Hyster S80-120FT, S80-100FTBCS, S120FTS, S120FTPRS (H004) Parts Manual

Description

• Model List:
  • S80-120FT, S80-100FTBCS, S120FTS, S120FTPRS (H004)

• 1. FLOOR PLATES AND COVERS
• 2. HOOD ASSEMBLY
• 3. COWL MOUNT
• 4. COUNTERWEIGHT
• 5. OVERHEAD GUARD
• 6. NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS – OPTIONAL
• 7. SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 8. FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 9. FULL SUSPENSION SEAT RECLINER AND DAMPER KITS – SHEET 2 OF 4
• 10. FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4
• 11. FULL SUSPENSION SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT – SHEET 4 OF 4
• 12. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 13. ARMREST ASSEMBLY MINI-LEVER MODULES
• 14. FORK STANDARD TAPER HOOK TYPE – CLASS III
• 15. FORK STANDARD TAPER HOOK TYPE – CLASS IV
• 16. FORKS WITH LATCH STANDARD TAPER – OPTIONAL
• 17. FORK POLISHED WITH FULL BOTTOM TAPER HOOK TYPE
• 18. FORKS WITH LATCH POLISHED WITH FULL BOTTOM TAPER – OPTIONAL
• 19. LOAD BACKREST EXTENSION
• 20. LABELS MINI-LEVER MODULES – DUAL FUNCTION
• 21. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 22. LABELS HYDRAULIC CONTROL LABELS – CONTROL LEVER
• 23. LABEL AND PLATE LOCATION PAGE 1 OF 2
• 24. LABEL AND PLATE LOCATION PAGE 2 OF 2
• 25. ENGINES
• 25.1. COOLING SYSTEM RADIATOR WITH INTERNAL OIL COOLER
• 25.2. COOLING SYSTEM RADIATOR WITH OIL COOLER
• 25.3. EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG – WITH CATALYTIC CONVERTER
• 25.4. EXHAUST WRAPS GM 4.3L, GASOLINE AND LPG
• 25.5. FAN MOUNT ASSEMBLY GM 4.3L LPG AND GASOLINE – PSI OPTION
• 25.6. FAN ASSEMBLY GM 4.3L, GASOLINE AND LPG – PSI OPTION
• 25.7. FLYWHEEL AND HOUSING GM 4.3L, GASOLINE AND LPG
• 25.8. ENGINE MOUNT GM 4.3L, GASOLINE AND LPG
• 25.9. ENGINE ASSEMBLY LPG – PSI
• 25.10. ENGINE ASSEMBLY GASOLINE – PSI
• 25.11. ELECTRICAL MOUNTING PLATE GM 4.3L LPG – PSI OPTION
• 25.12. ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE – PSI OPTION
• 25.13. CYLINDER BLOCK GM 4.3L, GASOLINE AND LPG
• 25.14. CYLINDER HEAD GM 4.3L, GASOLINE AND LPG
• 25.15. PULLEY AND TENSIONER GM 4.3L LPG AND GASOLINE – PSI OPTION
• 25.16. CRANKSHAFT PULLEY GM 4.3L LPG AND GASOLINE – PSI OPTION
• 25.17. CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG – PSI OPTION
• 25.18. VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG – PSI OPTION
• 25.19. EXHAUST MANIFOLDS GM 4.3L LPG AND GASOLINE – PSI OPTION
• 25.20. THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE – PSI OPTION
• 25.21. THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG – PSI OPTION
• 25.22. DISTRIBUTOR AND COIL GM 4.3L LPG AND GASOLINE – PSI OPTION
• 25.23. WATER BYPASS GM 4.3L GASOLINE – PSI OPTION
• 25.24. INTAKE AIR FUEL MODULE GM 4.3L GASOLINE – PSI OPTION
• 25.25. OIL PUMP GM 4.3L, GASOLINE AND LPG
• 26. FUEL SYSTEM
• 26.1. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 26.2. AIR CLEANER GM 4.3L GASOLINE AND LPG – PSI OPTION
• 26.3. AIR FILTER
• 26.4. FUEL SYSTEM GM 4.3L GASOLINE – PSI OPTION
• 26.5. FUEL SENDING UNIT GM 4.3L GASOLINE – PSI OPTION
• 26.6. THROTTLE BODY GM 4.3L GASOLINE – PSI OPTION
• 26.7. FUEL CAP GASOLINE
• 26.8. FUEL SUPPLY SYSTEM GM 4.3L, LPG – PSI OPTION ( 4/2014)
• 26.9. FUEL SUPPLY SYSTEM GM 4.3L, LPG – PSI (4/2014 )
• 26.10. THROTTLE BODY GM 4.3L LPG – PSI OPTION
• 26.11. LPG REGULATOR AND MIXER GM 4.3L – PSI OPTION
• 26.12. LPG CONVERTER GM 4.3L LPG – PSI OPTION
• 26.13. LPG LOCK OFF GM 4.3L – PSI OPTION
• 26.14. LPG TANK BRACKET SWING OUT ( 1/2013)
• 26.15. LPG TANK BRACKET SWING OUT (1/2013 )
• 26.16. LPG TANK BRACKET SWING OUT/DROP DOWN ( 1/2013)
• 26.17. LPG TANK BRACKET SWING OUT, DROP DOWN (1/2013 )
• 26.18. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 26.19. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL
• 27. ELECTRICAL SYSTEM
• 27.1. COWL ELECTRICAL
• 27.2. ELECTRICAL SYSTEM RIGHT HAND CHASSIS
• 27.3. FUSE BOX POWER DISTRIBUTION MODULE
• 27.4. ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG
• 27.5. SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG
• 27.6. ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE
• 27.7. ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG
• 27.8. FUSE BOX GM 4.3L LPG
• 27.9. ALTERNATOR AND MOUNTING GM 4.3L
• 27.10. STARTER GM 4.3L
• 27.11. ELECTRICAL SYSTEM ENGINE, GM 4.3L, GS AND LPS
• 27.12. SEALED ALTERNATOR AND MOUNTING
• 27.13. BATTERY CABLES GM 4.3L GASOLINE AND LPG
• 27.14. DISTRIBUTOR ASSEMBLY
• 27.15. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION
• 27.16. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION
• 27.17. MINI-LEVER CONTROLS WITH ARMREST – FIVE FUNCTION
• 27.18. ELECTRICAL SYSTEM LOAD WEIGH
• 27.19. BRAKE BUZZER
• 27.20. INSTRUMENT CLUSTER
• 27.21. REMOTE KEY SWITCH
• 27.22. WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
• 27.23. IMPACT SENSOR
• 27.24. SEAT BELT SWITCH ADAPTER
• 27.25. ELECTRICAL SYSTEM MAST
• 27.26. TRANSMISSION HARNESS GROUP WITH AND WITHOUT BRAKE TEMP
• 27.27. WIRE HARNESS (ENGINE) GM 4.3L, LPG – PSI OPTION
• 27.28. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 27.29. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 27.30. WIRE HARNESS ELECTRONIC CONTROL VALVE – FIVE FUNCTION
• 27.31. WIRE HARNESS RH CHASSIS ( 4/2014)
• 27.32. WIRE HARNESS RH CHASSIS (4/2014 )
• 27.33. WIRE HARNESS RH CHASSIS – WITH SEAT BELT SEQUENCE MODULE
• 27.34. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – SINGLE SPEED
• 27.35. WIRE HARNESS WITH BRAKE TEMP TRANSMISSION – TWO SPEED
• 27.36. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 27.37. WIRE HARNESS TRANSMISSION – DUAL SPEED
• 27.38. WIRE HARNESS LIGHTS
• 27.39. WIRE HARNESS SEALED ALTERNATOR – GM 4.3L
• 27.40. WIRE HARNESS LEFT HAND CHASSIS – GM 4.3L LPG (WITHOUT PREMIUM LOW FUEL SENSOR)
• 27.41. WIRE HARNESS LEFT HAND CHASSIS – GM 4.3L LPG (WITH PREMIUM LOW FUEL SENSOR)
• 27.42. WIRE HARNESS LOW FUEL SENSOR
• 27.43. WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 27.44. WIRE HARNESS-COWL ELECTRO-HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
• 27.45. WIRE HARNESS-COWL MANUAL HYDRAULICS WITH MONOTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 27.46. WIRE HARNESS-COWL MANUAL HYDRAULICS WITH FORWARD/REVERSE – WITH HYDRAULIC PUMP SOLENOID
• 28. TRANSMISSION
• 28.1. TRANSMISSION COOLING WITH INTERNAL OIL COOLER
• 28.2. TRANSMISSION COOLING WITH EXTERNAL OIL COOLER
• 28.3. TRANSMISSION MOUNT
• 28.4. TORQUE CONVERTER GM 4.3L
• 28.5. TRANSMISSION SINGLE SPEED – TWO PIECE HOUSING
• 28.6. TRANSMISSION SINGLE SPEED – SECTION 1 OF 2
• 28.7. TRANSMISSION SINGLE SPEED – SECTION 2 OF 2
• 28.8. FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 28.9. REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 28.10. TRANSMISSION DUAL SPEED – TWO PIECE HOUSING
• 28.11. TRANSMISSION DUAL SPEED – SECTION 1 OF 2
• 28.12. TRANSMISSION DUAL SPEED – SECTION 2 OF 2
• 28.13. TRANSMISSION CONTROL VALVE ASSEMBLY
• 28.14. FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION
• 28.15. FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION
• 28.16. REVERSE CLUTCH DUAL SPEED TRANSMISSION
• 29. Drive Axle
• 29.1. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 1 OF 3
• 29.2. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 2 OF 3
• 29.3. DRIVE AXLE ASSEMBLY WET BRAKE (NMHG) – PAGE 3 OF 3
• 29.4. DIFFERENTIAL ASSEMBLY WET BRAKE (NMHG)
• 29.5. WET BRAKE ASSEMBLY NMHG
• 29.6. DRIVE AXLE AND ATTACHING PARTS WET BRAKE (DANA)
• 29.7. DRIVE AXLE HOUSING AND HUB WET BRAKE (DANA)
• 29.8. DIFFERENTIAL WET BRAKE (DANA)
• 29.9. WET BRAKES (DANA)
• 29.10. DRIVE TIRE AND WHEEL
• 30. STEERING SYSTEM
• 30.1. STEERING HOSES SINGLE HYDRAULIC TANK – GASOLINE AND LPG ( 4/2014 (LPG ONLY))
• 30.2. STEERING HOSES WITH DUAL HYDRAULIC TANKS (4/2014 (LPG ONLY(LPG ONLY))
• 30.3. STEER AXLE
• 30.4. STEER CYLINDER
• 30.5. STEERING COLUMN AND ATTACHING PARTS
• 30.6. STEERING COLUMN ASSEMBLY
• 30.7. STEERING CONTROL UNIT
• 30.8. STEER TIRES AND WHEELS
• 31. BRAKE SYSTEM
• 31.1. BRAKE COOLING SYSTEM DANA WET BRAKE
• 31.2. BRAKE LINKAGE SINGLE PEDAL – WET BRAKE
• 31.3. BRAKE LINKAGE SINGLE PEDAL WET BRAKE – ALTERNATE OPTION
• 31.4. BRAKE LINKAGE DUAL PEDAL – WET BRAKE
• 31.5. BRAKE LINKAGE DUAL PEDAL WET BRAKE – ALTERNATE OPTION
• 31.6. WET BRAKE BOOSTER HYDRAULICS NMHG
• 31.7. BRAKE MASTER CYLINDER ASSEMBLY
• 31.8. PARK BRAKE ASSEMBLY MANUAL WITH ONE CABLE – NMHG
• 31.9. PARK BRAKE ASSEMBLY MANUAL WITH TWO CABLES – DANA WET BRAKE
• 32. HYDRAULIC SYSTEM
• 32.1. HYDRAULIC SUPPLY AND RETURN SINGLE HYDRAULIC TANK – GASOLINE AND LPG ( 4/2014 (LPG ONLY))
• 32.2. DUAL HYDRAULIC TANKS SUPPLY AND RETURN LPG ONLY (4/2014 )
• 32.3. HYDRAULIC SUPPLY AND GEAR PUMP SINGLE HYDRAULIC TANK – GASOLINE AND LPG ( 4/2014 (LPG ONLY(LPG ONLY))
• 32.4. HYDRAULIC FILTER
• 32.5. GEAR PUMP ASSEMBLY
• 32.6. HYDRAULIC BREATHER
• 32.7. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 32.8. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 32.9. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 32.10. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 32.11. MANUAL CONTROL VALVE LOCKOUT GROUP
• 32.12. ANTI-STALL WITH MANUAL HYDRAULIC VALVE (4/2014 )
• 32.13. HYDRAULIC CONTROL VALVE (MANUAL) THREE AND FOUR FUNCTION ( 4/2014)
• 32.14. HYDRAULIC CONTROL VALVE (MANUAL) LIFT AND TILT – THREE AND FOUR FUNCTION ( 4/2014)
• 32.15. HYDRAULIC CONTROL VALVE (MANUAL) AUXILIARY ONE AND TWO SECTION – THREE AND FOUR FUNCTION ( 4/2014)
• 32.16. HYDRAULIC CONTROL VALVE (MANUAL) OUTLET SECTION – THREE AND FOUR FUNCTION ( 4/2014)
• 32.17. HYDRAULIC CONTROL VALVE (MANUAL) THREE AND FOUR FUNCTION (4/2014 )
• 32.18. HYDRAULIC CONTROL VALVE (MANUAL) LIFT AND TILT – THREE AND FOUR FUNCTION (4/2014 )
• 32.19. HYDRAULIC CONTROL VALVE (MANUAL) AUXILIARY ONE AND TWO SECTION – THREE AND FOUR FUNCTION (4/2014 )
• 32.20. HYDRAULIC CONTROL VALVE (MANUAL) OUTLET SECTION – THREE AND FOUR FUNCTION (4/2014 )
• 32.21. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) ASSEMBLY – THREE FUNCTION
• 32.22. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) ASSEMBLY – FOUR AND FIVE FUNCTION
• 32.23. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) LIFT AND LOWER – THREE, FOUR, AND FIVE FUNCTION
• 32.24. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) THREE, FOUR AND FIVE FUNCTION – POPPET VALVES
• 32.25. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) TILT SECTION – THREE, FOUR, AND FIVE FUNCTION
• 32.26. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) AUXILIARY ONE SECTION – THREE, FOUR AND FIVE FUNCTION
• 32.27. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) AUXILIARY TWO SECTION – FOUR AND FIVE FUNCTION
• 32.28. HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC) OUTLET SECTION – THREE, FOUR AND FIVE FUNCTION
• 32.29. TILT CYLINDER INSTALLATION
• 32.30. TILT CYLINDER
• 32.31. TILT HOSES
• 32.32. AUXILIARY HOSES
• 32.33. VENT LINE GROUP SINGLE HYDRAULIC TANK – GASOLINE AND LPG ( 4/2014 (LPG ONLY(LPG ONLY))
• 32.34. HOIST HOSE AND ATTACHING PARTS
• 32.35. PRESSURE REGULATOR
• 33. Mast-Two Stage Limited Free-Lift
• 33.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 33.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 33.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT ( 12/2012)
• 33.4. MAIN LIFT TWO STAGE LIMITED FREE-LIFT (1/2013 )
• 33.5. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – S80FT
• 33.6. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT – S100-120FT
• 33.7. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 33.8. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 33.9. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 33.10. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 33.11. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 34. Mast-Two Stage Full Free-Lift
• 34.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT – S80-120FT
• 34.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT – S80-120FT ( 12/2012)
• 34.3. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT – S80-120FT (1/2013 )
• 34.4. MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT – S80-120FT
• 34.5. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT – S80-120FT
• 34.6. HEADER HOSE TWO STAGE FULL FREE-LIFT – S80-120FT
• 34.7. CARRIAGE TWO STAGE FULL FREE-LIFT – S80-120FT
• 34.8. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 34.9. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 34.10. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 35. Mast-Three Stage Full Free-Lift
• 35.1. OUTER MAST THREE STAGE FULL FREE-LIFT ( 12/2012)
• 35.2. OUTER MAST THREE STAGE FULL FREE-LIFT (1/2013 )
• 35.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 35.4. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 35.5. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 35.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 35.7. FREE-LIFT THREE STAGE FULL FREE-LIFT ( 12/2012)
• 35.8. FREE-LIFT THREE STAGE FULL FREE-LIFT (1/2013 )
• 35.9. FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT
• 35.10. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 35.11. CARRIAGE THREE STAGE FULL FREE-LIFT
• 35.12. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
• 35.13. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 35.14. AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
• 36. OPTIONS