGE MONOTROL
• 73.4. MONOTROL PEDAL ASSEMBLY
• 73.5. AIR INTAKE CONNECTION
• 73.6. AIR INTAKE MANIFOLD
• 73.7. AIR TRANSFER CONNECTION
• 73.8. DRAIN PLUG, FUEL PUMP
• 73.9. FUEL DRAIN PLUMBING
• 73.10. FUEL FILTER
• 73.11. FUEL FILTER PLUMBING
• 73.12. FUEL FILTER WITH WATER SEPARATOR
• 73.13. FUEL INJECTOR PLUMBING
• 73.14. FUEL INJECTORS
• 73.15. FUEL INLET FITTING
• 73.16. AIR INTAKE AND FILTER LOW MOUNT AIR CLEANER
• 73.17. AIR INTAKE AND FILTER HIGH MOUNT AIR CLEANER WITHOUT AIRCO
• 73.18. AIR INTAKE AND FILTER HIGH MOUNT AIR CLEANER WITH AIRCO
• 73.19. FUEL LINES
• 73.20. FUEL TANK
• 73.21. DEF SYSTEM PAGE 1 OF 3 ( S/N B238E02778T)
• 73.22. DEF SYSTEM PAGE 2 OF 3 ( S/N B238E02778T)
• 73.23. DEF SYSTEM PAGE 3 OF 3 ( S/N B238E02778T)
• 73.24. DEF SYSTEM PAGE 1 OF 3 (S/N B238E02779T )
• 73.25. DEF SYSTEM PAGE 2 OF 3 (S/N B238E02779T )
• 73.26. DEF SYSTEM PAGE 3 OF 3 (S/N B238E02779T )
• 73.27. DEF SUPPLY MODULE
• 73.28. DEF TANK ASSEMBLY
• 73.29. DEF TANK ASSEMBLY
• 73.30. FUEL PUMP AND ATTACHING PARTS
• 73.31. FUEL PLUMBING
• 74. ELECTRICAL SYSTEM
• 74.1. ELECTRICAL SYSTEM PAGE 1 OF 2 – TIER 3 ENGINE
• 74.2. ELECTRICAL SYSTEM PAGE 1 OF 2 – TIER 4(F) ENGINE
• 74.3. ELECTRICAL SYSTEM PAGE 2 OF 2 – TIER 3 ENGINE AND TIER 4(F) ENGINE
• 74.4. TRANSMISSION CONTROLLER AND CAB HYDRAULIC CONTROLLER
• 74.5. POWER SUPPLY POWER BOARD TIER 3 ENGINE
• 74.6. POWER SUPPLY POWER BOARD TIER 4(F) ENGINE
• 74.7. INDICATOR DISPLAY AND CONTROLS
• 74.8. CONTROL PANEL ASSEMBLY HEATER
• 74.9. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER ( S/N B238E01721R INC. 01723, 01725)
• 74.10. CONTROL PANEL ASSEMBLY HEATER AND AIR CONDITIONER (S/N B238E01722R EXC. 01723, 01725)
• 74.11. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 74.12. WIRE HARNESS ARMREST
• 74.13. WIRE HARNESS CAB LIGHTS
• 74.14. WIRE HARNESS CAB REAR LIGHTS
• 74.15. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 4 ( S/N B238E02499R)
• 74.16. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 4 ( S/N B238E02499R)
• 74.17. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 4 ( S/N B238E02499R)
• 74.18. WIRE HARNESS CAB SIDE CONSOLE – PAGE 4 OF 4 ( S/N B238E02499R)
• 74.19. RELAYS AND FUSES
• 74.20. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (S/N B238E02500R )
• 74.21. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (S/N B238E02500R )
• 74.22. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (S/N B238E02500R )
• 74.23. WIRE HARNESS CAB UNDERFLOOR ( S/N B238E02499R)
• 74.24. WIRE HARNESS CAB UNDERFLOOR (S/N B238E02500R )
• 74.25. WIRE HARNESS CARRIAGE
• 74.26. WIRE HARNESS CARRIAGE, DFSSFP – SPLITTER
• 74.27. WIRE HARNESS CARRIAGE, STD/SS
• 74.28. WIRE HARNESS CHASSIS ( S/N B238E02499R)
• 74.29. WIRE HARNESS CHASSIS (S/N B238E02500R )
• 74.30. WIRE HARNESS CLOSED CAB
• 74.31. WIRE HARNESS DEF SYSTEM – TIER 4(F) ENGINE
• 74.32. WIRE HARNESS ECM ADAPTER – TIER 3 ENGINE
• 74.33. WIRE HARNESS ECM/EAS – TIER 4(F) ENGINE ( 7/2016)
• 74.34. WIRE HARNESS ECM/EAS – TIER 4(F) ENGINE (7/2016 PENDING PER ECN 68716-78)
• 74.35. WIRE HARNESS ECM/EAS – TIER 4(F) ENGINE (PENDING PER ECN 68716-78 )
• 74.36. WIRE HARNESS ECO/ELO-HIP
• 74.37. WIRE HARNESS FRONT LIGHTS
• 74.38. WIRE HARNESS HOOD SPINE – TIER 3 ENGINE
• 74.39. WIRE HARNESS HOOD SPINE – TIER 4(F) ENGINE
• 74.40. WIRE HARNESS MAST
• 74.41. WIRE HARNESS MAST LIGHT EXTENSION
• 74.42. WIRE HARNESS MAST WORK LIGHT
• 74.43. WIRE HARNESS OPEN CAB
• 74.44. WIRE HARNESS POWERTRAIN
• 74.45. WIRE HARNESS REAR
• 74.46. WIRE HARNESS REAR WIPER EXTENSION – CLOSED CAB
• 74.47. WIRE HARNESS STEERING COLUMN ( S/N B238E02499R)
• 74.48. WIRE HARNESS STEERING COLUMN (S/N B238E02500R )
• 74.49. WIRE HARNESS STROBE LIGHT
• 74.50. WIRE HARNESS TELEMETRY – FM1A ( S/N B238E02499R)
• 74.51. WIRE HARNESS TELEMETRY – FM1A (S/N B238E02500R )
• 74.52. WIRE HARNESS TELEMETRY – FM1B, PAGE 1 OF 2 ( S/N B238E02499R)
• 74.53. WIRE HARNESS TELEMETRY – FM1B, PAGE 2 OF 2 ( S/N B238E02499R)
• 74.54. WIRE HARNESS TELEMETRY – FM1B (S/N B238E02500R )
• 74.55. WIRE HARNESS TELEMETRY – FM2A
• 74.56. WIRE HARNESS WASH PUMPS – CLOSED CAB
• 74.57. WIRE HARNESS AND SWITCH ASSEMBLY MONOTROL PEDAL
• 74.58. ALTERNATOR AND MOUNTING TIER 3 AND TIER 4(F) ENGINE
• 74.59. ENGINE CONTROL MODULE TIER 3 ENGINE
• 74.60. ENGINE CONTROL MODULE TIER 4(F) ENGINE
• 74.61. ENGINE GROUND TIER 4(F) ENGINE
• 74.62. ETR CONTROL MODULE WIRE HARNESS TIER 3 ENGINE
• 74.63. ETR CONTROL MODULE WIRE HARNESS TIER 4(F) ENGINE
• 74.64. LIGHTS DIRECTIONAL AND MARKER – LED
• 74.65. LIGHTS FRONT FENDER
• 74.66. LIGHTS MAST WORK
• 74.67. LIGHTS REAR WORK
• 74.68. LIGHTS STROBE, WITH CONDENSER
• 74.69. LIGHTS STROBE, WITHOUT CONDENSER
• 74.70. LIGHTS TAIL ( S/N B238E01506P)
• 74.71. LIGHTS TAIL (S/N B238E01507P )
• 74.72. LIGHTS WORK
• 74.73. LIGHT SWITCHES
• 74.74. BUZZER ASSEMBLY TELEMETRY
• 74.75. WIRE HARNESS REAR VIEW CAMERA (S/N B238E02500R )
• 74.76. WIRE HARNESS CAB TILT
• 75. TRANSMISSION
• 75.1. CONVERTER
• 75.2. DRIVE TRAIN
• 75.3. PRESSURE OIL PUMP
• 75.4. POWER TAKE-OFF
• 75.5. ENGINE CONNECTION
• 75.6. TRANSMISSION HOUSING PAGE 1 OF 2
• 75.7. TRANSMISSION HOUSING PAGE 2 OF 2
• 75.8. PRESSURE FILTER
• 75.9. TRANSMISSION SENSORS
• 75.10. OIL DIPSTICK ACCESS
• 75.11. FIRST SPEED CLUTCH ASSEMBLY
• 75.12. SECOND SPEED CLUTCH ASSEMBLY
• 75.13. THIRD SPEED CLUTCH ASSEMBLY
• 75.14. FORWARD CLUTCH ASSEMBLY
• 75.15. REVERSE CLUTCH ASSEMBLY
• 75.16. OUTPUT FLANGE
• 75.17. CONTROL VALVE PAGE 1 OF 4
• 75.18. CONTROL VALVE PAGE 2 OF 4
• 75.19. CONTROL VALVE PAGE 3 OF 4
• 75.20. CONTROL VALVE PAGE 4 OF 4
• 75.21. PRESSURE REGULATOR
• 75.22. UNIVERSAL SHAFT
• 75.23. TRANSMISSION HOSES AND ATTACHING PARTS
• 76. Drive Axle
• 76.1. DRIVE TIRE AND WHEEL TUBELESS PNEUMATIC
• 76.2. DRIVE TIRE AND WHEEL TUBED PNEUMATIC
• 76.3. DRIVE AXLE ATTACHING PARTS
• 76.4. DRIVE AXLE ASSEMBLY BRAKE
• 76.5. DRIVE AXLE ASSEMBLY PLANETARY GEAR DRIVE
• 76.6. DRIVE AXLE ASSEMBLY HUB
• 76.7. DRIVE AXLE ASSEMBLY PARK BRAKE RETAINER