Hyster Operator Cab Service Manual 4278188

Description

• Model List:
  • Operator Cab

• 1. RM2311-(07-2020)-UK-EN
• 1.1. Series Code / Model Designation Reference Table
• 1.2. General
• 1.3. Precautions
• 1.4. Section 1 – Cab Repair
• 1.4.1. Operators Cab Assembly
• 1.4.2. Cab Windows
• 1.4.3. Cab Door Assembly
• 1.4.4. Steering Wheel and Steering Column Assembly
• 1.4.5. Power Assist Armrest
• 1.4.6. Armrest Components
• 1.4.7. Display Replacement
• 1.4.8. Seat Assembly
• 1.4.9. Cab Interior
• 1.4.10. Accessories
• 1.4.11. Checks and Adjustments
• 1.5. Section 2 – Cab Heater and Air Conditioner Repair
• 1.5.1. Heater Assembly
• 1.5.2. Heater Parts
• 1.5.3. Filtration
• 1.5.4. Air Conditioning Technical Detail
• 1.5.5. Maintenance, Service and Repairs
• 2. RM2312-(07-2020)-UK-EN
• 2.1. Series Code / Model Designation Reference Table
• 2.2. General
• 2.2.1. Precautions
• 2.3. Cooling System
• 2.3.1. Cooling System Assembly
• 2.4. Cooling System Components
• 2.4.1. Fan and Fan Motor
• 2.4.2. Cooler Core Replacement for Transmission and Hydraulic System
• 2.5. Checks and Adjustments
• 2.5.1. Basic Checks
• 2.5.2. Coolant Quality Checks
• 2.5.3. Coolant Flow Checks
• 2.5.4. Leak Test
• 2.5.5. External Leak Test
• 2.5.6. Internal Leak Test
• 2.5.7. Fan Drive System Checks
• 2.5.8. Brake Cooling System Checks
• 2.5.9. Engine Cooling System Maintenance
• 3. RM2313-(07-2020)-UK-EN
• 3.1. Series Code / Model Designation Reference Table
• 3.2. General
• 3.2.1. Precautions
• 3.3. Special Tools
• 3.4. Section 1 – Drive Shaft Repair
• 3.4.1. Drive Shaft Assembly
• 3.5. Section 2 – Engine and Transmission Repair
• 3.5.1. Engine and Transmission Assembly
• 3.5.2. Engine Repair
• 3.5.3. Transmission Assembly
• 3.5.4. Transmission Components
• 3.5.5. Transmission Test and Calibration
• 3.5.6. Electrical Specifications
• 3.6. Section 3 – Engine Intake and Exhaust Repair
• 3.6.1. Air Filter Assembly
• 3.6.2. Fuel Tank
• 3.6.3. DEF System
• 3.6.4. DEF System Assembly
• 3.6.5. DEF System Components
• 3.6.6. Checks and Adjustments
• 3.6.7. Exhaust System
• 3.7. Section 4 – Drive Axle Repair
• 3.7.1. Drive Axle Assembly
• 3.7.2. Drive Axle Components
• 3.7.3. Drive Axle Checks and Adjustments
• 3.7.4. Drive Axle Torque Specifications
• 3.8. Section 5 – Steering Axle Repair
• 3.8.1. Steering Axle Assembly
• 3.8.2. Steer Axle Components
• 3.8.3. Steer Axle Torque Specifications
• 4. RM2314-(07-2020)-UK-EN
• 4.1. Series Code / Model Designation Reference Table
• 4.2. General
• 4.2.1. Precautions
• 4.3. Section 1 – Hydraulic System Repair
• 4.3.1. Hydraulic Plate Assembly
• 4.3.2. Hydraulic Plate Components
• 4.3.3. Telescoping Manifold
• 4.3.4. Stabilizer Manifold
• 4.3.5. Variable Displacement Pumps
• 4.3.6. Hydraulic Tank
• 4.3.7. Checks and Adjustments
• 4.4. Section 2 – Steering System Hydraulics Repair
• 4.4.1. Steering Control Unit
• 4.4.2. Steering Cylinder
• 4.4.3. Steering System Torque Specifications
• 4.5. Section 3 – Brake System Hydraulics Repair
• 4.5.1. Brake Treadle Valve
• 4.5.2. Brake System Accumulator
• 4.5.3. Brake System Checks and Adjustments
• 4.6. Section 4 – Cylinder Repair
• 4.6.1. Boom Cylinders
• 4.6.2. Derricking Cylinder
• 4.6.3. Attachment Cylinders
• 4.6.4. Intermodal Handler Cylinders
• 4.6.5. Stabilizer Cylinders
• 4.6.6. Cylinder Torque Specifications
• 5. RM2315-(09-2020)-UK-EN
• 5.1. Series Code / Model Designation Reference Table
• 5.2. General
• 5.3. Section 1 – Electrical
• 5.3.1. General Fault Finding
• 5.3.2. Harnesses and Connectors
• 5.3.3. CANbus Circuit
• 5.3.4. Greasing System Electrical
• 5.4. Section 2 – Controls
• 5.4.1. User Interface Display
• 5.4.2. Fault Codes
• 5.5. Section 3 – User Interface Display
• 5.5.1. Navigation Key
• 5.5.2. Startup Sequence
• 5.5.3. Home Screen
• 5.5.4. Logging in
• 5.5.5. View the fault log
• 5.5.6. View the hardware and software versions
• 5.5.7. Calibrations
• 5.5.8. Diagnostics Menu
• 5.5.9. Settings
• 5.5.10. LLMI Display
• 5.5.11. Display Flow Chart
• 6. RM2316-(07-2020)-UK-EN
• 6.1. Series Code / Model Designation Reference Table
• 6.2. General
• 6.3. Greasing System
• 6.3.1. Grease Pump Assembly
• 6.4. ReachStacker Greasing System Components
• 6.4.1. Grease Line Identification
• 6.4.2. Grease Reservoir
• 6.4.3. Refilling the Grease Reservoir
• 6.4.4. Test Cycles Using the Button on the Pump
• 6.4.5. Bleeding the Pump
• 6.4.6. Bleeding the System
• 6.5. Container Attachment Greasing System Components
• 6.5.1. Grease Line Identification
• 6.5.2. Refilling the Grease Reservoir
• 6.5.3. Test Cycles Using the Button on the Pump
• 6.5.4. Bleeding the Pump
• 6.5.5. Bleeding the System
• 6.6. Checks and Adjustments
• 6.6.1. Test Procedures
• 6.7. Technical and Operation Data
• 6.7.1. Pump Unit
• 6.7.2. Grease Recommendations
• 6.7.3. Electrical
• 6.7.4. Greasing System Operation
• 6.8. Torque Specifications
• 7. RM2317-(07-2020)-UK-EN
• 7.1. Series Code / Model Designation Reference Table
• 7.2. General
• 7.2.1. Precautions
• 7.3. Section 1 – Container Attachment Repair
• 7.3.1. Container Attachment Assembly
• 7.3.2. Container Handler Attachment ELME 817 Components
• 7.3.3. Intermodal Handler Attachment ELME 857 Components
• 7.3.4. Checks and Adjustments
• 7.3.5. Torque Specifications
• 7.4. Section 2 – Boom Repair
• 7.4.1. Boom Assembly
• 7.4.2. Boom Components
• 7.4.3. Adjustments
• 7.4.4. Pressures
• 7.4.5. Torque Specifications
• 7.5. Section 3 – LLMI System Repair
• 7.5.1. LLMI System
• 7.5.2. LLMI System Components
• 7.5.3. Cable Reel
• 7.5.4. Pressure Sensors
• 7.5.5. Calibration
• 7.6. Section 4 – Stabilizer Repair
• 7.6.1. Stabilizer Assembly
• 7.6.2. Stabilizer Components
• 7.7. Torque Specifications
• 7.7.1. Tightening Torques
• 8. RM2318-(06-2020)-UK-EN
• 8.1. Series Code / Model Designation Reference Table
• 8.2. General
• 8.3. Weights and Dimensions
• 8.4. Loading Procedures
• 8.4.1. Loading Truck on a Transport
• 8.4.2. Loading Disassembled Components
• 8.5. Unloading Procedures
• 8.5.1. Unloading Truck From Transport
• 8.5.2. Unloading Disassembled Components
• 8.6. Moving and Towing
• 8.6.1. Precautions
• 8.6.2. Moving a Disabled truck
• 8.7. Truck Assembly
• 8.7.1. Place Labels On Attachment
• 8.7.2. Install Lights on Boom
• 8.7.3. Install Counterweight
• 8.7.4. Install Boom and Derricking Cylinders
• 8.7.5. Install Container Attachment and Damping Cylinder
• 8.7.6. Install Exhaust Extension
• 8.7.7. Lubrication
• 8.8. General Checks After Assembly
• 8.8.1. Plumbing Check
• 8.8.2. Lubrication Check
• 8.8.3. Fluid Level Check
• 8.8.4. Functionality Check
• 8.8.5. Literature Package Check
• 8.8.6. Cleaning
• 8.9. Pneumatic Tires and Wheels
• 8.9.1. Remove Wheels From Truck
• 8.9.2. Remove Tire From Wheel
• 8.9.3. Install Tire on the Wheel
• 8.9.4. Adding Air Pressure to the Tires
• 8.9.5. Install Wheels on Truck
• 8.10. Pre-Delivery
• 8.10.1. Adjust Timing for Automatic Engine Shut Down
• 8.10.2. Perform Pre-Delivery Inspection
• 8.11. Delivery on Operator
• 8.11.1. Instructions Operating Manual
• 8.11.2. Instructions Daily Maintenance
• 8.11.3. Handing Over Truck
• 9. RM2319-(07-2020)-UK-EN
• 9.1. Series Code / Model Designation Reference Table
• 9.2. General
• 9.2.1. Precautions
• 9.3. Main Components
• 9.3.1. Frame Covers
• 9.3.2. Floor Plates, Handrails, and Steps
• 9.3.3. Cover and Heat Shield (Stage V Only)
• 9.3.4. Counterweight
• 9.3.5. Label Replacement
• 10. RM2320-(07-2020)-UK-EN
• 10.1. Series Code / Model Designation Reference Table
• 10.2. Counterweight Weights
• 10.3. Basic Truck Weights
• 10.4. Boom Weights
• 10.5. Container Attachment Weights
• 10.6. Capacities
• 10.7. Electrical System
• 10.8. Engine Specifications
• 10.9. Tire Sizes
• 10.10. Hydraulic System Specification
• 10.11. Torque Specifications
• 10.11.1. Main Control Valve
• 10.11.2. Main Manifold
• 10.11.3. Brake Manifold
• 10.11.4. Flow Amplifier
• 10.11.5. Stabilizer Manifold
• 10.11.6. Electrical System
• 10.11.7. Counterweight (Fabricated)
• 10.11.8. Counterweight (Slab)
• 10.11.9. Drive Axle
• 10.11.10. Wheel Bearing Adjusting Nut Kessler
• 10.11.11. Transmission
• 10.11.12. Torque Converter
• 10.11.13. Steering
• 10.11.14. Wheel Nuts
• 10.11.15. Attachment 20 – 40 ft.
• 10.12. Lifting Capacities
• 11. RM2321-(09-2020)-UK-EN
• 11.1. Series Code / Model Designation Reference Table
• 11.2. Electrical Schematics RS46 Tier 3/Tier 4F/Stage V
• 11.3. Hydraulic Schematics RS46
• 12. RM2322-(10-2020)-UK-EN
• 12.1. Series Code / Model Designation Reference Table
• 12.2. General
• 12.2.1. Serial Number Data
• 12.3. Truck Handling Procedures
• 12.3.1. Moving and Towing a ReachStacker
• 12.3.2. Putting a ReachStacker on Blocks
• 12.3.3. Cleaning a ReachStacker
• 12.4. Safety Procedures Before Starting Maintenance
• 12.4.1. Making Checks with Engine Running
• 12.4.2. Wait 100 Seconds Before Disconnecting Battery
• 12.5. Periodic Maintenance Schedule
• 12.5.1. Daily Inspection
• 12.5.2. Initial Inspection
• 12.5.3. Periodic Maintenance
• 12.6. Container Attachment Periodic Maintenance Schedule
• 12.7. Periodic Maintenance Procedures
• 12.7.1. Air Conditioning System
• 12.7.2. Attachment Beams
• 12.7.3. Attachment Control System Signals
• 12.7.4. Automatic Greasing
• 12.7.5. Boom Pivot Pin Retention
• 12.7.6. Brake Cooling Filter
• 12.7.7. Brake System Accumulator
• 12.7.8. Cab Air Filter
• 12.7.9. Cab Door Hinges
• 12.7.10. Joystick, Switches and Pedals
• 12.7.11. Cooling System
• 12.7.12. Crankcase Breather Element (QSL9-Only)
• 12.7.13. Diesel Exhaust Fluid (DEF) System
• 12.7.14. Drive Axle, Differential and Hub Assembly
• 12.7.15. Drive Shaft
• 12.7.16. Engine Air Filter
• 12.7.17. Engine Air Intake Piping and Charge Air Piping
• 12.7.18. Engine and Transmission Mounts
• 12.7.19. Engine Compartment
• 12.7.20. Engine Drive Belt
• 12.7.21. Engine Oil
• 12.7.22. Engine Valve Adjustment (Tier 4F/Stage IV)
• 12.7.23. Engine Valve Adjustment (Tier 3/Stage IIIA)
• 12.7.24. Engine Valve Adjustment (Mercedes-Benz OM470 Stage V)
• 12.7.25. Extension Cylinder Support Pads
• 12.7.26. Fault Condition
• 12.7.27. Frame, Boom and Attachment
• 12.7.28. Fuel, Oil, DEF, or Coolant Leaks
• 12.7.29. Fuel/Water Separator and Fuel Filter (Tier 3/Stage III, Tier 4F/Stage IV)
• 12.7.30. Fuel Tank Breather
• 12.7.31. Horn, Gauges, Lights, Alarms and Control System
• 12.7.32. Hydraulic System Oil
• 12.7.33. Hydraulic Tank Breather
• 12.7.34. Hydraulic Tank Return Filter
• 12.7.35. Inching Pedal Sensor Calibration
• 12.7.36. Leg Folding System (ELME Model 857)
• 12.7.37. LLMI System (Longitudinal Load Moment Information)
• 12.7.38. Operator Presence System
• 12.7.39. Operator Restraint System
• 12.7.40. Parking and Service Brakes
• 12.7.41. Pivot Point Lubrication
• 12.7.42. Power Pile Slope Cylinder Bearings
• 12.7.43. Radiator Assembly
• 12.7.44. Rotator
• 12.7.45. Spreader Sideshift
• 12.7.46. Steering Axle Grease Fittings
• 12.7.47. Steering System
• 12.7.48. Steer Wheel Hub Oil And Bearings
• 12.7.49. Stop Cylinder
• 12.7.50. Transmission
• 12.7.51. Turbo Charger
• 12.7.52. Vibration Damper (Viscous)
• 12.7.53. Twist Locks
• 12.7.54. Warning and Safety Labels
• 12.7.55. Weldment Inspection
• 12.7.56. Windows and Mirrors
• 12.7.57. Windshield Washer Fluid Level
• 12.7.58. Wheels and Tires
• 12.8. Capacities and Specifications
• 12.8.1. Approved Fuel and Engine Oil
• 12.8.2. Approved Oils, Fluids and Grease
• 12.8.3. Engine Oil Viscosity
• 12.8.4. Electrical Components
• 13. RM2324-(10-2020)-UK-EN
• 13.1. Series Code / Model Designation Reference Table
• 13.2. General
• 13.3. Section 1 – Troubleshooting
• 13.3.1. Troubleshooting – Symptom Based
• 13.4. Section 2 – Error Codes
• 13.4.1. Armrest
• 13.4.2. Engine (Cummins)
• 13.4.3. Engine (Mercedes-Benz)
• 13.4.4. Greasing (Frame)
• 13.4.5. Greasing (Spreader)
• 13.4.6. Heating Ventilation and Air Conditioning (HVAC)
• 13.4.7. Hydraulic Controller
• 13.4.8. Midac LMI
• 13.4.9. Smart Antenna
• 13.4.10. Spreader
• 13.4.11. Transmission (Dana)