Hyster J80XN, J90XN, J100XN, J100XLN, J110XN, J120XN (A970) Parts Manual

Description

• Model List:
  • J80XN, J90XN, J100XN, J100XLN, J110XN, J120XN (A970)

• 1. HOOD ASSEMBLY AND ATTACHING PARTS
• 2. OVERHEAD GUARD
• 3. COUNTERWEIGHT AND BATTERY COVERS
• 4. COUNTERWEIGHT
• 5. OPERATOR COMPARTMENT
• 6. OPERATOR COMPARTMENT
• 7. OPERATOR COMPARTMENT HORIZONTAL AND VERTICAL BATTERY REMOVAL (12/2017 )
• 8. SOUND LINERS
• 9. FENDERS
• 10. FENDER EXTENSIONS AND MUD GUARDS STANDARD TREAD
• 11. FENDER EXTENSIONS AND MUD GUARDS WIDE TREAD AND DUAL WHEEL
• 12. DASH AND STEERING COLUMN COVERS FIXED COLUMN
• 13. DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN
• 14. FLOORPLATES, STEPS AND COVERS
• 15. SEATS NON SUSPENSION – WITH HIP RESTRAINTS
• 16. FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 17. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 2 OF 4
• 18. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4
• 19. SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 20. ARMREST SLIDER ASSEMBLY
• 21. CAB FRONT PANEL AND WIPER
• 22. CAB FRONT PANEL ASSEMBLY
• 23. CAB REAR PANEL
• 24. CAB REAR PANEL ASSEMBLY
• 25. CAB HEADLINER
• 26. CAB DOOR INSTALLATION
• 27. CAB LEFT HAND DOOR ASSEMBLY – WITH HORIZONTAL BATTERY REMOVAL
• 28. CAB RIGHT HAND DOOR ASSEMBLY – WITH HORIZONTAL BATTERY REMOVAL
• 29. CAB WINDOW – LH DOOR
• 30. CAB WINDOW – RH DOOR
• 31. CAB HEATER AND ATTACHING PARTS
• 32. CAB HEATER
• 33. CAB TOP PANEL – PAGE 1 OF 2
• 34. CAB TOP PANEL – PAGE 2 OF 2
• 35. BATTERY REMOVAL AND SPACERS VERTICAL BATTERY REMOVAL
• 36. BATTERY REMOVAL AND SPACERS HORIZONTAL BATTERY REMOVAL
• 37. HORIZONTAL BATTERY REMOVAL BATTERY TRAY – WITH FORK LIFT REMOVAL (12/2017 )
• 38. HORIZONTAL BATTERY REMOVAL HINGED DOOR ASSEMBLY (12/2017 12/2018)
• 39. HORIZONTAL BATTERY REMOVAL HINGED DOOR ASSEMBLY (12/2018 )
• 40. HORIZONTAL BATTERY REMOVAL DROP IN DOOR (12/2017 )
• 41. HORIZONTAL BATTERY REMOVAL DOOR ASSEMBLY – AND ASSOCIATED PARTS (12/2017 )
• 42. HORIZONTAL BATTERY REMOVAL BATTERY RETENTION GROUP (12/2017 )
• 43. HORIZONTAL BATTERY REMOVAL BATTERY SPACERS (12/2017 )
• 44. HORIZONTAL BATTERY REMOVAL ROLLERS AND TRAYS (12/2017 )
• 45. HORIZONTAL BATTERY REMOVAL LEFT BATTERY DOOR ANCILLARY COMPONENTS (12/2017 )
• 46. BATTERY STAND FOR POWERED BATTERY EXTRACTION STACKER (12/2017 )
• 47. NAMEPLATES AND LABELS SHEET 1 OF 2
• 48. NAMEPLATES AND LABELS SHEET 2 OF 2
• 49. NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS
• 50. LOAD BACKREST
• 51. FORKS STANDARD TAPER CLASS III AND CLASS IV
• 52. FORKS POLISHED FORK WITH FULL BOTTOM TAPER – CLASS III AND CLASS IV
• 53. FORKS OPTIONAL LATCH
• 54. FORKS WITH LEVER CLASS III – OPTIONAL
• 55. FORKS CLASS IV – OPTIONAL
• 56. ELECTRICAL SYSTEM
• 56.1. ELECTRICAL ARRANGEMENT
• 56.2. LIGHTS TAIL, BACK-UP, AND STROBE
• 56.3. BATTERY CONNECTOR
• 56.4. FAST CONNECT RAPID CHARGE ASSEMBLY
• 56.5. BATTERY CABLE FAST CONNECT RAPID CHARGE (S/N A970B01776M )
• 56.6. CONTACTOR AND FUSE MOUNTING UL-E ( 11/2015)
• 56.7. CONTACTOR AND FUSE MOUNTING UL-EE ( 11/2015)
• 56.8. CONTACTOR AND FUSE MOUNTING WITH SEALED CONTACTORS – UL E/EE (11/2015 )
• 56.9. CONTACTOR AND FUSE MOUNTING SEALED CONTACTORS W/OUTDOOR PROTECTION
• 56.10. CONTACTOR ASSEMBLY UL-EE ( 11/2015)
• 56.11. CONTACTOR ASSEMBLY UL-E 36/48V ( 11/2015)
• 56.12. CONTROL PANEL PUMP MOTOR ( S/N A970B01775M)
• 56.13. CONTROL PANEL PUMP MOTOR (S/N A970B01776M )
• 56.14. CONTROL PANEL TRACTION MOTOR ( S/N A970B01775M)
• 56.15. CONTROL PANEL TRACTION MOTOR (S/N A970B01776M )
• 56.16. POWER CABLES
• 56.17. POWER CABLES
• 56.18. DRIP PLATE, STATIC STRAP AND ATTACHING PARTS
• 56.19. DRIP PLATE, STATIC STRAP AND ATTACHING PARTS
• 56.20. TILT SENSOR GROUP
• 56.21. DISPLAY
• 56.22. AUXILIARY PLUG AND WIRE HARNESS
• 56.23. RELAYS W/ OUTDOOR PROTECTION
• 56.24. FUSE ASSEMBLY FRONT WIPER
• 56.25. MINI-LEVER CONTROLS 3 FUNCTION ( PENDING PER ECN 16094502)
• 56.26. MINI-LEVER CONTROLS 3 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 )
• 56.27. MINI-LEVER CONTROLS 3 FUNCTION – WITH RTST (PENDING PER ECN 16094502 )
• 56.28. MINI-LEVER CONTROLS 4 FUNCTION ( PENDING PER ECN 16094502)
• 56.29. MINI-LEVER CONTROLS 4 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 )
• 56.30. MINI-LEVER CONTROLS 4 FUNCTION – WITH RTST (PENDING PER ECN 16094502 )
• 56.31. WIRE HARNESS AUXILIARY PLUG
• 56.32. WIRE HARNESS EMERGENCY DISCONNECT
• 56.33. WIRE HARNESS FRONT WIPER
• 56.34. WIRE HARNESS REAR WIPER
• 56.35. WIRE HARNESS LEFT HAND FRONT SWITCH
• 56.36. WIRE HARNESS FRONT LIGHT SWITCH – WITH OUTDOOR PROTECTION
• 56.37. WIRE HARNESS REAR WIPER – WITH OUTDOOR PROTECTION PACKAGE
• 56.38. WIRE HARNESS FRONT WIPER – WITH OUTDOOR PROTECTION PACKAGE
• 56.39. WIRE HARNESS JUMPER – WITH DIODES ( S/N A970B01775M)
• 56.40. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 ( S/N A970B01656L)
• 56.41. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 ( S/N A970B01656L)
• 56.42. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (S/N A970B01657L )
• 56.43. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (S/N A970B01657L )
• 56.44. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS WITH OUTDOOR PROTECTION – SHEET 1 OF 2
• 56.45. WIRE HARNESS MAIN WITH MANUAL HYDRAULICS WITH OUTDOOR PROTECTION – SHEET 2 OF 2
• 56.46. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 ( S/N A970B01656L)
• 56.47. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 ( S/N A970B01656L)
• 56.48. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (S/N A970B01657L )
• 56.49. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (S/N A970B01657L )
• 56.50. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS WITH OUTDOOR PROTECTION – SHEET 1 OF 2
• 56.51. WIRE HARNESS MAIN WITH ELECTRO-HYDRAULICS WITH OUTDOOR PROTECTION – SHEET 2 OF 2
• 56.52. WIRE HARNESS MANUAL INTERLOCK
• 56.53. WIRE HARNESS LH LIGHTS WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS ( S/N A970B01651L)
• 56.54. WIRE HARNESS LH LIGHTS WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS (S/N A970B01651L )
• 56.55. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS ( S/N A970B01650L)
• 56.56. WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS (S/N A970B01651L )
• 56.57. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS ( S/N A970B01651L)
• 56.58. WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS (S/N A970B01651L )
• 56.59. WIRE HARNESS SEAT – MANUAL HYDRAULIC
• 56.60. WIRE HARNESS SEAT – MANUAL HYDRAULICS WITH INTERLOCK
• 56.61. WIRE HARNESS SEAT – E-HYDRAULIC
• 56.62. WIRE HARNESS STEERING COLUMN
• 56.63. WIRE HARNESS HEATER 80V (11/2015 )
• 57. DRIVE UNIT
• 57.1. TRANSAXLE AND ATTACHING PARTS
• 57.2. TRANSAXLE ASSEMBLY SHEET 1 OF 3 ( S/N A970B01764M)
• 57.3. TRANSAXLE ASSEMBLY SHEET 2 OF 3 ( S/N A970B01764M)
• 57.4. TRANSAXLE ASSEMBLY SHEET 3 OF 3 ( S/N A970B01764M)
• 57.5. TRANSAXLE ASSEMBLY SHEET 1 OF 3 (S/N A970B01765M )
• 57.6. TRANSAXLE ASSEMBLY SHEET 2 OF 3 (S/N A970B01765M )
• 57.7. TRANSAXLE ASSEMBLY SHEET 3 OF 3 (S/N A970B01765M )
• 57.8. DRIVE TIRES AND WHEELS J80-90XN
• 57.9. DRIVE TIRES AND WHEELS J100XN-120XN
• 57.10. DRIVE TIRE AND WHEEL DUAL WHEELS – J80-120XN
• 58. STEERING SYSTEM
• 58.1. STEER AXLE AND ATTACHING PARTS
• 58.2. STEERING CYLINDER
• 58.3. STEER TIRE AND WHEEL
• 58.4. STEERING WHEEL AND COLUMN FIXED
• 58.5. STEERING WHEEL AND COLUMN TELESCOPIC
• 58.6. STEERING COLUMN ASSEMBLY FIXED ( S/N A970B01651L)
• 58.7. STEERING COLUMN ASSEMBLY FIXED (S/N A970B01651L )
• 58.8. STEERING COLUMN ASSEMBLY TELESCOPIC ( S/N A970B01651L)
• 58.9. STEERING COLUMN ASSEMBLY TELESCOPIC (S/N A970B01651L )
• 58.10. STEER PUMP ASSEMBLY
• 58.11. STEER PUMP ASSEMBLY
• 58.12. STEERING ACCUMULATOR
• 59. BRAKE/ACCELERATOR SYSTEM
• 59.1. ACCELERATOR PEDAL ASSEMBLY (STANDARD)
• 59.2. ACCELERATOR PEDAL ASSEMBLY (MONOTROL)
• 59.3. BRAKE SYSTEM
• 59.4. BRAKE SYSTEM
• 59.5. BRAKE ASSEMBLY
• 59.6. MASTER CYLINDER
• 59.7. PARKING BRAKE VALVE
• 60. HYDRAULIC SYSTEM
• 60.1. HYDRAULIC SUPPLY AND RETURN
• 60.2. HYDRAULIC SUPPLY AND RETURN WITH OIL COOLER AND VENTED SIDE PANELS
• 60.3. HYDRAULIC HOSES HOIST, TILT AND MAST
• 60.4. HYDRAULIC HOSES STEERING
• 60.5. HYDRAULIC TANK AND ATTACHING PARTS
• 60.6. HYDRAULIC PUMP AND MOTOR STANDARD PUMP
• 60.7. HYDRAULIC MOTOR ASSEMBLY
• 60.8. HYDRAULIC MOTOR ASSEMBLY
• 60.9. HYDRAULIC PUMP 33 cc
• 60.10. OIL COOLER
• 60.11. MANUAL CONTROL LEVERS THREE AND FOUR FUNCTION
• 60.12. HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 60.13. VALVE ASSEMBLY LIFT, TILT, AND AUXILIARY – MANUAL HYDRAULIC
• 60.14. VALVE ASSEMBLY INLET SECTION – MANUAL AND ELECTRONIC
• 60.15. HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 60.16. HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRONIC – THREE AND FOUR FUNCTION
• 60.17. VALVE ASSEMBLY LIFT, TILT, AND AUXILIARY – ELECTRIC HYDRAULIC
• 60.18. TILT CYLINDER AND MAST INSTALLATION
• 60.19. TILT CYLINDER ASSEMBLY
• 61. Mast-Two Stage Limited Free-Lift
• 61.1. MAST ASSEMBLY OUTER MAST (J80-90XN) – B749 – TWO STAGE LIMITED FREE-LIFT
• 61.2. MAST ASSEMBLY OUTER MAST (J100-120XN) – B750 – TWO STAGE LIMITED FREE-LIFT
• 61.3. MAST ASSEMBLY INNER MAST (J80-90XN) – B749 – TWO STAGE LIMITED FREE-LIFT
• 61.4. MAST ASSEMBLY INNER MAST (J100-120XN) – B750 – TWO STAGE LIMITED FREE-LIFT
• 61.5. MAST ASSEMBLY MAIN LIFT (J80-90XN) – B749 – TWO STAGE LIMITED FREE-LIFT ( S/N A970B01651L)
• 61.6. MAST ASSEMBLY MAIN LIFT (J80-90XN) – B749 – TWO STAGE LIMITED FREE-LIFT (S/N A970B01651L )
• 61.7. MAST ASSEMBLY MAIN LIFT (J100-120XN) – B750 – TWO STAGE LIMITED FREE-LIFT ( S/N A970B01651L)
• 61.8. MAST ASSEMBLY MAIN LIFT (J100-120XN) – B750 – TWO STAGE LIMITED FREE-LIFT (S/N A970B01651L )
• 61.9. MAST ASSEMBLY MAIN CYLINDER (J80-90XN) – B749 – TWO STAGE LIMITED FREE-LIFT
• 61.10. MAST ASSEMBLY MAIN CYLINDER (J100-120XN) – B750 – TWO STAGE LIMITED FREE-LIFT
• 61.11. HEADER HOSE (J80-90XN) – B749 TWO STAGE LIMITED FREE-LIFT
• 61.12. HEADER HOSE (J100-120XN) – B750 TWO STAGE LIMITED FREE-LIFT
• 61.13. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 61.14. ATTACHMENT CARRIAGE TWO STAGE LIMITED FREE-LIFT – J100-120XN
• 62. Mast-Three Stage Full Free-Lift
• 62.1. MAST ASSEMBLY OUTER MAST (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT
• 62.2. MAST ASSEMBLY OUTER MAST (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT
• 62.3. MAST ASSEMBLY INTERMEDIATE MAST (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT
• 62.4. MAST ASSEMBLY INTERMEDIATE MAST (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT
• 62.5. MAST ASSEMBLY – INNER MAST AND FREE LIFT (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT ( S/N B751B02507B)
• 62.6. MAST ASSEMBLY – INNER MAST AND FREE LIFT (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT (S/N B751B03508B )
• 62.7. MAST ASSEMBLY – INNER MAST AND FREE LIFT (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT ( S/N B752B03220B)
• 62.8. MAST ASSEMBLY – INNER MAST AND FREE LIFT (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT (S/N B752B03221B )
• 62.9. MAST ASSEMBLY MAIN LIFT (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT ( S/N A970B01651L)
• 62.10. MAST ASSEMBLY MAIN LIFT (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT (S/N A970B01651L )
• 62.11. MAST ASSEMBLY MAIN LIFT (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT ( S/N A970B01651L)
• 62.12. MAST ASSEMBLY MAIN LIFT (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT (S/N A970B01651L )
• 62.13. MAST ASSEMBLY MAIN LIFT CYLINDER ASSEMBLY (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT
• 62.14. MAST ASSEMBLY MAIN LIFT CYLINDER ASSEMBLY (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT
• 62.15. MAST ASSEMBLY FREE LIFT CYLINDER ASSEMBLY (J80-90XN) – B751 – THREE STAGE FULL FREE LIFT
• 62.16. MAST ASSEMBLY FREE LIFT CYLINDER ASSEMBLY (J100-120XN) – B752 – THREE STAGE FULL FREE LIFT
• 62.17. HEADER HOSE (J80-90XN) – B751 THREE STAGE FULL FREE-LIFT
• 62.18. HEADER HOSE (J100-120XN) – B752 THREE STAGE FULL FREE-LIFT
• 62.19. CARRIAGE THREE STAGE FULL FREE LIFT
• 62.20. ATTACHMENT CARRIAGE THREE STAGE FULL FREE-LIFT – J100-120XN
• 63. Mast-Two Stage Full Free-Lift
• 63.1. MAST ASSEMBLY OUTER MAST AND MAIN LIFT (J80-90XN) – B753 – TWO STAGE FULL FREE LIFT
• 63.2. MAST ASSEMBLY OUTER MAST AND MAIN LIFT (J100-120XN) – B754 – TWO STAGE FULL FREE LIFT
• 63.3. MAST ASSEMBLY INNER MAST AND FREE LIFT (J80-90XN) – B753 – TWO STAGE FULL FREE LIFT
• 63.4. MAST ASSEMBLY INNER MAST AND FREE LIFT (J100-120XN) – B754 – TWO STAGE FULL FREE LIFT
• 63.5. MAST ASSEMBLY MAIN LIFT CYLINDER (J80-90XN) – B753 – TWO STAGE FULL FREE LIFT
• 63.6. MAST ASSEMBLY MAIN LIFT CYLINDER (J100-120XN) – B754 – TWO STAGE FULL FREE LIFT
• 63.7. MAST ASSEMBLY FREE LIFT CYLINDER (J80-90XN) – B753 – TWO STAGE FULL FREE LIFT
• 63.8. MAST ASSEMBLY FREE LIFT CYLINDER (J100-120XN) – B754 – TWO STAGE FULL FREE LIFT
• 63.9. HEADER HOSE (J80-90XN) – B753 TWO STAGE FULL FREE-LIFT
• 63.10. HEADER HOSE (J100-120XN) – B754 TWO STAGE FULL FREE-LIFT
• 63.11. CARRIAGE TWO STAGE FULL FREE-LIFT
• 63.12. ATTACHMENT CARRIAGE TWO STAGE FULL FREE-LIFT – J100-120XN
• 64. OPTIONS
• 64.1. TRACTION SPEED LIMITER STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES ( 3/2019)
• 64.2. TRACTION SPEED LIMITER STANDARD CARRIAGE (3/2019 )
• 64.3. TRACTION SPEED LIMITER ISS CARRIAGE (3/2019 )
• 64.4. MIRROR (STANDARD)
• 64.5. MIRROR (PANORAMIC)
• 64.6. ACCUMULATOR
• 64.7. IMPACT SENSOR
• 64.8. DC-DC CONVERTER PRIMARY AND AUXILIARY
• 64.9. WIRE HARNESS INTERFACE FRONT/REAR LIGHTS