Hyster H400-500HD-EC (B214) Parts Manual

Description

• Model List:
  • H400-500HD-EC (B214)

• 1. CAB PAGE 1 OF 2
• 2. CAB PAGE 2 OF 2
• 3. FLOORPLATES AND COVERS
• 4. HOODS AND COVERS
• 5. COUNTERWEIGHT
• 6. OVERHEAD GUARD WIRE MESH
• 7. CAB ATTACHING PARTS
• 8. CAB PANELS
• 9. DASH AND AIR DUCT ASSEMBLY
• 10. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 11. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 12. CAB WINDOWS INSTALLATION
• 13. CAB SOUND REDUCTION
• 14. CAB SUNSHADE – TOP
• 15. CAB SUNSHADE – REAR
• 16. CAB FLOOR MATS
• 17. CAB TILT AND LATCH ASSEMBLY
• 18. CAB TILT PUMP ASSEMBLY
• 19. CAB TILT ELECTRIC PUMP
• 20. CAB TILT HAND PUMP
• 21. CAB TILT CYLINDER
• 22. CAB DOOR LEFT HAND
• 23. CAB DOOR RIGHT HAND
• 24. CAB MAIN DOOR WINDOW – RIGHT AND LEFT HAND
• 25. CAB DOOR ATTACHING PARTS
• 26. HEATER AND AIR CONDITIONER HOSES
• 27. HEATER AND AIR CONDITIONER HOSES
• 28. HEATER AND AIR CONDITIONER HOSES
• 29. COMPRESSOR ASSEMBLY TWO-FAN SYSTEM – MCC
• 30. AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 31. AIR CONDITIONER WITH TWO-FAN CONDENSER SYSTEM – MCC
• 32. CONDENSER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 33. AIR DUCT ASSEMBLY AIR CONDITIONING – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 34. AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 35. CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 36. HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM – MCC
• 37. HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 38. HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 39. AIR DUCT ASSEMBLY HEATER – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 40. HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 41. HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 42. HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 43. CONDENSER ASSEMBLY THREE-FAN SYSTEM – AURORA
• 44. LABELS EXTERIOR
• 45. LABELS INTERIOR
• 46. LABELS HYDRAULIC CONTROLS
• 47. DELUXE SUSPENSION SEAT
• 48. SUSPENSION KIT ASSEMBLY
• 49. SUSPENSION SEAT WITH FABRIC COVER ( 3/2010)
• 50. SUSPENSION SEAT WITH FABRIC COVER (3/2010 )
• 51. SUSPENSION SEAT WITH VINYL COVER
• 52. SEAT BACKREST EXTENSION OPTIONAL
• 53. SUSPENSION ASSEMBLY AIR
• 54. SUSPENSION ASSEMBLY MECHANICAL
• 55. ARMREST ASSEMBLY HYDRAULIC LEVERS
• 56. ARMREST ASSEMBLY JOYSTICK
• 57. PIVOT ARM ASSEMBLY
• 58. AIR HORN
• 59. AIR HORN
• 60. AIR HORN
• 61. INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB
• 62. AIR DUCT LOUVER, CLIMATE CONTROL CAB
• 63. SEAT ASSEMBLY CLIMATE CONTROL CAB
• 64. CLIMATE CONTROL SYSTEM MCC
• 65. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB – MCC
• 66. AIR CONDITIONER CLIMATE CONTROL CAB – MCC
• 67. CAB ASSEMBLY CLIMATE CONTROL CAB
• 68. TRAINING SEAT
• 69. RADIO CONSOLE AND ATTACHING PARTS
• 70. HEATER AND CONTROL PANEL ASSEMBLIES
• 71. ENGINE ASSEMBLY
• 71.1. AIR CONDITIONING COMPRESSOR
• 71.2. AIR HEATER
• 71.3. AIR INTAKE CONNECTION
• 71.4. AIR INTAKE HOSE
• 71.5. AIR INTAKE MANIFOLD
• 71.6. AIR TRANSFER CONNECTION
• 71.7. BELT TENSIONER
• 71.8. CAB HEATER PLUMBING
• 71.9. CAMSHAFT
• 71.10. CONNECTING RODS AND PISTONS
• 71.11. CONNECTING RODS AND PISTONS
• 71.12. COOLANT HEATER STARTING AID
• 71.13. COOLING SYSTEM
• 71.14. COOLING SYSTEM ALTERNATE CONFIGURATION
• 71.15. CRANKCASE BREATHER
• 71.16. CRANKSHAFT AND BEARINGS
• 71.17. CRANKSHAFT AND BEARINGS
• 71.18. CYLINDER BLOCK
• 71.19. CYLINDER BLOCK
• 71.20. CYLINDER HEAD
• 71.21. CYLINDER HEAD
• 71.22. ENGINE ASSEMBLY
• 71.23. ENGINE BLOCK HEATER
• 71.24. ENGINE COOLANT VENT
• 71.25. ENGINE OIL COOLER
• 71.26. ENGINE MOUNTS
• 71.27. EXHAUST MANIFOLD
• 71.28. EXHAUST SYSTEM
• 71.29. EXHAUST SYSTEM
• 71.30. FAN DRIVE AND MOUNTING
• 71.31. FAN SPACER
• 71.32. FLYWHEEL AND MOUNTING
• 71.33. FLYWHEEL HOUSING
• 71.34. FLYWHEEL HOUSING
• 71.35. FRONT GEAR COVER
• 71.36. LIFTING BRACKETS AND MOUNTING
• 71.37. LUBRICATING OIL PUMP
• 71.38. OIL FILLER
• 71.39. OIL LEVEL GAUGE
• 71.40. OIL PAN
• 71.41. RADIATOR AND COOLER ASSEMBLY
• 71.42. REAR GEAR HOUSING
• 71.43. REAR GEAR TRAIN ACCESSORY MOUNTING COVER
• 71.44. REMOTE OIL FILTER
• 71.45. ROCKER LEVERS
• 71.46. STARTER MOTOR AND MOUNTING
• 71.47. THERMOSTAT
• 71.48. TORQUE CONVERTER COOLER PLUGS
• 71.49. TURBOCHARGER
• 71.50. TURBOCHARGER
• 71.51. TURBOCHARGER PLUMBING
• 71.52. TURBOCHARGER PLUMBING
• 71.53. VALVE COVER
• 71.54. VALVE COVER
• 71.55. VALVE TAPPETS
• 71.56. VIBRATION DAMPER
• 71.57. WATER PUMP
• 71.58. WATER PUMP DRIVE
• 71.59. WATER OUTLET CONNECTION
• 72. FUEL SYSTEM
• 72.1. FUEL SUPPLY SYSTEM
• 72.2. AIR INTAKE SYSTEM
• 72.3. AIR INTAKE SYSTEM
• 72.4. THROTTLE PEDAL AND LINKAGE
• 72.5. MONOTROL PEDAL LINKAGE
• 72.6. MONOTROL PEDAL
• 72.7. FUEL FILTER
• 72.8. FUEL FILTER PLUMBING
• 72.9. FUEL INJECTION PUMP
• 72.10. FUEL INJECTOR PLUMBING
• 72.11. FUEL INJECTORS
• 72.12. FUEL INJECTORS
• 72.13. FUEL INLET FITTING
• 72.14. FUEL PLUMBING
• 72.15. FUEL PLUMBING
• 72.16. FUEL SYSTEM ACCESSORIES
• 73. ELECTRICAL SYSTEM
• 73.1. ELECTRICAL SYSTEM
• 73.2. LOCKOUT LEVER
• 73.3. CONSOLE INDICATOR DISPLAY AND CONTROLS
• 73.4. CONTROL PANEL HEATER
• 73.5. CONTROL PANEL AIR CONDITIONER
• 73.6. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 73.7. TRANSMISSION CONTROLLER AND SHIFT LEVER
• 73.8. DC-DC CONVERTER AND ATTACHING PARTS
• 73.9. LIGHT BAR AND MOUNT TWISTLOCK MODULE
• 73.10. LIGHT ASSEMBLY HALOGEN
• 73.11. LIGHT ASSEMBLY HIGH INTENSITY DISCHARGE
• 73.12. LIGHTS WORK – HALOGEN
• 73.13. LIGHTS WORK – HID
• 73.14. FRONT LIGHTS
• 73.15. REAR LIGHTS AND BACK-UP ALARM
• 73.16. RELAYS AND FUSES OPERATOR COMPARTMENT ( 3/2008)
• 73.17. RELAYS AND FUSES OPERATOR COMPARTMENT (3/2008 S/N B214E01776H)
• 73.18. RELAYS AND FUSES OPERATOR COMPARTMENT (S/N B214E01777H )
• 73.19. WIRE HARNESS ARM REST
• 73.20. WIRE HARNESS CAB LIGHTS
• 73.21. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 2 ( 3/2008)
• 73.22. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 2 ( 3/2008)
• 73.23. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 2 (3/2008 S/N B214E01776H)
• 73.24. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 2 (3/2008 S/N B214E01776H)
• 73.25. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 2 (S/N B214E01777H )
• 73.26. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 2 (S/N B214E01777H )
• 73.27. WIRE HARNESS CAB TILT
• 73.28. WIRE HARNESS CAB UNDERFLOOR
• 73.29. WIRE HARNESS (CHASSIS) PAGE 1 OF 2 ( S/N B214E01677F (4000 WB)) ( S/N B214E01674F (4500 WB))
• 73.30. WIRE HARNESS (CHASSIS) PAGE 2 OF 2 ( S/N B214E01677F (4000 WB)) ( S/N B214E01674F (4500 WB))
• 73.31. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N B214E01678F 3/2009 (4000 WB)) (S/N B214E01675F 3/2009 (4500 WB))
• 73.32. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N B214E01678F 3/2009 (4000 WB)) (S/N B214E01675F 3/2009 (4500 WB))
• 73.33. WIRE HARNESS (CHASSIS) PAGE 1 OF 2 (3/2008 S/N B214E01776H)
• 73.34. WIRE HARNESS (CHASSIS) PAGE 2 OF 2 (3/2008 S/N B214E01776H)
• 73.35. WIRE HARNESS (CHASSIS) PAGE 1 OF 2 (S/N B214E01777H )
• 73.36. WIRE HARNESS (CHASSIS) PAGE 2 OF 2 (S/N B214E01777H )
• 73.37. WIRE HARNESS CLOSED CAB
• 73.38. WIRE HARNESS FRONT LIGHTS ( S/N B214E01629F)
• 73.39. WIRE HARNESS FRONT LIGHTS (S/N B214E01630F )
• 73.40. WIRE HARNESS LIFT INTERRUPT BYPASS
• 73.41. WIRE HARNESS OIL COOLER ( S/N B214E01687F)
• 73.42. WIRE HARNESS OIL COOLER (S/N B214E01688F )
• 73.43. WIRE HARNESS REAR WIPER EXTENSION
• 73.44. WIRE HARNESS SEALED FUSE BOX
• 73.45. WIRE HARNESS STEERING COLUMN
• 73.46. WIRE HARNESS SIDE INDICATOR
• 73.47. WIRE HARNESS SIDE AND INDICATOR LIGHTS – ALTERNATE PART
• 73.48. WIRE HARNESS AIR CONDITIONER EXTENSION (S/N B214E01669F 12/2009 (H500HD-EC)) (S/N B214E01669F 9/2010 (H400HD-H450HD-EC))
• 73.49. ALTERNATOR AND MOUNTING
• 73.50. ALTERNATOR SUPPORT AND WATER INLET
• 73.51. ALTERNATOR SUPPORT AND WATER INLET
• 73.52. ENGINE CONTROL MODULE
• 73.53. ENGINE CONTROL MODULE
• 73.54. ETR MODULE WIRING
• 73.55. ETR MODULE WIRING
• 73.56. PROXIMITY SWITCH ASSEMBLY
• 73.57. SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB
• 73.58. ELECTRIC HORN
• 73.59. WIRE HARNESS WINDOW WASH PUMPS
• 73.60. WIRE HARNESS CONTAINER POSITIONER SPEED REDUCTION
• 73.61. WIRE HARNESS PROXIMITY SWITCH – LIFT AND TILT
• 73.62. WIRE HARNESS HYDRAULIC RELAYS
• 73.63. WIRE HARNESS SPEED LIMITER
• 73.64. WIRE HARNESS TWIST MODULE
• 74. TRANSMISSION
• 74.1. TRANSMISSION ASSEMBLY TE-13 AND TE-17
• 74.2. TRANSMISSION ASSEMBLY CONVERTER HOUSING – TE-13 AND TE-17
• 74.3. TRANSMISSION ASSEMBLY DRIVE PLATES – TE-13 AND TE-17
• 74.4. TRANSMISSION ASSEMBLY TORQUE CONVERTER – TE-13 AND TE-17
• 74.5. TRANSMISSION ASSEMBLY GEARS – TE-13 AND TE-17
• 74.6. TRANSMISSION ASSEMBLY INPUT SHAFT AND FIRST CLUTCH – TE-13
• 74.7. TRANSMISSION ASSEMBLY INPUT SHAFT AND FIRST CLUTCH – TE-17
• 74.8. TRANSMISSION ASSEMBLY REVERSE AND SECOND CLUTCH – TE-13
• 74.9. TRANSMISSION ASSEMBLY REVERSE AND SECOND CLUTCH – TE-17
• 74.10. TRANSMISSION ASSEMBLY FORWARD AND THIRD SHAFT – TE-13
• 74.11. TRANSMISSION ASSEMBLY FORWARD AND THIRD SHAFT – TE-17
• 74.12. TRANSMISSION ASSEMBLY PUMP DRIVE – TE-13 AND TE-17
• 74.13. TRANSMISSION ASSEMBLY CHARGING PUMP – TE-13 AND TE-17
• 74.14. TRANSMISSION ASSEMBLY OUTPUT SHAFT – TE-13 AND TE-17
• 74.15. TRANSMISSION ASSEMBLY CONTROL VALVE ATTACHING PARTS – TE-13 AND TE-17
• 74.16. TRANSMISSION ASSEMBLY CONTROL VALVE ASSEMBLY – TE-13 AND TE-17
• 74.17. TRANSMISSION ASSEMBLY REGULATOR VALVE ASSEMBLY – TE-13 AND TE-17
• 74.18. TRANSMISSION ASSEMBLY MODULATOR VALVE ASSEMBLY – TE-13 AND TE-17
• 74.19. TRANSMISSION ASSEMBLY CASE AND REAR COVER – TE-13 AND TE-17
• 74.20. TRANSMISSION ASSEMBLY FLUID INDICATOR AND ATTACHING PARTS – TE-13 AND TE-17
• 74.21. TRANSMISSION ASSEMBLY UNIVERSAL SHAFT – TE-13 AND TE-17
• 74.22. TRANSMISSION ASSEMBLY TRANSMISSION HOSES AND ATTACHING PARTS – TE-13 AND TE-17
• 74.23. TRANSMISSION MOUNTING TE-13 AND TE-17
• 75. Drive Axle
• 75.1. DRIVE AXLE ASSEMBLY
• 75.2. DRIVE AXLE ASSEMBLY
• 75.3. DIFFERENTIAL CARRIER
• 75.4. DIFFERENTIAL CARRIER
• 75.5. WHEEL HUB ASSEMBLY HYSTER TIRE SAVER DRIVE AXLE
• 75.6. DRIVE TIRE AND WHEEL BRIDGESTONE
• 75.7. DRIVE TIRE AND WHEEL MICHELIN
• 75.8. DRIVE TIRE AND WHEEL TRELLEBORG – SOLID TIRE
• 75.9. DRIVE TIRE AND WHEEL MONARCH
• 75.10. DRIVE TIRE AND WHEEL SIMEX
• 75.11. DRIVE TIRE AND WHEEL GOODYEAR
• 75.12. DRIVE TIRE AND WHEEL TRELLEBORG
• 75.13. DRIVE TIRE AND WHEEL TRELLEBORG TR900
• 76. STEERING SYSTEM
• 76.1. STEER COLUMN AND ATTACHING PARTS
• 76.2. STEER COLUMN ASSEMBLY
• 76.3. STEER COLUMN
• 76.4. STEER PUMP ASSEMBLY
• 76.5. STEER AXLE ASSEMBLY
• 76.6. STEER CYLINDER
• 76.7. STEER CYLINDER OPTIONAL
• 76.8. STEER TIRE AND WHEEL BRIDGESTONE
• 76.9. STEER TIRE AND WHEEL MICHELIN
• 76.10. STEER TIRE AND WHEEL SOLID TIRE WITH TREAD – TRELLEBORG
• 76.11. STEER TIRE AND WHEEL SOLID SMOOTH – MONARCH
• 76.12. STEER TIRE AND WHEEL SIMEX
• 76.13. STEER TIRE AND WHEEL GOODYEAR
• 76.14. STEER TIRE AND WHEEL TRELLEBORG TR900
• 76.15. STEERING CONTROL UNIT ASSEMBLY
• 77. BRAKE SYSTEM
• 77.1. BRAKE AND INCHING PEDAL LINKAGE
• 77.2. BRAKE VALVE WET BRAKE
• 77.3. WET BRAKE ASSEMBLY
• 77.4. PARK BRAKE ASSEMBLY
• 78. HYDRAULIC SYSTEM
• 78.1. HYDRAULIC SUPPLY AND RETURN
• 78.2. MAIN VALVE HOSES
• 78.3. CAB HOSES AND ATTACHING PARTS
• 78.4. BRAKE HOSES AND ATTACHING PARTS PAGE 1 OF 2
• 78.5. BRAKE HOSES AND ATTACHING PARTS PAGE 2 OF 2
• 78.6. MAST SUPPLY AND RETURN
• 78.7. STEERING HOSES AND ATTACHING PARTS
• 78.8. LIFT ACCUMULATOR SYSTEM
• 78.9. CONTROL VALVE ASSEMBLY
• 78.10. CONTROL VALVE OUTLET SECTION
• 78.11. CONTROL VALVE LIFT SPOOL SECTION – 1A, 1B
• 78.12. CONTROL VALVE MID-INLET SECTION
• 78.13. CONTROL VALVE TILT SPOOL SECTION
• 78.14. CONTROL VALVE AUXILIARY SPOOL SECTION
• 78.15. CONTROL VALVE LIFT SPOOL SECTION – 4A, 4B
• 78.16. COMBINATION VALVE
• 78.17. COMBINATION VALVE
• 78.18. HYDRAULIC VALVE AND ATTACHING PARTS
• 78.19. GEAR PUMP
• 78.20. ACCUMULATOR
• 78.21. HYDRAULIC TANK
• 78.22. HYDRAULIC OIL COOLER
• 78.23. HYDRAULIC LEVERS
• 78.24. HYDRAULIC HOSE ASSEMBLY JOYSTICK
• 78.25. HYDRAULIC HOSE ASSEMBLY LEVERS
• 78.26. HYDRAULIC LEVER MODULATOR VALVE
• 78.27. JOYSTICK CONTROL
• 78.28. JOYSTICK ASSEMBLY
• 78.29. JOYSTICK ASSEMBLY
• 78.30. JOYSTICK CONTROL MODULATOR VALVE
• 79. MAST WITH EMPTY CONTAINER HANDLER
• 79.1. OUTER MAST
• 79.2. INNER MAST
• 79.3. MAIN LIFT
• 79.4. MAIN LIFT CYLINDERS
• 79.5. HEADER HOSES
• 79.6. HEADER HOSES
• 79.7. TILT CYLINDER HYDRAULICS
• 79.8. TILT CYLINDER HYDRAULICS
• 79.9. TILT CYLINDERS
• 79.10. MAST INSTALLATION
• 79.11. TILT CYLINDER TO FRAME MOUNTING
• 80. OPTIONS
• 80.1. OPTIONAL MOUNTING EQUIPMENT (HANDLE)
• 80.2. OPTIONAL MOUNTING EQUIPMENT (HANDLE) ALTERNATE ASSEMBLY
• 80.3. DIRECTIONAL AND MARKER LIGHTS
• 80.4. STROBE LIGHT
• 80.5. MAP READING LIGHT
• 80.6. LOCKABLE DISCONNECT SWITCH LEVER
• 80.7. REAR VIEW MIRRORS
• 80.8. MUDFLAPS
• 80.9. START AID
• 80.10. EMPTY CONTAINER HANDLER BEARING BLOCKS AND SHIMS – CARRIAGE