Hyster RS45-27CH, RS45-31CH (A404) Parts Manual

Description

• Model List:
  • RS45-27CH, RS45-31CH (A404)

• 1. CAB DOOR ASSEMBLY
• 2. CAB WINDOWS
• 3. CAB REAR WINDOW ASSEMBLY
• 4. CAB WINDOW WIPERS
• 5. CAB INTERIOR
• 6. CAB EXTERIOR
• 7. ARMREST ASSEMBLY
• 8. CAB HEATER GROUP
• 9. CAB HEATER AND ATTACHING PARTS
• 10. HEATER UNIT ASSEMBLY
• 11. CAB HEATER AND AIR CONDITIONER GROUP
• 12. CAB HEATER AND AIR CONDITIONER ASSEMBLY
• 13. AIR CONDITIONER ASSEMBLY
• 14. POWERED SLIDING CAB
• 15. NON-POWERED SLIDING CAB
• 16. FLOORPLATES, STEPS, AND RAILS
• 17. MIRRORS
• 18. COUNTERWEIGHT
• 19. SEAT BACKREST EXTENSION
• 20. SEAT ASSEMBLY, MECHANICAL SUSPENSION SEAT
• 21. SEAT ASSEMBLY, MECHANICAL SUSPENSION MECHANICAL SUSPENSION ASSEMBLY
• 22. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ HIGH VIS BELTS
• 23. SEAT ASSEMBLY, AIR SUSPENSION DELUXE COVER W/ 3 POINT BELTS
• 24. SEAT ASSEMBLY, AIR SUSPENSION ASSEMBLY, SHEET 1 OF 2
• 25. SEAT ASSEMBLY, AIR SUSPENSION ASSEMBLY, SHEET 2 OF 2
• 26. LABELS PAGE 1 OF 5
• 27. LABELS PAGE 2 OF 5
• 28. LABELS PAGE 3 OF 5
• 29. LABELS PAGE 4 OF 5
• 30. LABELS PAGE 5 OF 5
• 31. ENGINE(S)
• 31.1. EXHAUST
• 31.2. COOLING
• 31.3. RADIATOR ASSEMBLY
• 31.4. ENGINE ATTACHING PARTS
• 31.5. ACCESSORY DRIVE PULLEY
• 31.6. AIR TRANSFER CONNECTION
• 31.7. CABIN HEATER PLUMBING
• 31.8. CAMSHAFT AND TIMING GEAR
• 31.9. CONNECTING ROD AND PISTON
• 31.10. COOLANT HEATER STARTING AID PLUG
• 31.11. CRANKCASE BREATHER
• 31.12. CRANKSHAFT AND BEARINGS
• 31.13. CYLINDER BLOCK
• 31.14. CYLINDER BLOCK COOLANT PLUMBING
• 31.15. CYLINDER BLOCK COVER
• 31.16. CYLINDER HEAD
• 31.17. ENGINE COOLANT VENT
• 31.18. ENGINE SUPPORT
• 31.19. EXHAUST MANIFOLD
• 31.20. EXHAUST OUTLET CONNECTION
• 31.21. FAN DRIVE MOUNTING
• 31.22. FLYWHEEL
• 31.23. FLYWHEEL HOUSING
• 31.24. FRONT GEAR COVER
• 31.25. FRONT GEAR TRAIN ACCESSORY MOUNTING
• 31.26. GEAR HOUSING
• 31.27. LIFTING BRACKETS
• 31.28. OIL FILTER AND COOLER
• 31.29. OIL PAN
• 31.30. OIL PUMP
• 31.31. ROCKER LEVERS
• 31.32. THERMOSTAT
• 31.33. TORQUE CONVERTER AND OIL COOLER FITTINGS
• 31.34. TURBOCHARGER
• 31.35. TURBOCHARGER PLUMBING
• 31.36. VALVE COVER
• 31.37. VALVE TAPPET
• 31.38. VIBRATION DAMPER
• 31.39. WATER INLET CONNECTION
• 31.40. WATER OUTLET CONNECTION
• 31.41. WATER PUMP
• 31.42. WATER PUMP DRIVE BELT AND TENSIONER
• 32. FUEL SYSTEM
• 32.1. FUEL SYSTEM
• 32.2. AIR INTAKE SYSTEM
• 32.3. FUEL FILTER PLUMBING
• 32.4. FUEL PUMP MOUNTING
• 32.5. AIR INTAKE HOSE
• 32.6. FUEL TRANSFER PUMP
• 32.7. FUEL PLUMBING
• 32.8. AIR INTAKE CONNECTION AND HEATER
• 32.9. AIR INTAKE MANIFOLD
• 32.10. FUEL INJECTOR
• 32.11. FUEL INJECTOR PLUMBING
• 32.12. FUEL INLET FITTING
• 32.13. FUEL INJECTION PUMP
• 33. ELECTRICAL SYSTEM
• 33.1. ELECTRICAL SYSTEM FRAME – PAGE 1 OF 2
• 33.2. ELECTRICAL SYSTEM FRAME – PAGE 2 OF 2
• 33.3. CAB HARNESSES
• 33.4. WIRE HARNESS ARMREST
• 33.5. WIRE HARNESS BOOM LIGHTS
• 33.6. WIRE HARNESS BOOM VALVES
• 33.7. WIRE HARNESS CAB POWER
• 33.8. WIRE HARNESS CAB REAR
• 33.9. WIRE HARNESS CAB ROOF
• 33.10. WIRE HARNESS CAB UNDERFLOOR
• 33.11. WIRE HARNESS CHASSIS – PAGE 1 OF 5
• 33.12. WIRE HARNESS CHASSIS – PAGE 2 OF 5
• 33.13. WIRE HARNESS CHASSIS – PAGE 3 OF 5
• 33.14. WIRE HARNESS CHASSIS – PAGE 4 OF 5
• 33.15. WIRE HARNESS CHASSIS – PAGE 5 OF 5
• 33.16. WIRE HARNESS CONDENSER
• 33.17. WIRE HARNESS CONTAINER HANDLER BOOM EXTENSION
• 33.18. WIRE HARNESS ENGINE
• 33.19. WIRE HARNESS ENGINE COMPARTMENT LIGHT
• 33.20. WIRE HARNESS E-CONSOLE – PAGE 1 OF 4
• 33.21. WIRE HARNESS E-CONSOLE – PAGE 2 OF 4
• 33.22. WIRE HARNESS E-CONSOLE – RELAYS – PAGE 3 OF 4
• 33.23. WIRE HARNESS E-CONSOLE – FUSES – PAGE 4 OF 4
• 33.24. WIRE HARNESS (ETR CONTROL MODULE)
• 33.25. WIRE HARNESS FRONT LIGHT
• 33.26. WIRE HARNESS HYDRAULICS
• 33.27. WIRE HARNESS INNER AND OUTER BOOM LIGHTS
• 33.28. WIRE HARNESS PDM
• 33.29. WIRE HARNESS POWERTRAIN SIGNALS 1
• 33.30. WIRE HARNESS POWERTRAIN SIGNALS 2
• 33.31. WIRE HARNESS PRESSURE SWITCH BASE
• 33.32. WIRE HARNESS PUMP BASE TRUCK
• 33.33. WIRE HARNESS REAR WIPER EXTENSION
• 33.34. WIRE HARNESS SHIELDED CAN BUS
• 33.35. WIRE HARNESS TELEMETRY FM1A
• 33.36. WIRE HARNESS TELEMETRY FM1B
• 33.37. WIRE HARNESS TELEMETRY FM2A
• 33.38. WIRE HARNESS TRANSMISSION
• 33.39. WIRE HARNESS ADAPTER LED TAIL LIGHTS
• 33.40. PROXIMITY SWITCH ASSEMBLY CAB MOUNTING
• 33.41. PROXIMITY SWITCH ASSEMBLY REAR HARNESS
• 33.42. SWITCHES
• 33.43. ELECTRONIC CONTROLS AND JOYSTICK
• 33.44. CONTROLLER DISPLAY
• 33.45. E-CONSOLE ELECTRICAL
• 33.46. E-CONSOLE ATTACHING PARTS
• 33.47. E-CONSOLE ASSEMBLY
• 33.48. ENGINE COMPARTMENT LIGHT LED
• 33.49. ENGINE COMPARTMENT LIGHT HALOGEN
• 33.50. LED LIGHTS GROUP
• 33.51. HALOGEN LIGHTS GROUP
• 33.52. LIGHTS COMPONENTS
• 33.53. STARTER
• 33.54. ALTERNATOR AND MOUNTING
• 33.55. ENGINE CONTROL SYSTEM
• 33.56. ENGINE CONTROL MODULE
• 33.57. SENSOR ASSEMBLY BOOM ANGLE AND EXTENSION
• 34. TRANSMISSION
• 34.1. TRANSMISSION MOUNTING
• 34.2. TRANSMISSION TORQUE CONVERTER HOUSING
• 34.3. TRANSMISSION CASE AND REAR COVER
• 34.4. TRANSMISSION TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE
• 34.5. TRANSMISSION INPUT DRIVE GEARS
• 34.6. TRANSMISSION PUMP DRIVE
• 34.7. TRANSMISSION TORQUE CONVERTER AND DRIVE PLATE
• 34.8. TRANSMISSION FORWARD, REVERSE AND SECOND, – AND THIRD OR FOURTH CLUTCH SHAFTS
• 34.9. TRANSMISSION FIRST SPEED GEARS
• 34.10. TRANSMISSION FORWARD CLUTCH SHAFT
• 34.11. TRANSMISSION THIRD SPEED CLUTCH SHAFT
• 34.12. TRANSMISSION THIRD SPEED GEARS
• 34.13. TRANSMISSION REVERSE AND SECOND CLUTCH SHAFT
• 34.14. TRANSMISSION FIRST SPEED CLUTCH SHAFT
• 34.15. TRANSMISSION FOURTH SPEED CLUTCH SHAFT
• 34.16. TRANSMISSION FIRST SPEED SHAFT AND IDLER GEAR
• 34.17. TRANSMISSION OUTPUT SHAFT
• 34.18. TRANSMISSION REGULATOR VALVE AND HYDRAULIC PUMP
• 34.19. TRANSMISSION REMOTE FILTER AND ADAPTER
• 34.20. TRANSMISSION CONTROL VALVE
• 34.21. DRIVE SHAFT AXLETECH DRIVE AXLE
• 34.22. DRIVE SHAFT KESSLER DRIVE AXLE
• 34.23. TRANSMISSION HOSES AND ATTACHING PARTS
• 35. AXLETECH DRIVE AXLE
• 35.1. DRIVE AXLE MOUNTING AND HOSES
• 35.2. CARRIER ASSEMBLY
• 35.3. HOUSING ASSEMBLY
• 35.4. HUB AND SHAFT ASSEMBLY
• 35.5. SERVICE BRAKE ASSEMBLY
• 35.6. PARKING BRAKE ASSEMBLY
• 35.7. DRIVE WHEELS AND TIRES
• 36. KESSLER DRIVE AXLE
• 36.1. DRIVE AXLE MOUNTING AND HOSES
• 36.2. DIFFERENTIAL AND CARRIER ASSEMBLY
• 36.3. HUB ASSEMBLY
• 36.4. SERVICE BRAKE ASSEMBLY
• 36.5. PARK BRAKE RETAINER
• 36.6. PARK BRAKE ASSEMBLY
• 36.7. DRIVE WHEELS AND TIRES
• 37. STEERING SYSTEM
• 37.1. STEERING COLUMN ASSEMBLY
• 37.2. STEER AXLE ASSEMBLY PAGE 1 OF 2
• 37.3. STEER AXLE ASSEMBLY PAGE 2 OF 2
• 37.4. STEER AXLE AND ATTACHING PARTS
• 37.5. STEER CYLINDER
• 37.6. STEER HOSES
• 37.7. STEER VALVE AND HOSES
• 37.8. STEER WHEELS AND TIRES KESSLER DRIVE AXLE
• 37.9. STEER WHEELS AND TIRES AXLETECH DRIVE AXLE
• 38. BRAKE SYSTEM
• 38.1. BRAKE ACCUMULATOR AND ATTACHING PARTS
• 38.2. HIGH PRESSURE HYDRAULIC FILTER AND BRAKE HOSES
• 38.3. BRAKE MANIFOLD AND HOSES
• 38.4. BRAKE VALVE AND HOSES
• 39. HYDRAULIC SYSTEM
• 39.1. POWERED SLIDING CAB HYDRAULIC MOTOR
• 39.2. POWERED SLIDING CAB MANIFOLD ASSEMBLY
• 39.3. RADIATOR AND ATTACHING HYDRAULIC HOSES
• 39.4. HYDRAULIC TANK AND HOSES
• 39.5. DERRICKING HYDRAULICS
• 39.6. HYDRAULIC PUMPS AND HOSES
• 39.7. HYDRAULIC HOSES TO BOOM
• 39.8. STEER VALVE AMPLIFIER AND HOSES
• 39.9. MAIN HYDRAULIC CONTROL VALVE AND FITTINGS
• 39.10. MAIN HYDRAULIC CONTROL VALVE AND HOSES
• 39.11. MAIN HYDRAULIC CONTROL VALVE ASSEMBLY
• 39.12. HIC SECTION ASSEMBLY PRIMARY
• 39.13. HIC SECTION ASSEMBLY SECONDARY
• 39.14. ATTACHMENT HOSES
• 39.15. BOOM PAGE 1 OF 2
• 39.16. BOOM PAGE 2 OF 2
• 39.17. DERRICKING CYLINDER MOUNTING
• 39.18. DERRICKING CYLINDER ASSEMBLY
• 39.19. LOWERING CONTROL VALVE LOAD HOLDING VALVE – TELESCOPING
• 39.20. CABLE GUIDE ASSEMBLY
• 39.21. BOOM EXTENSION CYLINDER ASSEMBLY
• 40. OPTIONS
• 40.1. BUMPERS FLUSH
• 40.2. BUMPERS INSET
• 40.3. MAP LIGHT
• 40.4. RADIO PREPARATION
• 40.5. INTERIOR FAN
• 40.6. CAB SUNSHADES
• 40.7. SEAT BELT SEQUENCER
• 40.8. EMPTY SEAT ENGINE SHUTDOWN
• 40.9. VOLT CONVERTER
• 40.10. AUTO-GREASING OPTION
• 40.11. TELEMETRY LEVEL 1 MONITORING
• 40.12. TELEMETRY LEVEL 2 PROX
• 40.13. TELEMETRY LEVEL 2 INTERLOCK
• 40.14. TELEMETRY LEVEL 3 HYSTER CHECKLIST
• 40.15. TRANSMISSION DIAGNOSTICS INTERFACE CABLE
• 41. FIELD SERVICE KITS
• 41.1. TELEMETRY KITS
• 42. NUMERICAL INDEX