Hyster HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS (B222) Yard Master II Parts Manual

Description

• Model List:
  • HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS (B222) Yard Master II

• 1. ENGINE COVERS
• 2. ENGINE COVERS
• 3. DUST SHIELD
• 4. FLOORPLATES AND STEPS
• 5. HANDRAILS HR-45-27, HR-45-31, HR-45-36, HR45-41, HR45-41S
• 6. HANDRAILS HR45-41L, HR45-41LS
• 7. FENDERS
• 8. MIRRORS FRONT FENDER
• 9. COUNTERWEIGHT
• 10. CAB ATTACHING PARTS
• 11. CAB DOOR ATTACHING PARTS
• 12. CAB DOOR LEFT HAND
• 13. CAB DOOR RIGHT HAND
• 14. MAIN WINDOW ASSEMBLY
• 15. WINDOW WIPER SYSTEM WASHER BOTTLE KIT
• 16. WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
• 17. CAB FLOORMATS
• 18. CAB MOUNTING NON-POWERED SLIDING CAB
• 19. CAB MOUNTING POWERED SLIDING CAB
• 20. CAB PANELS
• 21. DASH AND AIR DUCT ASSEMBLY CAB
• 22. CAB SOUND REDUCTION
• 23. CAB SUNSHADE TOP
• 24. CAB SUNSHADE REAR
• 25. CAB WINDOWS
• 26. DELUXE SUSPENSION SEAT
• 27. SUSPENSION KIT ASSEMBLY
• 28. SEAT ASSEMBLY
• 29. SEAT ASSEMBLY
• 30. SEAT BACKREST EXTENSION OPTIONAL
• 31. SEAT AND SUSPENSION MOUNTING
• 32. SEAT SUSPENSION ASSEMBLY MECHANICAL
• 33. SEAT SUSPENSION ASSEMBLY AIR
• 34. ARMREST ASSEMBLY
• 35. PIVOT ARM ASSEMBLY
• 36. AIR CONDITIONING SYSTEM COMPRESSOR AND HOSES ( 6/2008)
• 37. AIR CONDITIONING SYSTEM COMPRESSOR AND HOSES – MCC (6/2008 )
• 38. HEATER HOSES
• 39. AIR CONDITIONING SYSTEM FILTER
• 40. CONDENSER ASSEMBLY THREE-FAN SYSTEM – AURORA
• 41. HEATER AND EVAPORATOR ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM – AURORA
• 42. CONDENSER HEATER AND EVAPORATOR MOUNTING – WITH THREE-FAN CONDENSER SYSTEM, AURORA
• 43. AIR CONDITIONER WITH TWO-FAN CONDENSER SYSTEM – MCC
• 44. AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 45. AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 46. CONDENSER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 47. AIR DUCT ASSEMBLY AIR CONDITIONING – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 48. CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 49. LABELS EXTERIOR
• 50. LABELS INTERIOR
• 51. AIR HORN
• 52. INSULATION MATS AND AIR DUCT CLIMATE CONTROL CAB
• 53. AIR DUCT LOUVER, CLIMATE CONTROL CAB
• 54. SEAT ASSEMBLY CLIMATE CONTROL CAB
• 55. CLIMATE CONTROL SYSTEM MCC
• 56. AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB – MCC
• 57. AIR CONDITIONER CLIMATE CONTROL CAB – MCC
• 58. CAB ASSEMBLY CLIMATE CONTROL CAB
• 59. TRAINING SEAT
• 60. HEATER AND AIR DUCT WITH TWO-FAN CONDENSER SYSTEM – MCC
• 61. AIR DUCT ASSEMBLY HEATER – WITH TWO-FAN CONDENSER SYSTEM, MCC
• 62. HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM – MCC
• 63. CONTROL PANEL ASSEMBLY HEATER – MCC
• 64. HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM – MCC
• 65. RADIO CONSOLE AND ATTACHING PARTS
• 66. CONDENSER ASSEMBLY 24V
• 67. ENGINES
• 67.1. ENGINE MOUNTS
• 67.2. ACCESSORY DRIVE PULLEY
• 67.3. ACCESSORY DRIVE PULLEY
• 67.4. FRONT ENGINE SUPPORT
• 67.5. ENGINE ASSEMBLY
• 67.6. BREATHER PLUMBING
• 67.7. FRONT DRIVE TRAIN
• 67.8. LIFTING BRACKET
• 67.9. CYLINDER BLOCK
• 67.10. CYLINDER BLOCK PLUMBING
• 67.11. CYLINDER LINER
• 67.12. CRANKSHAFT
• 67.13. ENGINE CRANKSHAFT AND MAIN BEARINGS
• 67.14. IDLER GEAR
• 67.15. FRONT GEAR COVER
• 67.16. GEAR HOUSING
• 67.17. VALVE COVER
• 67.18. ROCKER LEVERS
• 67.19. COMPRESSOR MOUNTING
• 67.20. INTAKE CONNECTOR AIR COMPRESSOR
• 67.21. VIBRATION DAMPER
• 67.22. FLYWHEEL HOUSING
• 67.23. FLYWHEEL
• 67.24. OIL FILTER AND COOLER HEAD
• 67.25. OIL COOLER WATER PLUMBING
• 67.26. OIL FILTER
• 67.27. OIL FILLER
• 67.28. CORROSION RESISTOR
• 67.29. OIL LEVEL GAUGE
• 67.30. OIL PUMP AND ATTACHING PARTS
• 67.31. NOISE PANEL
• 67.32. OIL PAN
• 67.33. OIL PAN
• 67.34. PISTON AND CONNECTING ROD
• 67.35. PISTON COOLING NOZZLE
• 67.36. CAM FOLLOWER LEVER
• 67.37. CAMSHAFT
• 67.38. CYLINDER HEAD
• 67.39. TURBOCHARGER
• 67.40. TURBOCHARGER
• 67.41. TURBOCHARGER PLUMBING
• 67.42. EXHAUST
• 67.43. EXHAUST MANIFOLD
• 67.44. EXHAUST OUTLET CONNECTION
• 67.45. AIR CLEANER PLUMBING
• 67.46. AIR TRANSFER CONNECTION
• 67.47. INTAKE MANIFOLD
• 67.48. COOLING
• 67.49. COOLING 6200 WB
• 67.50. COOLANT HEATER STARTING AID
• 67.51. FAN DRIVE AND SPACER
• 67.52. THERMOSTAT HOUSING
• 67.53. THERMOSTAT
• 67.54. RADIATOR ASSEMBLY
• 67.55. RADIATOR PLUMBING
• 67.56. WATER PUMP
• 67.57. WATER PUMP
• 67.58. HAND HOLE COVER
• 68. FUEL SYSTEM
• 68.1. FUEL SYSTEM
• 68.2. FUEL SYSTEM
• 68.3. AIR FILTER SYSTEM
• 68.4. FUEL FILTER AND WATER SEPARATOR
• 68.5. FUEL FILTER PLUMBING
• 68.6. FUEL PUMP DRIVE
• 68.7. FUEL PUMP INTAKE FITTING
• 68.8. FUEL PUMP ASSEMBLY
• 68.9. FUEL PUMP COUPLING
• 68.10. FUEL PUMP PLUMBING
• 68.11. FUEL INJECTOR
• 68.12. THROTTLE PEDAL AND LINKAGE
• 69. ELECTRICAL SYSTEM
• 69.1. ELECTRICAL SYSTEM
• 69.2. CONTROL BOX
• 69.3. BATTERIES AND CABLES
• 69.4. BOOM ELECTRICAL
• 69.5. BOOM ELECTRICAL
• 69.6. FUSE BOX
• 69.7. TRANSMISSION CONTROLLER AND SHIFT LEVER
• 69.8. CONSOLE INDICATOR DISPLAY AND CONTROLS
• 69.9. CONTROL PANEL AIR CONDITIONER
• 69.10. CONTROL PANEL ASSEMBLY CLIMATE CONTROL
• 69.11. DOOR CONTACT SWITCH
• 69.12. DOOR CONTACT SWITCH
• 69.13. DC-DC CONVERTER AND ATTACHING PARTS
• 69.14. LIGHT SWITCHES
• 69.15. SWITCHES ARMREST
• 69.16. PROXIMITY SWITCH ASSEMBLY CAB MOUNTING
• 69.17. PROXIMITY SWITCH ASSEMBLY REAR HARNESS
• 69.18. SWITCH EMERGENCY STOP – POWERED SLIDING CAB
• 69.19. LIGHT BAR AND MOUNT TWISTLOCK MODULE – LOAD MOMENT INDICATOR
• 69.20. ENGINE CONTROL SYSTEM
• 69.21. ENGINE CONTROL MODULE WIRING
• 69.22. ELECTRICAL ACCESSORIES
• 69.23. ALTERNATOR
• 69.24. ALTERNATOR MOUNTING
• 69.25. ALTERNATOR DRIVE PULLEY
• 69.26. STARTER MOTOR
• 69.27. STARTER MOTOR
• 69.28. WIRE HARNESS CHASSIS – PAGE 1 OF 2 ( S/N B222E01592E)
• 69.29. WIRE HARNESS CHASSIS – PAGE 2 OF 2 ( S/N B222E01592E)
• 69.30. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N B222E01593E S/N B222E01664F)
• 69.31. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N B222E01593E S/N B222E01664F)
• 69.32. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N B222E01665F S/N B222E01776G EXC. 01742, 01767, 01709)
• 69.33. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N B222E01665F S/N B222E01776G EXC. 01742, 01767, 01709)
• 69.34. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N B222E01777G S/N B222E01826H INC. 01742, 01767, 01709)
• 69.35. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N B222E01777G S/N B222E01826H INC. 01742, 01767, 01709)
• 69.36. WIRE HARNESS CHASSIS – PAGE 1 OF 2 (S/N B222E01827H )
• 69.37. WIRE HARNESS CHASSIS – PAGE 2 OF 2 (S/N B222E01827H )
• 69.38. WIRE HARNESS ENGINE (S/N B222E01665F )
• 69.39. WIRE HARNESS CONTROLERS (S/N B222E01665F S/N B222E01674F)
• 69.40. WIRE HARNESS REAR WIPER EXTENSION
• 69.41. WIRE HARNESS ARMREST
• 69.42. WIRE HARNESS ATTACHMENT SIGNAL – CAB TO FRAME
• 69.43. WIRE HARNESS ENGINE POWER – CAB TO FRAME
• 69.44. WIRE HARNESS POWERTRAIN SIGNAL 2 – CAB TO FRAME
• 69.45. WIRE HARNESS POWERTRAIN SIGNAL 1 – CAB TO FRAME
• 69.46. WIRE HARNESS POWERTRAIN CAN CONNECTION – CAB TO FRAME
• 69.47. WIRE HARNESS LMI CAN CONNECTION – CAB TO FRAME
• 69.48. WIRE HARNESS LMI COLOR DISPLAY
• 69.49. WIRE HARNESS LMI MONOCHROME DISPLAY
• 69.50. WIRE HARNESS CLOSED CAB
• 69.51. WIRE HARNESS SLIDING CAB
• 69.52. WIRE HARNESS REAR LIGHTS ( S/N B222E01776G EXC. 01742, 01767, 01709 (5900 Wheelbase))
• 69.53. WIRE HARNESS REAR LIGHTS ( S/N B222E01826H)
• 69.54. WIRE HARNESS REAR LIGHTS (S/N B222E01827H )
• 69.55. WIRE HARNESS EXTENSION TO REAR HARNESS (S/N B222E01827H )
• 69.56. WIRE HARNESS CAB RELAYS ( S/N B222E01525E)
• 69.57. WIRE HARNESS CAB UNDERFLOOR
• 69.58. WIRE HARNESS STEER COLUMN
• 69.59. WIRE HARNESS REAR CAB
• 69.60. WIRE HARNESS HYDRAULIC RELAYS
• 69.61. WIRE HARNESS TWIST MODULE AND LMI DISPLAY
• 69.62. WIRE HARNESS (CONTROLLERS) HR45-41L, HR45-41L-PPS, HR45-40, HR45-40-PPS (3/2007 S/N B222E01664F)
• 69.63. WIRE HARNESS (CONTROLLERS) HR45-41LS, HR45-41LS-PPS, HR45-41S, HR45-41S-PPS (3/2007 S/N B222E01668F)
• 69.64. WIRE HARNESS LH2
• 69.65. WIRE HARNESS BOOM EXTENSION – STANDARD SPREADER 1 ( S/N B222E01776G EXC. 01742, 01767, 01709)
• 69.66. WIRE HARNESS BOOM EXTENSION – STANDARD SPREADER 1 (S/N B222E01777G INC. 01742, 01767, 01709)
• 69.67. WIRE HARNESS BOOM EXTENSION – STANDARD SPREADER 2 ( S/N B222E01776G EXC. 01742, 01767, 01709)
• 69.68. WIRE HARNESS BOOM EXTENSION – STANDARD SPREADER 2 (S/N B222E01777G INC. 01742, 01767, 01709)
• 69.69. WIRE HARNESS BOOM EXTENSION – INTERMODAL HANDLER
• 69.70. WIRE HARNESS BOOM VALVES ( 5/2014)
• 69.71. WIRE HARNESS BOOM VALVES (5/2014 )
• 69.72. WIRE HARNESS FRONT LIGHTS ( 2/2008)
• 69.73. WIRE HARNESS FRONT LIGHTS (S/N B222E01759G EXC. 01763)
• 69.74. WIRE HARNESS BOOM LIGHTS – DISTRIBUTION
• 69.75. WIRE HARNESS BOOM LIGHTS – INNER AND OUTER
• 69.76. WIRE HARNESS BOOM – 6200 WB
• 69.77. WIRE HARNESS ENGINE ( S/N B222E01664F)
• 69.78. WIRE HARNESS TRANSMISSION
• 69.79. WIRE HARNESS FRONT STOP BUTTON – POWERED SLIDING CAB
• 69.80. WIRE HARNESS REAR STOP BUTTON – POWERED SLIDING CAB
• 69.81. WIRE HARNESS STABILIZERS – HR45-41, HR45-41S, HR45-41L, HR45-41LS
• 69.82. WIRE HARNESS ENGINE COMPARTMENT LIGHT
• 69.83. WIRE HARNESS STAIR LIGHT
• 69.84. WIRE HARNESS STABILIZER VALVE ( S/N B222E01635F)
• 69.85. WIRE HARNESS STABILIZER VALVE (S/N B222E01636F )
• 69.86. FRONT/REAR LIGHTS AND BACK-UP ALARM
• 69.87. BOOM LIGHTS
• 69.88. MAP LIGHT
• 69.89. CAB RECIRCULATING FAN
• 69.90. SENSOR ASSEMBLY BOOM ANGLE AND EXTENSION
• 69.91. START AID
• 69.92. SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB
• 69.93. WIRE HARNESS WINDOW WASH PUMPS
• 69.94. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 ( 7/2007)
• 69.95. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 ( 7/2007)
• 69.96. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 ( 7/2007)
• 69.97. RELAYS AND FUSES
• 69.98. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (7/2007 S/N B222E01675F INC. 01677-01678)
• 69.99. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (7/2007 S/N B222E01675F INC. 01677-01678)
• 69.100. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (7/2007 S/N B222E01675F INC. 01677-01678)
• 69.101. RELAYS AND FUSES
• 69.102. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (S/N B222E01676F S/N B222E01806H EXC. 01677-01678)
• 69.103. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (S/N B222E01676F S/N B222E01806H EXC. 01677-01678)
• 69.104. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (S/N B222E01676F S/N B222E01806H EXC. 01677-01678)
• 69.105. RELAYS AND FUSES
• 69.106. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (S/N B222E01807H 2/2011)
• 69.107. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (S/N B222E01807H 2/2011)
• 69.108. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (S/N B222E01807H 2/2011)
• 69.109. RELAYS AND FUSES
• 69.110. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (2/2011 4/2011)
• 69.111. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (2/2011 4/2011)
• 69.112. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (2/2011 4/2011)
• 69.113. RELAYS AND FUSES
• 69.114. WIRE HARNESS CAB SIDE CONSOLE – PAGE 1 OF 3 (4/2011 )
• 69.115. WIRE HARNESS CAB SIDE CONSOLE – PAGE 2 OF 3 (4/2011 )
• 69.116. WIRE HARNESS CAB SIDE CONSOLE – PAGE 3 OF 3 (4/2011 )
• 69.117. RELAYS AND FUSES
• 70. TRANSMISSION
• 70.1. TRANSMISSION LINES AND ATTACHING PARTS
• 70.2. TRANSMISSION LINES AND ATTACHING PARTS
• 70.3. TRANSMISSION ASSEMBLY
• 70.4. TRANSMISSION PUMP DRIVE
• 70.5. TRANSMISSION INPUT DRIVE GEARS
• 70.6. TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE
• 70.7. TRANSMISSION CASE AND REAR COVER
• 70.8. TRANSMISSION SPEED SENSORS
• 70.9. TRANSMISSION FORWARD, REVERSE AND SECOND, – AND THIRD OR FOURTH CLUTCH SHAFTS
• 70.10. TRANSMISSION FORWARD CLUTCH SHAFT
• 70.11. TRANSMISSION REVERSE AND SECOND CLUTCH SHAFT
• 70.12. TRANSMISSION FIRST SPEED GEARS
• 70.13. TRANSMISSION FIRST SPEED SHAFT AND IDLER GEAR
• 70.14. TRANSMISSION FIRST SPEED CLUTCH SHAFT
• 70.15. TRANSMISSION THIRD SPEED GEARS
• 70.16. TRANSMISSION THIRD SPEED CLUTCH SHAFT
• 70.17. TRANSMISSION FOURTH SPEED CLUTCH SHAFT
• 70.18. TRANSMISSION OUTPUT SHAFT
• 70.19. TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP
• 70.20. TRANSMISSION TORQUE CONVERTER AND DRIVE PLATE
• 70.21. TRANSMISSION TORQUE CONVERTER HOUSING
• 70.22. TRANSMISSION CONTROL VALVE MOUNTING
• 70.23. TRANSMISSION CONTROL VALVE ASSEMBLY
• 70.24. TRANSMISSION REMOTE FILTER AND ADAPTER
• 71. Drive Axle
• 71.1. HOUSING
• 71.2. DIFFERENTIAL AND CARRIER
• 71.3. DIFFERENTIAL AND CARRIER ALTERNATE PART
• 71.4. HUB AND SHAFT
• 71.5. HUB AND SHAFT
• 71.6. PARK BRAKE ASSEMBLY
• 72. STEERING SYSTEM
• 72.1. STEER AXLE AND ATTACHING PARTS
• 72.2. STEER AXLE ASSEMBLY HR-45-27, HR-45-31, HR45-36
• 72.3. STEER AXLE ASSEMBLY KESSLER – HR45-41, HR45-41S, HR45-41L, HR45-41LS
• 72.4. STEER AXLE ASSEMBLY OMCI – HR45-41, HR45-41S, HR45-41L, HR45-41LS
• 72.5. STEER CYLINDER HR45-41, HR45-41S, HR45-41L, HR45-41LS
• 72.6. STEER CYLINDER HR-45-27, HR-45-31, HR-45-36 ( S/N B222E01926J)
• 72.7. STEER CYLINDER HR-45-27, HR-45-31, HR-45-36 ONLY (S/N B222E01927J )
• 72.8. STEERING COLUMN AND ATTACHING PARTS
• 72.9. STEER COLUMN ASSEMBLY
• 72.10. STEER COLUMN ASSEMBLY ALTERNATE CONFIGURATION
• 72.11. STEERING COLUMN
• 72.12. STEERING CONTROL UNIT