JCB Control Panels Service Manual 9813-2550

Description

• Model List:
  • Control Panels

• 1. Description and Main Features …………………………………………………………….1
• 2. Front Panel Components …………………………………………………………………….2
• 3. Backside Components ………………………………………………………………………..5
• 4. Connection Terminals …………………………………………………………………….5
• 5. Micro-switches ………………………………………………………………………………6
• 6. Port RJ11 ……………………………………………………………………………………..7
• 7. Operation Modes ……………………………………………………………………………….8
• 8. Recommendations ………………………………………………………………………..8
• 9. Operation Modes …………………………………………………………………………..8
• 10. Connection Diagram …………………………………………………………………………..9
• 11. Technical Features …………………………………………………………………………..10
• 12. Most Outstanding Advantages …………………………………………………….. 11
• 13. CP1 and CP2 Digital Control Panels
• 14. Introduction ……………………………………………………………………………………..12
• 15. The Panel provides the following readings of the Electric Mains supply: …
• 16. 12
• 17. The panel provides the following Engine features information: …………..12
• 18. The panel controls the following functions of the engine: …………………..12
• 19. Password ……………………………………………………………………………………13
• 20. Control Panel Front Views …………………………………………………………………14
• 21. CP1 …………………………………………………………………………………………..14
• 22. CP2 …………………………………………………………………………………………..15
• 23. Control Panel Push Buttons ………………………………………………………………16
• 24. Operating Mode Buttons ………………………………………………………………16
• 25. Command buttons ……………………………………………………………………….16
• 26. Display Buttons …………………………………………………………………………..17
• 27. Contactors Buttons (CP2 only) ………………………………………………………17
• 28. Data LED’s ……………………………………………………………………………………..18
• 29. Engine Status LED’s …………………………………………………………………….18
• 30. Alarm LED’s ……………………………………………………………………………….18
• 31. Electric Power Status LED’s ………………………………………………………….19
• 32. Starting and Stopping – Manual Mode …………………………………………………20
• 33. Starting ………………………………………………………………………………………20
• 34. Stopping …………………………………………………………………………………….20
• 35. Starting and Stopping – Automatic Mode ……………………………………………..21
• 36. Operational Modes …………………………………………………………………………..22
• 37. Test Mode (CP2 only) …………………………………………………………………..22
• 38. Block Mode (CP1 only) …………………………………………………………………22
• 39. Block Mode (CP2 only) …………………………………………………………………22
• 40. Activation of Contactors (CP2 only) ……………………………………………….23
• 41. Linking Generators and Transfer Panels …………………………………………23
• 42. Maintenance ……………………………………………………………………………………24
• 43. Working Counters ………………………………………………………………………..24
• 44. Maintenance Counters …………………………………………………………………24
• 45. Fault History ……………………………………………………………………………….25
• 46. Equipment List …………………………………………………………………………….25
• 47. Alarms ……………………………………………………………………………………………26
• 48. Engine Alarms …………………………………………………………………………….26
• 49. Generator Set Alarms …………………………………………………………………..27
• 50. Mains Alarms (CP2 only) ………………………………………………………………27
• 51. Programmable Alarms and Inputs ………………………………………………….28
• 52. Transfer Fuel Pump (Optional) …………………………………………………………..36
• 53. Gauging system for the fuel tank: …………………………………………………..36
• 54. Inputs and Outputs …………………………………………………………………………..37
• 55. Digital Inputs ……………………………………………………………………………….38
• 56. Annex I
• 57. Parameters Tables ……………………………………………………………………………43
• 58. Annex Il Device Display
• 59. Figures and Readings ………………………………………………………………………55
• 60. Status of the Device …………………………………………………………………….55
• 61. Generator Figures Displayed ………………………………………………………..55
• 62. Engine Status Display ………………………………………………………………….55
• 63. Control Board Status Display. ………………………………………………………..56
• 64. Power and Energy Display ……………………………………………………………57
• 65. Failures Record …………………………………………………………………………..58
• 66. Control Board Maintenance ……………………………………………………………….59
• 67. Introducing Password …………………………………………………………………..59
• 68. Inputs and Outputs ………………………………………………………………………60
• 69. Counters …………………………………………………………………………………….61
• 70. List of Failures …………………………………………………………………………….62
• 71. Events ……………………………………………………………………………………….62
• 72. Date-Hour …………………………………………………………………………………..65
• 73. Language Selection ……………………………………………………………………..65
• 74. Control Board Programming ………………………………………………………….66
• 75. Annex lll Dimensions, Connections and Mechanisation
• 76. Measurements Module ……………………………………………………………………..68
• 77. Visualisation Module …………………………………………………………………………76
• 78. Annex lV CAN Communications
• 79. Introduction ……………………………………………………………………………………..79
• 80. Topology …………………………………………………………………………………………80
• 81. Wiring …………………………………………………………………………………………….81
• 82. Wiring Diagrams ………………………………………………………………………………83
• 83. Annex V Telesignal
• 84. Communication Option by Digital Outputs ……………………………………………86
• 85. Introduction …………………………………………………………………………………86
• 86. Telesignal Components ………………………………………………………………..86
• 87. Telesignal Programming ……………………………………………………………….88
• 88. Wiring of the Telesignal Option ………………………………………………………89
• 89. Annex VI CCrs
• 90. Communication Option via Modem …………………………………………………….96
• 91. Introduction …………………………………………………………………………………96
• 92. CCrs Installation ………………………………………………………………………….96
• 93. DSE Model 8610 and 8620 AMF Controller
• 94. Installation ………………………………………………………………………………………98
• 95. Terminal Description …………………………………………………………………….98
• 96. Analogue Sensors ……………………………………………………………………..101
• 97. Magnetic Pick-up, CAN and Expansion ………………………………………..102
• 98. V1 Load switching and Generator Voltage Sensing ………………………..104
• 99. V2 Mains Voltage Sensing (DSE8620 Only) ………………………………….105
• 100. Generator Current Transformers ………………………………………………….106
• 101. Mains Current Transformers (DSE 8620 Only) ………………………………107
• 102. Configurable Digital Inputs ………………………………………………………….108
• 103. PC Configuration Interface Connector ………………………………………….109
• 104. RS485 Connector ……………………………………………………………………… 110
• 105. RS232 Connector ……………………………………………………………………… 110
• 106. Description of Controls …………………………………………………………………… 111
• 107. DSE 8610 Automatic Mains Failure (AMF) Control Module below: …… 111
• 108. Viewing the Instrument Pages …………………………………………………….. 115
• 109. Viewing The Event Log ………………………………………………………………124
• 110. User Configurable Indicators ……………………………………………………….125
• 111. Operation ………………………………………………………………………………………126
• 112. Control ……………………………………………………………………………………..126
• 113. Control Push- Buttons (DSE 8610 Only) ……………………………………….127
• 114. Dummy Load- Load Shedding Control ………………………………………….131
• 115. Stop Mode ………………………………………………………………………………..132
• 116. Automatic Operation (DSE 8620 Only) …………………………………………133
• 117. Manual Operation ………………………………………………………………………137
• 118. Test Operation (DSE 8620 Only) ………………………………………………….139
• 119. Protections ……………………………………………………………………………………141
• 120. Protections Disabled ………………………………………………………………….141
• 121. Indications ………………………………………………………………………………..144
• 122. Warnings ………………………………………………………………………………….145
• 123. High Current Warning Alarm ……………………………………………………….147
• 124. Shutdowns ………………………………………………………………………………..148
• 125. Electrical Trips …………………………………………………………………………..150
• 126. High Current Shutdown – Electrical Trip Alarm ……………………………….152
• 127. Earth Fault Shutdown – Electrical Trip Alarm ………………………………….154
• 128. Short Circuit Alarm …………………………………………………………………….155
• 129. Rocof-Vector Shift…………………………………………….. (DSE 8620 Only) 156
• 130. Scheduler ……………………………………………………………………………………..157
• 131. Stop Mode ………………………………………………………………………………..157
• 132. Manual Mode …………………………………………………………………………….157
• 133. Auto Mode ………………………………………………………………………………..157
• 134. Synchroscope Operation …………………………………………………………………158
• 135. Commissioning ………………………………………………………………………………159
• 136. Commissioning Screens ……………………………………………………………..159
• 137. Front Control Configuration ……………………………………………………………..160
• 138. Accessing The Main Front Panel Configuration Editor …………………….160
• 139. Adjustable Parameters ……………………………………………………………….163
• 140. Accessing The ‘running’ Configuration Editor ………………………………..166
• 141. Fault Finding ………………………………………………………………………………….169
• 142. DSE Model 8660 ATS and Mains Controller
• 143. Introduction ……………………………………………………………………………………171
• 144. Specifications ………………………………………………………………………………..172
• 145. Part Numbering …………………………………………………………………………172
• 146. Installation …………………………………………………………………………………….173
• 147. Terminal Description …………………………………………………………………..173
• 148. Load Current T …………………………………………………………..ransformer 180
• 149. Typical Arrangement of Dsenet® …………………………………………………185
• 150. Description of Controls ……………………………………………………………………186
• 151. DSE8660 AMF Control Module ……………………………………………………186
• 152. Quickstart Guide ………………………………………………………………………..187
• 153. Viewing the Instrument pages ……………………………………………………..190
• 154. Viewing the Event Log …………………………………………………………………….193
• 155. User Configurable Indicators ……………………………………………………………194
• 156. Controls ………………………………………………………………………………………..196
• 157. Operation ………………………………………………………………………………………198
• 158. Alternative Configurations …………………………………………………………..198
• 159. Stop Mode ………………………………………………………………………………..198
• 160. Automatic mode ………………………………………………………………………..198
• 161. Manual Mode …………………………………………………………………………….200
• 162. Test Mode …………………………………………………………………………………201
• 163. Protections ……………………………………………………………………………………202
• 164. Indications ………………………………………………………………………………..202
• 165. Warnings ………………………………………………………………………………….204
• 166. Electrical Trips …………………………………………………………………………..205
• 167. Scheduler …………………………………………………………………………………205
• 168. Front Panel Configuration …………………………………………………………..206
• 169. Accessing The Main Front Panel Configuration Editor …………………….207
• 170. Accessing the ‘Running’ Configuration Editor ……………………………….. 211
• 171. Commissioning ………………………………………………………………………………213
• 172. Pre-Commissioning ……………………………………………………………………213
• 173. Fault Finding ………………………………………………………………………………….214