Hyster J30-35-40ZT (J160) Parts Manual

Description

• Model List:
  • J30-35-40ZT (J160)

• 1. BATTERY COMPARTMENT AND COVERS
• 2. BATTERY COVER UL-EE
• 3. COVER HINGES AND BRACKETS
• 4. COUNTERWEIGHT
• 5. DECAL AND PLATE LOCATION
• 6. FLOOR PLATES
• 7. LOAD BACKREST EXTENSION
• 8. OVERHEAD GUARD
• 9. SEAT NON-SUSPENSION
• 10. SEAT SEMI-SUSPENSION
• 11. SEAT SEMI-SUSPENSION – W/E-HYD CONTROL ARM (8/2006 )
• 12. SEAT FULL SUSPENSION – (WITH AND WITHOUT E-HYDRAULIC CONTROLS)
• 13. SEAT FULL SUSPENSION – W/E-HYD CONTROL ARM (8/2006 )
• 14. STATIC STRAP
• 15. LABELS MINI LEVERS
• 16. ELECTRICAL SYSTEM
• 16.1. HORN ASSEMBLY
• 16.2. BATTERY CONNECTOR
• 16.3. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES – DATE CODE 0724
• 16.4. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743
• 16.5. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (FOUR fUNCTION) – DATE CODE 0725 THRU 0743
• 16.6. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744
• 16.7. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744
• 16.8. ELECTRO-HYDRAULIC CONTROL
• 16.9. TRACTION CONTROLLER CONTACTOR HYDRAULIC
• 16.10. TRACTION CONTROLLER TRANSISTOR/PREMIUM
• 16.11. CONTACTOR PANEL
• 16.12. CONTACTOR
• 16.13. CONTACTOR EE
• 16.14. DASH DISPLAY
• 16.15. TURN SIGNAL AND FLASHER UNIT
• 16.16. EMERGENCY STOP
• 16.17. MAIN WIRE HARNESS
• 16.18. WIRE HARNESS JOYSTICK
• 16.19. WIRE HARNESS MANUAL VALVE – CONTACTOR HYDRAULIC (S/N J160N02250C )
• 17. DRIVE UNIT
• 17.1. DRIVE TIRE AND WHEEL ASSEMBLY
• 17.2. DRIVE UNIT
• 17.3. TRACTION MOTOR
• 17.4. TRANSMISSION
• 18. STEERING SYSTEM
• 18.1. GEAR PUMP
• 18.2. HAND PUMP
• 18.3. SHIFT LEVER
• 18.4. STEER AXLE
• 18.5. STEER COLUMN
• 18.6. STEER PUMP AND MOTOR
• 18.7. STEER TIRE AND WHEEL ASSEMBLY SOLID PNEUMATIC
• 18.8. STEER TIRE AND WHEEL ASSEMBLY CUSHION
• 18.9. STEER TIRE AND WHEEL ASSEMBLY NON-MARKING CUSHION
• 19. BRAKE/ACCELERATOR SYSTEM
• 19.1. ACCELERATOR ASSEMBLY
• 19.2. ACCELERATOR PEDAL
• 19.3. BRAKE ASSEMBLY
• 19.4. MASTER CYLINDER
• 19.5. PARKING BRAKE
• 20. HYDRAULIC SYSTEM
• 20.1. HYDRAULIC HOSE AND FITTINGS MANUAL
• 20.2. HYDRAULIC GEAR PUMP
• 20.3. HYDRAULIC PUMP MOTOR
• 20.4. TILT CYLINDER TWO STAGE LIMITED FREE-LIFT
• 20.5. TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT
• 20.6. TILT CYLINDER THREE STAGE FULL FREE-LIFT
• 20.7. TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT
• 20.8. TILT CYLINDER TWO STAGE FULL FREE-LIFT
• 20.9. TILT CYLINDER ATTACHING PARTS TWO STAGE FULL FREE-LIFT
• 20.10. TILT CYLINDER FOUR STAGE FULL FREE-LIFT
• 20.11. TILT CYLINDER ATTACHING PARTS FOUR STAGE FULL FREE-LIFT
• 20.12. HANDLEVER
• 20.13. HYDRAULIC VALVE AND ATTACHING PARTS MANUAL
• 20.14. ELECTRO-HYDRAULIC CONTROL VALVE
• 20.15. ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION
• 20.16. ELECTRO-HYDRAULIC TILT VALVE SECTION
• 20.17. ELECTRO-HYDRAULIC AUXILIARY ONE VALVE SECTION
• 20.18. ELECTRO-HYDRAULIC AUXILIARY TWO VALVE SECTION
• 20.19. ELECTRO-HYDRAULIC JOYSTICK
• 20.20. HYDRAULIC HOSE AND FITTINGS ELECTRO
• 20.21. HYDRAULIC TANK ASSEMBLY
• 20.22. MANUAL CONTROL VALVE
• 20.23. INLET SECTION MANUAL HYDRAULIC CONTROL VALVE
• 20.24. LIFT SECTION MANUAL HYDRAULIC CONTROL VALVE
• 20.25. TILT SECTION MANUAL HYDRAULIC CONTROL VALVE
• 20.26. AUXILIARY ONE AND TWO SECTIONS MANUAL HYDRAULIC CONTROL VALVE – THREE FUNCTION
• 20.27. OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE – 3 FUNCTION
• 21. Mast-Two Stage Limited Free-Lift
• 21.1. OUTER MAST B661 (10/2005 )
• 21.2. INNER MAST B661 (10/2005 )
• 21.3. MAIN LIFT ASSEMBLY B661 (10/2005 )
• 21.4. MAIN LIFT CYLINDER RIGHT HAND – B661 (10/2005 )
• 21.5. MAIN LIFT CYLINDER LEFT HAND – B661 (10/2005 )
• 21.6. HEADER HOSE B661 (10/2005 )
• 21.7. OUTER MAST TWO STAGE LIMITED FREE-LIFT – A661 ( 10/2005)
• 21.8. INNER MAST TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 21.9. MAIN LIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 21.10. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 21.11. HEADER HOSE TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 21.12. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 22. Mast-Three Stage Full Free-Lift
• 22.1. OUTER MAST B662 (10/2005 )
• 22.2. INTERMEDIATE MAST B662 (10/2005 )
• 22.3. INNER MAST B662 (10/2005 )
• 22.4. MAIN LIFT B662 (10/2005 )
• 22.5. MAIN LIFT CYLINDER RIGHT HAND – B662 (10/2005 )
• 22.6. MAIN LIFT CYLINDER LEFT HAND – B662 (10/2005 )
• 22.7. FREE-LIFT B662 (10/2005 )
• 22.8. FREE-LIFT CYLINDER B662 (10/2005 )
• 22.9. CARRIAGE THREE STAGE FULL FREE LIFT – B662 (10/2005 )
• 22.10. OUTER MAST THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.11. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.12. INNER MAST THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.13. MAIN LIFT ASSEMBLY THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.14. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.15. FREE-LIFT THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.16. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.17. CARRIAGE THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.18. HEADER HOSE THREE STAGE FULL FREE-LIFT ( 10/2005)
• 22.19. HEADER HOSE THREE STAGE FULL FREE-LIFT – B662 (10/2005 9/2007)
• 22.20. HEADER HOSE THREE STAGE FULL FREE-LIFT – B662 (9/2007 S/N B662V06160G)
• 22.21. HEADER HOSE THREE STAGE FULL FREE-LIFT – B662 (S/N B662V06161G )
• 23. Mast-Two Stage Full Free-Lift
• 23.1. OUTER MAST B663 (10/2005 )
• 23.2. INNER MAST B663 (10/2005 )
• 23.3. MAIN LIFT B663 (10/2005 )
• 23.4. MAIN LIFT CYLINDER LEFT HAND – B663 (10/2005 )
• 23.5. MAIN LIFT CYLINDERS RIGHT HAND – B663 (10/2005 )
• 23.6. FREE-LIFT B663 (10/2005 )
• 23.7. FREE-LIFT CYLINDER B663 (10/2005 )
• 23.8. HEADER HOSE TWO STAGE FULL FREE – B663 (10/2005 )
• 23.9. HEADER HOSE TWO STAGE FULL FREE- LIFT – B663
• 23.10. CARRIAGE TWO STAGE FULL FREE – B663 (10/2005 )
• 23.11. OUTER MAST TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.12. INNER MAST TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.13. MAIN LIFT ASSEMBLY TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.14. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.15. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.16. FREE-LIFT TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.17. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.18. CARRIAGE TWO STAGE FULL FREE-LIFT ( 10/2005)
• 23.19. HEADER HOSE TWO STAGE FULL FREE-LIFT ( 10/2005)
• 24. MAST-FOUR STAGE FULL FREE-LIFT
• 24.1. OUTER MAST FOUR STAGE FULL FREE-LIFT
• 24.2. OUTER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT
• 24.3. INNER INTERMEDIATE MAST FOUR STAGE FULL FREE-LIFT
• 24.4. INNER MAST FOUR STAGE FULL FREE-LIFT
• 24.5. MAIN LIFT CYLINDER RIGHT HAND – FOUR STAGE FULL FREE-LIFT
• 24.6. MAIN LIFT CYLINDER LEFT HAND – FOUR STAGE FULL FREE-LIFT
• 24.7. FREE LIFT CYLINDER FOUR STAGE FULL FREE-LIFT
• 24.8. LIFT CHAINS FOUR STAGE FULL FREE-LIFT
• 24.9. FREE LIFT HOSE FOUR STAGE FULL FREE-LIFT
• 24.10. LOWERING CONTROL VALVE FOUR STAGE FULL FREE-LIFT
• 24.11. CARRIAGE FOUR ROLLER – FOUR STAGE FULL FREE-LIFT
• 24.12. CARRIAGE SIX ROLLER – FOUR STAGE FULL FREE-LIFT
• 24.13. HOSE ATTACHING PARTS SINGLE FUNCTION – FOUR STAGE FULL FREE-LIFT
• 24.14. HOSE ATTACHING PARTS DOUBLE FUNCTION – FOUR STAGE FULL FREE-LIFT
• 25. OPTIONS
• 25.1. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT – B661 (10/2005 )
• 25.2. AUXILIARY TUBE EXTENSIONS TWO AND THREE STAGE FULL FREE-LIFT – B662 AND B663 (10/2005 )
• 25.3. AUXILIARY TUBE EXTENTIONS INTEGRAL SIDESHIFT CARRIAGE – TWO AND THREE STAGE FULL FREE-LIFT ( 10/2005)
• 25.4. AUXILIARY TUBE EXTENTIONS INTEGRAL SIDESHIFT CARRIAGE – TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 25.5. AUXILIARY TUBE EXTENTIONS STANDARD CARRIAGE – TWO AND THREE STAGE FULL FREE-LIFT ( 10/2005)
• 25.6. AUXILIARY TUBE EXTENTIONS STANDARD CARRIAGE – TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 25.7. INTEGRAL SIDESHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT ( 10/2005)
• 25.8. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT – B661 (10/2005 )
• 25.9. INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT ( 10/2005)
• 25.10. INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT ( 10/2005)
• 25.11. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – B662 AND B663 (10/2005 )
• 25.12. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES ( 10/2005)
• 25.13. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT – B662, B663 (10/2005 )
• 25.14. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT – B661 (10/2005 )
• 25.15. INTEGRAL SIDE-SHIFT CYLINDER
• 25.16. BACK-UP ALARM
• 25.17. BATTERY SLIDER AND RETAINER
• 25.18. BATTERY SPACER
• 25.19. DC CONVERTER 36/48 VOLT TO 12 VOLT
• 25.20. DC CONVERTER PREMIUM
• 25.21. SERVICE SOFTWARE AND INTERFACE CABLE
• 25.22. FRONT LIGHTS
• 25.23. FRONT LIGHTS DRIVE-IN RACK
• 25.24. TAIL, BRAKE, AND BACK-UP LIGHTS
• 25.25. REAR WORK LIGHT
• 25.26. REAR WORK LIGHT DRIVE-IN RACK
• 25.27. LED LIGHTS, BACK-UP AND BRAKE
• 25.28. STROBE LIGHT/REAR LIGHT COMBINATION
• 25.29. STROBE LIGHT/REAR LIGHT COMBINATION DRIVE-IN RACK
• 25.30. STROBE LIGHT
• 25.31. STROBE LIGHT DRIVE-IN RACK
• 25.32. STROBE LIGHT LED OPTION
• 26. FIELD CONVERSION KITS
• 26.1. DIRECTIONAL CONTROL CONVERSION KIT
• 26.2. HYDRAULICS
• 26.3. MINI LEVER CONVERSION KIT ELECTRO HYDRAULIC 3 TO 4 FUNCTION – WITH INTERLOCK
• 26.4. MINI LEVER CONVERSION KIT ELECTRO HYDRAULIC 3 TO 4 FUNCTION – WITHOUT INTERLOCK
• 26.5. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT ( S/N B662V06160G)
• 26.6. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT (S/N B662V06161G )
• 27. NUMERICAL INDEX