Hyster H70-120XM (K005) Challenger Parts Manual

Description

• Model List:
  • H70-120XM (K005) Challenger

• 1. GENERAL TRUCK
• 2. NON-SUSPENSION SEAT
• 3. FULL SUSPENSION SEAT SHEET 1 OF 2
• 4. FULL SUSPENSION SEAT SHEET 2 OF 2
• 5. OPERATOR MODULE
• 6. OPERATOR MODULE
• 7. HOOD AND COVERS
• 8. SOUND REDUCTION
• 9. UNDERCARRIAGE PAN
• 10. OVERHEAD GUARD
• 11. FLOOR PLATES AND COVERS
• 12. COUNTERWEIGHT
• 13. REAR ACCESS SCREEN
• 14. REAR ACCESS SCREEN
• 15. LABELS AND PAINT
• 16. ENGINE ASSEMBLY
• 16.1. COOLING
• 16.2. BAFFLE AND ATTACHING PARTS
• 16.3. FAN DRIVE ASSEMBLY COOLING SYSTEM
• 16.4. EXHAUST GASOLINE AND LPG – WITHOUT LOW EMISSIONS ( S/N K005V04115Z)
• 16.5. EXHAUST GASOLINE AND LPG – WITHOUT LOW EMISSIONS (S/N K005V04116Z )
• 16.6. EXHAUST THREE-WAY CATALYTIC CONVERTER – LPG WITH LOW EMISSIONS ( S/N K005V04115Z)
• 16.7. EXHAUST THREE-WAY CATALYTIC CONVERTER – LPG WITH LOW EMISSIONS (S/N K005V04116Z )
• 16.8. EXHAUST DIESEL
• 16.9. ENGINE MOUNT GASOLINE AND LPG
• 16.10. ENGINE ASSEMBLY GASOLINE AND LPG – WITH SERPENTINE BELT
• 16.11. CYLINDER BLOCK GASOLINE AND LPG
• 16.12. CAMSHAFT AND OIL PAN GASOLINE AND LPG
• 16.13. CYLINDER HEAD GASOLINE AND LPG
• 16.14. VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG
• 16.15. EXHAUST MANIFOLD GASOLINE AND LPG ( S/N K005V04115Z)
• 16.16. EXHAUST MANIFOLD GASOLINE AND LPG (S/N K005V04116Z )
• 16.17. OIL PUMP GASOLINE AND LPG
• 16.18. ENGINE MOUNT DIESEL
• 16.19. ENGINE ASSEMBLY DIESEL
• 16.20. ALTERNATOR MOUNTING DIESEL ( 7/2001)
• 16.21. ALTERNATOR MOUNTING DIESEL (7/2001 )
• 16.22. CYLINDER BLOCK DIESEL
• 16.23. CRANKSHAFT AND PISTON DIESEL
• 16.24. OIL PAN AND PUMP DIESEL
• 16.25. TIMING GEAR DIESEL
• 16.26. CYLINDER HEAD DIESEL
• 16.27. VALVE COVER AND ROCKER ARM SHAFT DIESEL
• 16.28. MANIFOLDS DIESEL ( 7/2001)
• 16.29. MANIFOLDS DIESEL (7/2001 )
• 16.30. OIL FILTER DIESEL
• 16.31. COOLANT PUMP DIESEL ( 9/2001)
• 16.32. COOLANT PUMP DIESEL (9/2001 )
• 16.33. ROTARY EXHAUSTER DIESEL
• 17. FUEL SYSTEM
• 17.1. FUEL SYSTEM DIESEL
• 17.2. LOW PRESSURE SYSTEM DIESEL ( 7/2001)
• 17.3. LOW PRESSURE SYSTEM DIESEL (7/2001 )
• 17.4. FUEL FILTER LOW PRESSURE SYSTEM – DIESEL
• 17.5. HIGH PRESSURE FUEL INJECTION AND PUMP DIESEL
• 17.6. WATER SEPARATOR
• 17.7. LIFT PUMP DIESEL
• 17.8. FUEL SYSTEM GASOLINE
• 17.9. FUEL SYSTEM LPG – OPEN LOOP ( S/N K005D05482)
• 17.10. FUEL SYSTEM LPG – OPEN LOOP (S/N K005D05483 S/N K005V005980A)
• 17.11. FUEL SYSTEM LPG – OPEN LOOP (S/N K005V05981A )
• 17.12. FUEL SYSTEM LPG – CLOSED LOOP ( 12/2003)
• 17.13. FUEL SYSTEM LPG – CLOSED LOOP (12/2003 )
• 17.14. CARBURETOR LPG – WITH LOW EMISSIONS
• 17.15. DUAL FUEL SYSTEM
• 17.16. DUAL FUEL SYSTEM
• 17.17. DUAL FUEL SYSTEM
• 17.18. DUAL FUEL SYSTEM
• 17.19. LPG TANK BRACKET FIXED
• 17.20. LPG TANK AND BRACKET SWING OUT
• 17.21. LPG TANK BRACKET SWING OUT/DROP DOWN
• 17.22. LOCK-OFF FILTER LPG
• 17.23. LPG CONVERTER OPEN LOOP ( S/N K005D05482)
• 17.24. LPG CONVERTER OPEN LOOP (S/N K005D05483 )
• 17.25. GOVERNOR LPG
• 17.26. THROTTLE BODY GOVERNOR GASOLINE AND DUAL FUEL
• 17.27. INJECTOR THROTTLE BODY GASOLINE
• 17.28. AIR FILTER SYSTEM
• 17.29. AIR FILTER
• 17.30. THROTTLE LINKAGE GASOLINE AND LPG
• 17.31. THROTTLE LINKAGE DIESEL
• 17.32. THROTTLE ARM ASSEMBLY
• 17.33. MONOTROL PEDAL LINKAGE
• 17.34. MONOTROL PEDAL
• 18. ELECTRICAL SYSTEM
• 18.1. ELECTRICAL SYSTEM COWL
• 18.2. INSTRUMENT PANEL
• 18.3. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – G, GS, LPG AND LPS
• 18.4. ELECTRICAL SYSTEM GASOLINE AND GASOLINE SAFETY
• 18.5. ELECTRICAL SYSTEM GASOLINE, GASOLINE SAFETY, AND DUAL FUEL
• 18.6. HARNESS KIT DUAL FUEL
• 18.7. ELECTRICAL SYSTEM LPG AND LPS
• 18.8. ELECTRICAL SYSTEM DIESEL
• 18.9. ALTERNATOR GASOLINE/LPG AND DIESEL
• 18.10. ALTERNATOR PRESTOLITE BRAND – GS, LPS, DS
• 18.11. DISTRIBUTOR
• 18.12. STARTER DIESEL
• 18.13. SHIFT LEVER
• 18.14. BRAKE AND BACK-UP LIGHTS
• 18.15. WIRE HARNESS GASOLINE ENGINE ( S/N K005D05972Y INC. 6018)
• 18.16. WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L – SHEET 1 OF 2 ( S/N K005D05972Y INC. 6018)
• 18.17. WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L – SHEET 2 OF 2 ( S/N K005D05972Y)
• 18.18. WIRE HARNESS GASOLINE AND LPG – TYPE S ( S/N K005V02185Y)
• 18.19. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 ( S/N K005D05972Y)
• 18.20. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 ( S/N K005D05972Y INC. 6018)
• 18.21. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (S/N K005D05973Y S/N K005V02186Y)
• 18.22. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y S/N K005V02186Y)
• 18.23. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 1 OF 2 (S/N K005V02186Y S/N K005V02836Z)
• 18.24. WIRE HARNESS DUAL FUEL, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y S/N K005V02836Z)
• 18.25. WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V02837Z S/N K005V04115Z)
• 18.26. WIRE HARNESS ENGINE, GM V6, 4.3L – SHEET 1 OF 2 ( S/N K005D05972Y)
• 18.27. WIRE HARNESS ENGINE, GM V6, 4.3L – SHEET 2 OF 2 ( S/N K005D05972Y)
• 18.28. WIRE HARNESS LPG SWITCH
• 18.29. WIRE HARNESS TYPE S – GASOLINE AND LPG (S/N K005V02186Y )
• 18.30. WIRE HARNESS CLOSED LOOP
• 18.31. WIRE HARNESS DIESEL ( S/N K005V02185Y)
• 18.32. WIRE HARNESS DIESEL (S/N K005V02186Y )
• 18.33. WIRE HARNESS DUAL FUEL SHUT OFF
• 18.34. WIRE HARNESS ESOS ADAPTER
• 18.35. WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 ( S/N K005D05972Y INC. 6018)
• 18.36. WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 ( S/N K005D05972Y INC. 6018)
• 18.37. WIRE HARNESS ADAPTER ( 5/2001)
• 18.38. WIRE HARNESS GASOLINE ENGINE, GM V6 – SHEET 1 OF 2 ( S/N K005D05973Y)
• 18.39. WIRE HARNESS GASOLINE ENGINE, GM V6 – SHEET 2 OF 2 (S/N K005D05973Y S/N K005V02185Y)
• 18.40. WIRE HARNESS GASOLINE, GM V6 – SHEET 1 OF 2 (S/N K005V02186Y S/N K005V02836Z)
• 18.41. WIRE HARNESS GASOLINE, GM V6 – SHEET 2 OF 2 (S/N K005V02186Y S/N K005V02836Z)
• 18.42. WIRE HARNESS (ENGINE) GASOLINE AND GASOLINE SAFETY – GM 4.3L (S/N K005V02837Z S/N K005V04115Z)
• 18.43. WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 1 OF 2 (S/N K005D05973Y S/N K005V02185Y)
• 18.44. WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005D05973Y S/N K005V02185Y)
• 18.45. WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 1 OF 2 (S/N K005V02186Y )
• 18.46. WIRE HARNESS ENGINE, LPG, GM V6, 4.3L – SHEET 2 OF 2 (S/N K005V02186Y )
• 18.47. WIRE HARNESS MODULE POWERSHIFT ( S/N K005D05972)
• 18.48. WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V02412Z S/N K005V05903A)
• 18.49. WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V02412Z S/N K005V05903A)
• 18.50. WIRE HARNESS MODULE POWERSHIFT – SHEET 1 0F 2 (S/N K005V05904A )
• 18.51. WIRE HARNESS MODULE POWERSHIFT – SHEET 2 OF 2 (S/N K005V05904A )
• 18.52. WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 1 OF 2 (S/N K005D05973Y S/N K005V02411Z)
• 18.53. WIRE HARNESS MODULE, TYPE S POWERSHIFT – SHEET 2 OF 2 (S/N K005D05973Y S/N K005V02412Z)
• 18.54. WIRE HARNESS SEALED ALTERNATOR
• 18.55. WIRE HARNESS GASOLINE ENGINE – GM 4.3L (S/N K005V04116Z )
• 18.56. WIRE HARNESS (ENGINE) DUAL FUEL – GM 4.3L (S/N K005V04116Z )
• 18.57. WIRE HARNESS BRAKE PRESSURE SWITCH
• 19. TRANSMISSION
• 19.1. TRANSMISSION MOUNT
• 19.2. TRANSMISSION LINES
• 19.3. TORQUE CONVERTER
• 19.4. TRANSMISSION SHEET 1 OF 2
• 19.5. TRANSMISSION SHEET 2 OF 2
• 19.6. INPUT CLUTCH (REVERSE)
• 19.7. DIRECTIONAL CLUTCH (FORWARD)
• 19.8. CONTROL VALVE TRANSMISSION
• 19.9. MANIFOLD VALVE
• 19.10. VALVE HIGH AND LOW
• 20. Drive Axle
• 20.1. DIFFERENTIAL ASSEMBLY
• 20.2. DRIVE AXLE
• 21. STEERING SYSTEM
• 21.1. STEERING SYSTEM
• 21.2. STEERING COLUMN
• 21.3. STEERING AXLE
• 21.4. STEERING CYLINDER
• 21.5. STEERING PUMP
• 22. BRAKE SYSTEM
• 22.1. BRAKE SYSTEM
• 22.2. BRAKE ASSEMBLY H70-90XM
• 22.3. BRAKE ASSEMBLY H100-120XM ( S/N K005V05300A)
• 22.4. BRAKE ASSEMBLY H100-120XM (S/N K005V05301A )
• 22.5. MASTER CYLINDER AND BOOSTER ASSEMBLY
• 22.6. BRAKE RELAY ASSEMBLY
• 22.7. PARK BRAKE
• 23. HYDRAULIC SYSTEM
• 23.1. HYDRAULIC SYSTEM
• 23.2. HYDRAULIC SYSTEM
• 23.3. HYDRAULIC CONTROL LINES THREE FUNCTION ( S/N K005V05721A)
• 23.4. HYDRAULIC CONTROL LINES THREE FUNCTION (S/N K005V05722A EXC. 5753)
• 23.5. HYDRAULIC CONTROL LINES FOUR FUNCTION ( S/N K005V05721A)
• 23.6. HYDRAULIC CONTROL LINES FOUR FUNCTION (S/N K005V05722A EXC. 5753)
• 23.7. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION ( S/N K005V05721A)
• 23.8. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (S/N K005V05722A EXC. 5753)
• 23.9. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS ( S/N K005V05721A)
• 23.10. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A EXC. 5753)
• 23.11. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION ( S/N K005V01705Y THREE FUNCTION CONTROL VALVE) ( S/N K005V01697Y FOUR FUNCTION CONTROL VALVE)
• 23.12. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION – SHEET 1 OF 2 (S/N K005V01706Y S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE)
• 23.13. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION – SHEET 2 OF 2 (S/N K005V01698Y S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y S/N K005V05721A THREE FUNCTION CONTROL VALVE)
• 23.14. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V05722A EXC. 5753)
• 23.15. HYDRAULIC FILTER HOUSING
• 23.16. MAST INSTALLATION
• 23.17. MAST INSTALLATION
• 23.18. TILT CYLINDER
• 23.19. HYDRAULIC PUMP
• 23.20. HYDRAULIC PUMP
• 24. Mast-Two Stage Limited Free-Lift
• 24.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 24.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 24.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 24.4. MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT
• 24.5. HEADER HOSE TWO STAGE LIMITED FREE-LIFT ( S/N A749L03337) ( S/N A750L02645)
• 24.6. HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 EXC. 6018) (S/N A750L02646 )
• 24.7. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 24.8. LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT
• 24.9. FORK STANDARD TAPER HOOK TYPE (H70-90XM) – TWO STAGE LIMITED FREE-LIFT
• 24.10. FORK STANDARD TAPER HOOK TYPE (H100-120XM) – TWO STAGE LIMITED FREE-LIFT
• 24.11. FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE – TWO STAGE LIMITED FREE-LIFT
• 25. Mast-Two Stage Full Free-Lift
• 25.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
• 25.2. INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT
• 25.3. MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 25.4. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 25.5. CARRIAGE TWO STAGE FULL FREE-LIFT
• 25.6. LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT
• 25.7. FORK STANDARD TAPER HOOK TYPE (H70-90XM) – TWO STAGE FULL FREE-LIFT
• 25.8. FORK STANDARD TAPER HOOK TYPE (H100-120XM) – TWO STAGE FULL FREE-LIFT
• 25.9. FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE – TWO STAGE FULL FREE-LIFT
• 25.10. HEADER HOSE TWO STAGE FULL FREE-LIFT
• 26. Mast-Three Stage Full Free-Lift
• 26.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 26.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 26.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 26.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 26.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 26.6. MAIN CYLINDER THREE STAGE FULL FREE-LIFT
• 26.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 26.8. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 26.9. CARRIAGE THREE STAGE FULL FREE-LIFT
• 26.10. LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT
• 26.11. FORK STANDARD TAPER HOOK TYPE (H70-90XM) – THREE STAGE FULL FREE-LIFT
• 26.12. FORK STANDARD TAPER HOOK TYPE (H100-120XM) – THREE STAGE FULL FREE-LIFT
• 26.13. FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE – THREE STAGE FULL FREE-LIFT
• 27. OPTIONS
• 27.1. TIRE AND WHEEL SINGLE DRIVE WHEEL – H70-90XM
• 27.2. TIRE AND WHEEL SINGLE DRIVE WHEEL – H100-120XM
• 27.3. TIRE AND WHEEL DUAL DRIVE WHEEL
• 27.4. TIRE AND WHEEL STEER WHEEL
• 27.5. FENDER EXTENSIONS
• 27.6. HEATER INSTALLATION GASOLINE
• 27.7. HEATER INSTALLATION LPG
• 27.8. HEATER INSTALLATION DIESEL
• 27.9. HEATER VALVE MOUNTING MONOTROL
• 27.10. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 27.11. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 27.12. ACCUMULATOR
• 27.13. FRONT HEADLIGHTS WITHOUT CAB
• 27.14. REAR DRIVE LIGHTS WITHOUT CAB
• 27.15. REAR DRIVE LIGHTS WITH AMBER STROBE – WITHOUT CAB (9/2003 )
• 27.16. AMBER STROBE REVERSE LIGHTS WITHOUT CAB ( 9/2003)
• 27.17. AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (9/2003 )
• 27.18. DUAL MIRRORS WITHOUT CAB
• 27.19. CAB ATTACHING PARTS
• 27.20. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) – H70XM – H90XMS
• 27.21. SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) – H90XM – H120XM
• 27.22. SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) – H70-90XM
• 27.23. SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) – H100XM-H120XM
• 27.24. SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (48-INCH) – H70XM – H90XM
• 27.25. SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (60-INCH) – H70XM – H90XMS
• 27.26. SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) – H100XM – H120 XM
• 27.27. SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) – H70XM – H90XM