Description
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Model List:
- 114E-3 Series Engine
- 1. Cover
- 2. Index and foreword
- 2.1. Index
- 2.1.1. Composition of shop manual
- 2.1.2. Table of contents
- 2.2. Foreword and general information
- 2.2.1. Safety notice
- 2.2.2. How to read the shop manual
- 2.2.3. Explanation of terms for maintenance standard
- 2.2.4. Handling of electric equipment and hydraulic component
- 2.2.5. Handling of connectors newly used for engines
- 2.2.6. How to read electric wire code
- 2.2.7. Precautions when carrying out operation
- 2.2.8. Method of disassembling and connecting pushpull type coupler
- 2.2.9. Standard tightening torque table
- 2.2.10. Conversion table
- 3. Specification
- 3.1. Specification and technical data
- 3.1.1. General
- 3.1.2. Specifications
- 3.1.3. General view
- 3.1.4. Dimensions table
- 3.1.5. Engine performance curves
- 4. Structure, function and maintenance standard
- 4.1. Intake, exhaust system
- 4.1.1. Intake system
- 4.1.2. Exhaust system
- 4.1.3. Turbocharger
- 4.2. Lubricating oil system
- 4.3. Cooling system
- 4.4. Fuel system (common rail)
- 4.5. Maintenance standard
- 4.5.1. Piston, piston ring and piston pin
- 4.5.2. Connecting rod
- 4.5.3. Vibration damper
- 4.5.4. Timing gear
- 4.5.5. Camshaft
- 4.5.6. Valve and valve guide
- 4.5.7. Rocker arm, shaft and tappet
- 4.5.8. Flywheel and flywheel housing
- 4.5.9. Oil pump
- 4.5.10. Water pump drive
- 5. Standard value table
- 5.1. Standard service value table
- 5.1.1. Standard value table for testing, adjusting and troubleshooting
- 5.1.2. Runin standard and performance test criteria
- 6. Testing and adjusting
- 6.1. Testing and adjusting
- 6.1.1. Testing and adjusting tools list
- 6.1.2. Sketches of special tools
- 6.1.3. Testing air boost pressure
- 6.1.4. Adjusting valve clearance
- 6.1.5. Testing compression pressure
- 6.1.6. Testing blowby pressure
- 6.1.7. Testing oil pressure
- 6.1.8. Handling fuel system parts
- 6.1.9. Releasing residual pressure in fuel system
- 6.1.10. Testing fuel pressure
- 6.1.11. Reduced cylinder mode operation
- 6.1.12. Noinjection cranking
- 6.1.13. Testing leakage from pressure limiter and return rate from injector
- 6.1.14. Bleeding air from fuel circuit
- 6.1.15. Testing fuel system for leakage
- 6.1.16. Handling controller highvoltage circuit
- 6.1.17. Replacing alternator belt
- 7. Troubleshooting
- 7.1. General Information on troubleshooting
- 7.1.1. Points on troubleshooting
- 7.1.2. Error and failure code table
- 7.1.3. Information in troubleshooting table
- 7.1.4. Connection table for connector pin numbers
- 7.1.5. T branch box and T branch adapter table
- 7.2. Troubleshooting of electrical system (Emode), Part 1
- 7.2.1. Troubleshooting of electrical system (Emode), Part 1
- 7.3. Troubleshooting of electrical system (Emode), Part 2
- 7.3.1. Troubleshooting of electrical system (Emode), Part 2
- 7.4. Troubleshooting of mechanical system (Smode)
- 7.4.1. Troubleshooting of mechanical system (Smode)
- 8. Disassembly and assembly
- 8.1. General information on disassembly and assembly
- 8.1.1. How to read this manual
- 8.1.2. Coating materials list
- 8.1.3. Special tool list
- 8.2. Disassembly and assembly, Part 1
- 8.2.1. Disassembly and assembly
- 8.3. Disassembly and assembly, Part 2
- 8.3.1. Disassembly and assembly
- 8.4. Disassembly and assembly, Part 3
- 8.4.1. Disassembly and assembly
- 9. Repair and Replacement of parts
- 9.1. Information related repair and replacement
- 9.1.1. Special tool table
- 9.2. Parts related to cylinder head
- 9.2.1. Dimensions of cylinder heads
- 9.2.2. Checking of valves
- 9.2.3. Pressure test
- 9.2.4. Vacuum test of valve seat insert
- 9.2.5. Cleaning and checking of cylinder head bolts
- 9.3. Parts related to cylinder block
- 9.3.1. Replacement of camshaft bushings
- 9.3.2. Cleaning and checking of cylinder liners before reuse
- 9.3.3. Cleaning and checking of pistons before reuse
- 9.3.4. Cleaning and checking of crankshafts before reuse
- 9.3.5. Replacement of crankshaft gears
- 9.3.6. Cleaning and checking of main bearings before reuse
- 9.3.7. Cleaning and checking of main bearing metal caps and mounting bolts before reuse
- 9.3.8. Cleaning and checking of connecting rod bearings before reuse
- 9.3.9. Cleaning and checking of connecting rods before reuse
- 9.3.10. Checking of connecting rods for bending and twisting
- 9.3.11. Replacement of connecting rod bushings
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