Hyster H45-65XM (H177) Challenger Parts Manual

Description

• Model List:
  • H45-65XM (H177) Challenger

• 1. FRAME AND FLOORPLATES
• 2. COUNTERWEIGHT
• 3. SEAT FULL SUSPENSION – SHEET 1 OF 2 (S/N H177B24915Y )
• 4. SEAT FULL SUSPENSION – SHEET 2 OF 2 (S/N H177B24915Y )
• 5. LOAD BACKREST EXTENSION
• 6. FORKS H45-55XM
• 7. FORKS H60-65XM
• 8. ENGINE ASSEMBLY
• 8.1. ENGINE MOUNT GASOLINE AND LPG – 2.0L AND 2.2L
• 8.2. ENGINE MOUNT GASOLINE AND LPG – 3.0L
• 8.3. ENGINE MOUNT DIESEL
• 8.4. EXHAUST DIESEL
• 8.5. EXHAUST GAS AND LPG 2.0L MAZDA – STANDARD
• 8.6. MUFFLER AND EXHAUST PIPES 2.2L
• 8.7. EXHAUST LPG 2.0L AND 2.2L MAZDA – TWO-WAY
• 8.8. EXHAUST LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B23394 )
• 8.9. EXHAUST GAS AND LPG 2.0L AND 2.2L MAZDA – EPA COMPLIANT
• 8.10. EXHAUST GAS AND LPG 3.0L GM
• 8.11. EXHAUST 3.0L LPG – WITH LOW EMISSIONS
• 8.12. EXHAUST GAS AND LPG 3.0L EPA COMPLIANT
• 8.13. EXHAUST GROUP OVERHEAD
• 8.14. RADIATOR AND HOSES
• 8.15. RADIATOR AND HOSES
• 8.16. RADIATOR AND HOSES GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B41040A )
• 8.17. RADIATOR AND HOSES GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 8.18. RADIATOR AND HOSES GASOLINE AND LPG 3.0L (S/N H177B40525A )
• 8.19. RADIATOR AND HOSES GASOLINE AND LPG 3.0L – EPA COMPLIANT
• 8.20. RADIATOR AND HOSES 2.6L DSL (S/N H177B40927A )
• 8.21. COOLING SYSTEM RADIATOR AND HOSES – DIESEL TIER II
• 8.22. CYLINDER BLOCK GASOLINE AND LPG – 2.0L
• 8.23. CYLINDER HEAD GASOLINE AND LPG – 2.0L
• 8.24. CRANKSHAFT AND PISTON GASOLINE AND LPG – 2.0L
• 8.25. CAMSHAFT AND VALVES GASOLINE AND LPG – 2.0L
• 8.26. CAMSHAFT AND VALVES GASOLINE – EPA COMPLIANT
• 8.27. TIMING GEAR COVER AND OIL PAN GASOLINE AND LPG – 2.0L
• 8.28. TIMING GEAR COVER AND OIL PAN GASOLINE – EPA COMPLIANT
• 8.29. OIL PUMP AND FILTER GASOLINE AND LPG – 2.0L
• 8.30. OIL PUMP AND FILTER GASOLINE – EPA COMPLIANT
• 8.31. CYLINDER BLOCK 2.2L
• 8.32. CYLINDER HEAD 2.2L
• 8.33. CRANKSHAFT AND PISTONS 2.2L
• 8.34. CAMSHAFT AND VALVES 2.2L
• 8.35. TIMING GEAR COVER AND OIL PAN 2.2L
• 8.36. OIL PUMP AND FILTER 2.2L
• 8.37. WATER PUMP GASOLINE AND LPG – 2.0L
• 8.38. WATER PUMP LPG 2.2L
• 8.39. WATER PUMP GASOLINE 2.2L
• 8.40. WATER PUMP GASOLINE – EPA COMPLIANT 2.0L AND 2.2L
• 8.41. MANIFOLD GASOLINE AND LPG – 2.0L
• 8.42. MANIFOLDS 2.2L
• 8.43. MANIFOLDS LPG 2.0L AND 2.2L – EPA COMPLIANT
• 8.44. INLET MANIFOLD AND FUEL SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 8.45. EMISSION CONTROL AND EXHAUST SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 8.46. EMISSION CONTROL SYSTEM
• 8.47. EMISSION CONTROLS GASOLINE 2.2L
• 8.48. EMISSION CONTROL SYSTEM LPG 2.0L AND 2.2L – EPA COMPLIANT
• 8.49. ELECTRICAL GASOLINE AND LPG – 2.0L AND 2.2L
• 8.50. ENGINE ELECTRICAL SYSTEM GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 8.51. FUEL GASOLINE AND LPG – 2.0L
• 8.52. FUEL LPG – 2.0L AND 2.2L
• 8.53. ENGINE FUEL SYSTEM LPG 2.0L AND 2.2L – EPA COMPLIANT (S/N H177B55945C F2) (S/N H177B56158C (FE))
• 8.54. TORQUE CONVERTER AND FLYWHEEL GASOLINE AND LPG – 2.0L AND 3.0L
• 8.55. TORQUE CONVERTER AND FLYWHEEL 2.2L
• 8.56. COOLING GASOLINE AND LPG 3.0L – 1993 THRU 2003 SERIES WITH V-BELT
• 8.57. COOLING GASOLINE AND LPG 3.0L – 2003 THRU 2005 SERIES WITH SERPENTINE BELT
• 8.58. ENGINE ASSEMBLY 3.0L EPA COMPLIANT – GASOLINE
• 8.59. CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L – 1998 THRU 2000 ENGINE
• 8.60. CYLINDER HEAD GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
• 8.61. ELECTRICAL GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
• 8.62. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 1998 AND 1999 SERIES ENGINE
• 8.63. CRANKSHAFT AND PISTON GASOLINE AND LPG 3.0L – 2001-2005 SERIES ENGINE
• 8.64. CYLINDER HEAD GASOLINE AND LPG 3.0L – 2000 THRU 2005 SERIES ENGINE
• 8.65. ELECTRICAL GASOLINE AND LPG 3.0L – 2000 THRU 2005 SERIES ENGINE
• 8.66. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 2000 AND 2001 SERIES ENGINE
• 8.67. CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L – 2002-2005 SERIES ENGINE
• 8.68. CYLINDER BLOCK DIESEL 2.6L
• 8.69. CYLINDER HEAD DIESEL 2.6L
• 8.70. VALVE COVER DIESEL 2.6L
• 8.71. CRANKSHAFT AND PISTONS DIESEL 2.6L
• 8.72. ROCKER SHAFT DIESEL 2.6L
• 8.73. TIMING GEAR AND CAMSHAFT DIESEL 2.6L
• 8.74. AUXILIARY DRIVE DIESEL 2.6L
• 8.75. MANIFOLD DIESEL 2.6L
• 8.76. OIL PAN, PUMP, AND FILTER DIESEL 2.6L
• 8.77. TORQUE CONVERTER AND FLYWHEEL DIESEL 2.6L
• 8.78. FUEL INJECTION DIESEL 2.6L
• 8.79. COOLING GROUP DIESEL 2.6L
• 8.80. ENGINE ASSEMBLY LPG – 3.0L ELECTRONIC CONTROLS
• 9. FUEL SYSTEM
• 9.1. AIR FILTER GASOLINE AND LPG – 2.0L ( S/N H177B23393)
• 9.2. AIR FILTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B23394 S/N H177B26621)
• 9.3. AIR FILTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B26622 )
• 9.4. AIR FILTER GASOLINE AND LPG – EPA COMPLIANT 2.0L AND 2.2L
• 9.5. AIR INTAKE AND FILTER GASOLINE (MAZDA 2.0L AND 2.2L) – EPA COMPLIANT
• 9.6. AIR FILTER GASOLINE (MAZDA 2.0L AND 2.2L) – EPA COMPLIANT
• 9.7. TANK LPG ( S/N H177B23393)
• 9.8. TANK LPG (S/N H177B23394 )
• 9.9. FUEL TANK GASOLINE 2.0L
• 9.10. FUEL SYSTEM LPG 2.0L ( S/N H177B23393)
• 9.11. FUEL SYSTEM LPG 2.0L AND 2.2L – OPEN LOOP (S/N H177B23394 S/N H177B47507D)
• 9.12. FUEL SYSTEM LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B26764Y S/N H177B47507D)
• 9.13. FUEL SUPPLY SYSTEM 2.0L AND 2.2L GASOLINE – EPA COMPLIANT
• 9.14. GOVERNOR GASOLINE 2.0L
• 9.15. GOVERNOR LPG 2.0L AND 2.2L (S/N H177B23394 )
• 9.16. CARBURETOR GASOLINE 2.0L AND 2.2L
• 9.17. CARBURETOR LPG 2.0L ( S/N H177B09725)
• 9.18. CARBURETOR LPG 2.0L (S/N H177B09725 S/N H177B023393)
• 9.19. CARBURETOR LPG 2.0L AND 2.2L – OPEN LOOP (S/N H177B23394 )
• 9.20. CARBURETOR LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B30074Y S/N H177B47507B)
• 9.21. REGULATOR OPEN LOOP – 2.0L, 2.2L, AND 3.0L (S/N H177B23394 ) (S/N H177B30074Y )
• 9.22. REGULATOR CLOSED LOOP – 2.0L, 2.2L, AND 3.0L (S/N H177B23394Y ) (S/N H177B30074Y )
• 9.23. CONVERTER LPG ( S/N H177B01786)
• 9.24. CONVERTER LPG (S/N H177B01787 S/N H177B23393)
• 9.25. FILTER AND LOCK-OFF VALVE LPG ( S/N H177B23393)
• 9.26. AIR FILTER AND BREATHER GASOLINE AND LPG – 3.0L ( S/N H177B30073Y)
• 9.27. AIR FILTER AND BREATHER GASOLINE 3.0L (S/N H177B30074 )
• 9.28. AIR FILTER AND BREATHER LPG 3.0L (S/N H177B30074 )
• 9.29. AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L
• 9.30. AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L – EPA COMPLIANT
• 9.31. FUEL SYSTEM LPG 3.0L ( S/N H177B30073Y)
• 9.32. FUEL SYSTEM LPG 3.0L – OPEN LOOP (S/N H177B30074Y )
• 9.33. FUEL SYSTEM LPG 3.0L – CLOSED LOOP (S/N H177B35698Z )
• 9.34. LPG TANK AND MOUNTING EPA COMPLIANT
• 9.35. LPG TANK MOUNTING SWING OUT/DROP DOWN
• 9.36. FUEL FILTERING AND LOCK-OFF SYSTEM 3.0L LPG – EPA COMPLIANT
• 9.37. ENGINE FUEL SYSTEM 3.0L LPG ENGINE – EPA COMPLIANT
• 9.38. CARBURETOR LPG 3.0L ( S/N H177B20721)
• 9.39. CARBURETOR LPG 3.0L (S/N H177B20722 )
• 9.40. CARBURETOR LPG 3.0L – OPEN LOOP (S/N H177B30074Y )
• 9.41. CARBURETOR LPG 3.0L CLOSED LOOP (S/N H177B35698Z )
• 9.42. THROTTLE BODY AND LPG MIXER 3.0L EPA COMPLIANT
• 9.43. LPG REGULATOR 3.0L EPA COMPLIANT
• 9.44. FUEL GASOLINE 3.0L
• 9.45. FUEL SUPPLY SYSTEM 3.0L GASOLINE – EPA COMPLIANT
• 9.46. FUEL SYSTEM 3.0L GASOLINE ENGINE – EPA COMPLIANT
• 9.47. THROTTLE BODY INJECTOR 3.0L EPA COMPLIANT – GASOLINE
• 9.48. AIR FILTER DIESEL 2.6L ( S/N H177B26621)
• 9.49. AIR FILTER DIESEL 2.6L (S/N H177B26622 )
• 9.50. AIR FILTER DIESEL TIER II
• 9.51. FUEL DIESEL 2.6L
• 9.52. FUEL FILTER AND FUEL PUMP DIESEL 2.6L
• 9.53. WATER SEPARATOR
• 9.54. FUEL PUMP DIESEL 2.6L
• 9.55. THROTTLE LINKAGE GASOLINE AND LPG – 3.0L ( S/N H177B30073Y)
• 9.56. THROTTLE LINKAGE GASOLINE AND LPG – 3.0L (S/N H177B30074Y )
• 9.57. THROTTLE LINKAGE GASOLINE, LPG AND DIESEL – 2.0L AND 2.6L
• 9.58. THROTTLE LINKAGE GASOLINE, LPG, AND DIESEL – EPA COMPLIANT
• 9.59. PEDAL LINKAGE
• 9.60. MONOTROL PEDAL
• 10. ELECTRICAL SYSTEM
• 10.1. ELECTRICAL COWL
• 10.2. ELECTRICAL 2.0L AND 2.2L GASOLINE – NON-EPA COMPLIANT ( S/N H177B26763Y FOR LPG)
• 10.3. ELECTRICAL LPG WITH LOW EMISSIONS – 2.0L AND 2.2L (S/N H177B26764Y )
• 10.4. ELECTRICAL LPG 2.0L AND 2.2L – LOW EMISSIONS AND EPA COMPLIANT
• 10.5. ELECTRICAL 2.0L AND 2.2L GASOLINE – EPA COMPLIANT
• 10.6. ELECTRICAL 2.0L AND 2.2L GASOLINE (EPA COMPLIANT) – BATTERY AND CABLES
• 10.7. ELECTRICAL TYPES GS AND LPS – 2.0L AND 2.2L
• 10.8. ELECTRICAL GASOLINE – GM 3.0L ( S/N H177B25275Y)
• 10.9. ELECTRICAL GM 3.0L, GASOLINE (S/N H177B25276 )
• 10.10. ELECTRICAL GM – LPG 3.0L ( 1/1998)
• 10.11. ELECTRICAL GM – LPG 3.0L (1/1998 S/N H177B30073Y)
• 10.12. ELECTRICAL GM – LPG 3.0L (S/N H177B30074Y )
• 10.13. ELECTRICAL GASOLINE AND LPG – GM 3.0L EPA COMPLIANT
• 10.14. ELECTRICAL TYPES GS AND LPS – 3.0L
• 10.15. ELECTRICAL SYSTEM GM 3.0L LPG – CLOSED LOOP ( S/N H177B26763Y)
• 10.16. ELECTRICAL SYSTEM GM 3.0L LPG – CLOSED LOOP (S/N H177B26764Y )
• 10.17. ELECTRICAL DIESEL 2.6L
• 10.18. ELECTRICAL TYPES DSL – 2.6L
• 10.19. WIRE HARNESS COWL ( S/N H177B26763Y)
• 10.20. WIRE HARNESS COWL (S/N H177B26764Y S/N H177B30180Y)
• 10.21. WIRE HARNESS COWL (S/N H177B30181Y )
• 10.22. WIRE HARNESS CHASSIS ( S/N H177B13698)
• 10.23. WIRE HARNESS CHASSIS (S/N H177B13699 S/N H177B23393)
• 10.24. WIRE HARNESS CHASSIS (S/N H177B23394Y S/N H177B48920B)
• 10.25. WIRE HARNESS CHASSIS (S/N H177B48921B )
• 10.26. WIRE HARNESS CHASSIS (GASOLINE AND LPG) – GM 3.0L EPA COMPLIANT ( S/N H177B48920B)
• 10.27. WIRE HARNESS CHASSIS – EPA COMPLIANT (S/N H177B48921B )
• 10.28. WIRE HARNESS CLUSTER
• 10.29. WIRE HARNESS NEUTRAL START
• 10.30. WIRE HARNESS FORWARD AND REVERSE LEVER
• 10.31. WIRE HARNESS (ENGINE) GASOLINE AND LPG – 2.0L AND 2.2L ( S/N H177B09725W)
• 10.32. WIRE HARNESS GASOLINE AND LPG ENGINE – 2.0L AND 2.2L (S/N H177B09725W S/N H177B23394X)
• 10.33. WIRE HARNESS (ENGINE) GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 10.34. WIRE HARNESS LPG 2.0L AND 2.2L (S/N H177B23394 )
• 10.35. WIRE HARNESS LPG 2.0L AND 2.2L – CLOSED LOOP (S/N H177B26764Y )
• 10.36. WIRE HARNESS GASOLINE ENGINE – 3.0L ( S/N H177B11463)
• 10.37. WIRE HARNESS GASOLINE ENGINE – 3.0L (S/N H177B11464 )
• 10.38. WIRE HARNESS GASOLINE 3.0L – LOW EMISSIONS
• 10.39. MAIN ENGINE WIRING GASOLINE AND LPG – 3.0L EPA COMPLIANT
• 10.40. WIRE HARNESS 3,0L ENGINE WITHOUT MSTS – LPG
• 10.41. WIRE HARNESS 3,0L ENGINE WITHOUT MSTS – LPG
• 10.42. WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L – SHEET 1 0F 2
• 10.43. WIRE HARNESS (MAIN) GASOLINE AND LPG 3.0L – SHEET 2 OF 2
• 10.44. WIRE HARNESS ENGINE WITHOUT MSTS – LPG 3.0L ( S/N H177B30073Y)
• 10.45. WIRE HARNESS ENGINE WITHOUT MSTS – LPG 3.0L, GM, WITHOUT LOW EMISSIONS (S/N H177B30074Y )
• 10.46. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L ( 6/1998)
• 10.47. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L, WITHOUT LOW EMISSIONS (6/1998 )
• 10.48. WIRE HARNESS ENGINE WITH MSTS – LPG 3.0L, WITH LOW EMISSIONS (S/N H177B30074Y 8/2002)
• 10.49. WIRE HARNESS ENGINE WITH MSTS – 3.0L, WITH LOW EMISSIONS (8/2002 )
• 10.50. WIRE HARNESS ENGINE WITHOUT MSTS – 3.0L, WITH CLOSED LOOP (S/N H177B35698Z )
• 10.51. WIRE HARNESS INTERFACE, GASOLINE – GM 3.0L, EPA COMPLIANT
• 10.52. WIRE HARNESS INTERFACE, LPG – GM 3.0L, EPA COMPLIANT
• 10.53. WIRE HARNESS ENGINE – DIESEL 2.6L ( S/N H177B19415)
• 10.54. WIRE HARNESS ENGINE – DIESEL 2.6L (S/N H177B19416X S/N H177B34913Z)
• 10.55. WIRE HARNESS ENGINE – DIESEL 2.6L (S/N H177B34914Z )
• 10.56. WIRE HARNESS FUEL PUMP AND SENDER
• 10.57. WIRE HARNESS STARTER TO ALTERNATOR – GASOLINE
• 10.58. DISTRIBUTOR GASOLINE AND LPG – 2.0L
• 10.59. DISTRIBUTOR GASOLINE AND LPG – 2.2L
• 10.60. DISTRIBUTOR GASOLINE 2.0L AND 2.2L – EPA COMPLIANT
• 10.61. DISTRIBUTOR GASOLINE AND LPG – 3.0L
• 10.62. ALTERNATOR GASOLINE AND LPG – 2.0L and 2.2L Mazda
• 10.63. ALTERNATOR TYPES GS, LPS AND DS
• 10.64. ALTERNATOR GASOLINE AND LPG – 3.0L ENGINE ( S/N H177B32018Z)
• 10.65. ALTERNATOR MOUNTING GM 3.0L – V-BELT
• 10.66. ALTERNATOR MOUNTING SERPENTINE BELT – GM 3.0L
• 10.67. ALTERNATOR DIESEL 2.6L
• 10.68. STARTER GASOLINE AND LPG – 2.0L AND 2.2L ( S/N H177B13244)
• 10.69. STARTER GASOLINE AND LPG – 2.0L AND 2.2L (S/N H177B13245 )
• 10.70. INSTRUMENT PANEL
• 10.71. INSTRUMENT CLUSTER
• 10.72. INSTRUMENT CLUSTER
• 11. TRANSMISSION
• 11.1. TRANSMISSION SHEET 1 OF 2 – T078
• 11.2. TRANSMISSION SHEET 2 OF 2 – T078 (INPUT AND COUNTER CLUTCH)
• 11.3. TRANSMISSION SHEET 1 OF 2 – T080 ( 1/2003)
• 11.4. TRANSMISSION SHEET 2 OF 2 – T080 ( 1/2003)
• 11.5. TRANSMISSION SHEET 1 OF 2 – T109 (1/2003 )
• 11.6. TRANSMISSION SHEET 2 OF 2 – T109 (1/2003 )
• 11.7. INPUT AND COUNTER CLUTCH T080 ( T080M-4189)
• 11.8. INPUT AND COUNTER CLUTCH T080 (T080M-04190 T080M-04775)
• 11.9. INPUT AND COUNTER CLUTCH T080 (S/N T080M04776 ) ( 1/2003)
• 11.10. INPUT AND COUNTER CLUTCH T109 (1/2003 )
• 11.11. CONTROL VALVE T078 AND T080 ( 7/1998)
• 11.12. CONTROL VALVE T080 AND T109 (7/1998 )
• 11.13. MANIFOLD VALVE T080 AND T109 (S/N H177B30181Y INC. 30117, 30173, 30179)
• 11.14. DIFFERENTIAL T078 AND T080 ( 7/1998)
• 11.15. DIFFERENTIAL T080 AND T109 (7/1998 )
• 11.16. PUMP DRIVE
• 11.17. DRIVE AXLE
• 11.18. TRANSMISSION COOLING
• 11.19. TRANSMISSION COOLING
• 12. STEERING SYSTEM
• 12.1. STEERING POD
• 12.2. SHIFT LEVER
• 12.3. STEERING AXLE
• 12.4. STEERING PUMP
• 12.5. STEERING CYLINDER
• 12.6. STEERING CYLINDER
• 13. BRAKE SYSTEM
• 13.1. BRAKE PEDAL LINKAGE