Hyster W40ZA (C453), W20ZR, W30ZR (C455) Parts Manual

Description

• Model List:
  • W40ZA (C453), W20ZR, W30ZR (C455)

• 1. FRAME/DRIVE UNIT
• 1.1. COVERS AND COWL PLUGS
• 1.2. FORKS HOOK TYPE CARRIAGE
• 1.3. FORKS OPTIONAL LATCH
• 1.4. LOAD BACKREST
• 1.5. OPERATOR GUARD
• 1.6. BATTERY SPACER
• 1.7. DRIVE WHEEL AND TIRE AND STATIC STRAP
• 1.8. MASTER DRIVE UNIT AND ATTACHING PARTS
• 2. ELECTRICAL SYSTEM
• 2.1. ELECTRICAL ARRANGEMENT
• 2.2. TRACTION MOTOR AND BRAKE ASSEMBLY
• 2.3. TRACTION MOTOR ASSEMBLY
• 2.4. BATTERY DISCONNECT
• 2.5. CONTROL PANEL ASSEMBLY C455, AND C453 WITH AUXILIARY FUNCTION
• 2.6. CONTROL PANEL ASSEMBLY C453 WITHOUT AUXILIARY FUNCTION
• 2.7. WIRE HARNESS HYDRAULIC PUMP – WITHOUT AUXILIARY FUNCTION, C453
• 2.8. WIRE HARNESS HYDRAULIC PUMP – WITH AUXILIARY FUNCTION, C453
• 2.9. WIRE HARNESS HYDRAULIC PUMP – C455
• 2.10. WIRE HARNESS SINGLE AND DOUBLE REACH – C455
• 2.11. WIRE HARNESS SINGLE AND DOUBLE REACH – C455 – ALTERNATE CONFIGURATION
• 2.12. JUMPER HARNESS HYDRAULIC FUNCTION
• 2.13. WIRE HARNESS MAIN TRUCK – WITHOUT AUXILIARY FUNCTION
• 2.14. WIRE HARNESS MAIN TRUCK – WITH AUXILIARY FUNCTION
• 2.15. WIRE HARNESS TELEMETRY – POWER ( 8/2017)
• 2.16. WIRE HARNESS TELEMETRY – POWER (8/2017 )
• 2.17. WIRE HARNESS TELEMETRY – DISPLAY, UPPER
• 2.18. WIRE HARNESS TELEMETRY – DISPLAY, LOWER
• 2.19. WIRE HARNESS TELEMETRY – INTERLOCK
• 2.20. WIRE HARNESS HORN RELAY
• 3. STEER HANDLE/BRAKE SYSTEM
• 3.1. TILLER HEAD ASSEMBLY
• 3.2. TILLER HANDLE
• 4. Load Wheel
• 4.1. LOAD WHEEL SINGLE
• 4.2. LOAD WHEEL SINGLE – ALTERNATE CONFIGURATION
• 4.3. LOAD WHEEL TANDEM
• 4.4. LOAD WHEEL TANDEM – ALTERNATE CONFIGURATION
• 5. HYDRAULIC SYSTEM
• 5.1. HYDRAULIC SYSTEM
• 5.2. HYDRAULIC PUMP AND MOTOR ASSEMBLY C453 WITHOUT AUXILLIARY FUNCTION
• 5.3. HYDRAULIC PUMP AND MOTOR ASSEMBLY C455, AND C453 WITH AUXILIARY FUNCTION
• 5.4. MAST HOSE CONNECTIONS
• 6. MAST-TWO STAGE LIMITED FREE-LIFT – C453
• 6.1. OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT
• 6.2. CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT
• 6.3. LIFT CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT
• 6.4. ATTACHMENT CABLE TWO STAGE LIMITED FREE-LIFT
• 6.5. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
• 6.6. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT
• 7. MAST-TWO STAGE LIMITED FREE-LIFT – C455
• 7.1. OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT
• 7.2. CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT
• 7.3. LIFT CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT
• 7.4. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT
• 8. MAST-THREE STAGE FULL FREE-LIFT – C453
• 8.1. OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT
• 8.2. CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT
• 8.3. LIFT CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT
• 8.4. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 8.5. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 8.6. HEADER HOSE THREE STAGE FULL FREE-LIFT
• 9. MAST-THREE STAGE FULL FREE-LIFT – C455
• 9.1. OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT
• 9.2. SHEAVES AND CHAIN ANCHORS THREE STAGE FULL FREE-LIFT
• 9.3. LIFT CYLINDER AND HYDRAULIC INSTALLATION THREE STAGE FULL FREE-LIFT – REACH CARRIAGE SHEET 1 OF 2
• 9.4. LIFT CYLINDER AND HYDRAULIC INSTALLATION THREE STAGE FULL FREE-LIFT – REACH CARRIAGE SHEET 2 OF 2
• 9.5. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 9.6. FREE-LIFT ASSEMBLY THREE STAGE FULL FREE-LIFT
• 9.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 9.8. ATTACHMENT CABLE THREE STAGE FULL FREE-LIFT
• 10. Carriage
• 10.1. CARRIAGE TWO STAGE LIMITED FREE-LIFT – W20-30ZR
• 10.2. CARRIAGE THREE STAGE FULL FREE-LIFT – W20-30ZR
• 10.3. CARRIAGE TWO STAGE LIMITED FREE-LIFT – W40Z
• 10.4. CARRIAGE THREE STAGE FULL FREE-LIFT – W40Z
• 10.5. SIDE-SHIFT CARRIAGE C453
• 10.6. SINGLE REACH ASSEMBLY W20-30ZR
• 10.7. FRAME WELDMENT SINGLE REACH ASSEMBLY – W20-30ZR
• 10.8. SINGLE REACH ARMS W20-30ZR
• 10.9. CHAIN GUARD SINGLE REACH – W20-30ZR
• 10.10. FRONT END MECHANISM
• 10.11. REACH CYLINDER ASSEMBLY
• 10.12. HYDRAULIC HOSES SINGLE REACH – W20-30ZR
• 10.13. WIRE HARNESS AND HYDRAULIC HOSES SINGLE REACH – W20-30ZR
• 10.14. REACH CARRIAGE ASSEMBLY WITH SIDE-SHIFT
• 10.15. REACH CARRIAGE ASSEMBLY WITHOUT SIDE-SHIFT
• 11. OPTIONS
• 11.1. BATTERY ROLLER
• 11.2. TELEMETRY OPTIONS
• 11.3. TELEMETRY OPTIONS BUZZER ASSEMBLY
• 12. FIELD SERVICE KITS
• 12.1. TRAVEL ALARM KITS C453
• 12.2. HANDLE UPGRADE KITS
• 12.3. HORN RELAY KIT
• 12.4. TELEMETRY KITS
• 13. NUMERICAL INDEX