Komatsu 6D114 Series Engine Shop Manual SMEE1140C0

Description

• Model List:
  • 6D114 Series Engine

• 1. COVER
• 2. FOREWORD
• 3. CONTENTS
• 4. SECTION IINTRODUCTION
• 4.1. About the Manual (204002)
• 4.2. How to Use the Manual (204003)
• 4.3. Symbols (204004)
• 4.4. Illustrations (204005)
• 4.5. General Safety Instructions (204006)
• 4.6. General Repair Instructions (204007)
• 4.7. General Cleaning Instructions (204008)
• 4.8. Acronyms and Abbreviations (204009)
• 5. SECTION EENGINE IDENTIFICATION
• 5.1. Engine Identification (100001)
• 5.2. Engine Diagrams (100002)
• 6. SECTION FFAMILIARIZATION
• 6.1. Complete Engine Overview (000999)
• 6.2. Cylinder Block Overview (001999)
• 6.3. Cylinder Head Overview (002999)
• 6.4. Cam Followers/Tappets Overview (004999)
• 6.5. Fuel System Overview (005999)
• 6.6. Lubricating Oil System Overview (007999)
• 6.7. Flow Diagram, Lubricating Oil System (200002)
• 6.8. Cooling System Overview (008999)
• 6.9. Flow Diagram, Cooling System (200003)
• 6.10. Air Intake System Overview (010999)
• 6.11. Flow Diagram, Air Intake System (200004)
• 6.12. Exhaust System Overview (011999)
• 6.13. Flow Diagram, Exhaust System (200005)
• 6.14. Compressed Air System Overview (012999)
• 6.15. Electrical Equipment Overview (013999)
• 6.16. Electronic Wiring Diagrams (200007)
• 6.17. Engine Testing Overview (014999)
• 7. SECTION TSTROUBLESHOOTING SYMPTOMS
• 7.1. Troubleshooting Procedures and Techniques
• 7.2. Troubleshooting Symptom Charts
• 8. SECTION 0COMPLETE ENGINEGROUP 00
• 8.1. Service Tools
• 8.2. Engine Removal
• 8.3. Engine Installation
• 9. SECTION 5FUEL SYSTEMGROUP 05
• 9.1. Service Tools
• 9.2. AFC Assembly
• 9.3. Engine Fuel Heater, Electric
• 9.4. Fuel Injection Pumps, InLine
• 9.5. Fuel Injection Pump, InLine, Spill Port Timing
• 9.6. Fuel Pump Control Lever and Spring
• 9.7. Fuel Pump Idle Speed
• 9.8. Fuel Shutoff Valve
• 9.9. Fuel Lift Pump
• 10. SECTION 6INJECTORS AND FUEL LINESGROUP 06
• 10.1. AFC Air Tube (006001)
• 10.2. Air in Fuel (006003)
• 10.3. Fuel Drain Line Restriction (006012)
• 10.4. Fuel Drain Lines (006013)
• 10.5. Fuel Filter (SpinOn Type) (006015)
• 10.6. Fuel Inlet Restriction (006020)
• 10.7. Fuel Manifold (Drain) (006021)
• 10.8. Fuel Supply Lines(006024)
• 10.9. Injector(006026)
• 10.10. Fuel Return Overflow Valve(006044)
• 10.11. Injector Supply Lines (High Pressure)(006051)
• 11. SECTION 7LUBRICATING OIL SYSTEMGROUP 07
• 11.1. Service Tools
• 11.2. Engine Oil Heater
• 11.3. Lubricating Oil Cooler
• 11.4. Lubricating Oil Dipstick
• 11.5. Lubricating Oil Dipstick Tube
• 11.6. Lubricating Oil Filter (SpinOn)
• 11.7. Lubricating Oil Leaks
• 11.8. Lubricating Oil Pan
• 11.9. Lubricating Oil Pressure Regulator (Main Rifle)
• 11.10. Lubricating Oil Pump
• 11.11. Lubricating Oil Suction Tube (BlockMounted)
• 11.12. Lubricating Oil System
• 11.13. Lubricating Oil Thermostat
• 11.14. Lubricating Oil Analysis
• 12. SECTION 8COOLING SYSTEMGROUP 08
• 12.1. Service Tools (022001)
• 12.2. Drive Belt, Cooling Fan (008002)
• 12.3. Coolant Filter (008006)
• 12.4. Coolant Filter Head (008007)
• 12.5. Coolant Filter Valve (008009)
• 12.6. Coolant Thermostat (008013)
• 12.7. Coolant Thermostat Housing (008014)
• 12.8. Coolant Vent Lines (008017)
• 12.9. Cooling System (008018)
• 12.10. Cooling System Air or Combustion Gas Test (008019)
• 12.11. Engine Coolant Heater (008023)
• 12.12. Fan Drive Idler Pulley Assembly (008030)
• 12.13. Fan Hub, Belt Driven (008036)
• 12.14. Fan Shroud Assembly (008038)
• 12.15. Fan Spacer and Pulley (008039)
• 12.16. Fan, Cooling (008040)
• 12.17. Radiator (008042)
• 12.18. Radiator Hoses (008045)
• 12.19. Radiator Pressure Cap (008047)
• 12.20. Supplemental Coolant Additive (SCA) (008060)
• 12.21. Water Pump (008062)
• 12.22. Belt Tensioner,Automatic(Water PUmp) (008080)
• 13. SECTION 10AIR INTAKE SYSTEMGROUP 10
• 13.1. Service Tools (022001)
• 13.2. Aftercooler Assembly (010002)
• 13.3. Air Crossover (010019)
• 13.4. Air Intake Manifold (010023)
• 13.5. Air Leaks, Air Intake and Exhaust Systems (010024)
• 13.6. ChargeAir Cooler (010027)
• 13.7. Air Intake Restriction (010031)
• 13.8. Turbocharger (010033)
• 13.9. Turbocharger Axial Clearance (010038)
• 13.10. Turbocharger Oil Drain Line (010045)
• 13.11. Turbocharger Oil Supply Line (010046)
• 13.12. Turbocharger Radial Bearing Clearance (010047)
• 13.13. Turbocharger Wastegate Actuator (010050)
• 13.14. Intake Manifold Pressure (010057)
• 13.15. Intake Manifold Air Heater Wiring Harness (010122)
• 13.16. Intake Manifold Air Heater Temperature Sensor (010123)
• 13.17. Intake Manifold Air Heater Element (010124)
• 13.18. Intake Manifold Air Heater Control Module (010125)
• 13.19. Intake Manifold Air Heater Solenoid Switch (010126)
• 13.20. Intake Manifold Air Heater Speed Sensor (010127)
• 14. SECTION 11EXHAUST SYSTEMGROUP 11
• 14.1. Exhaust Manifold, Dry
• 14.2. Exhaust Restriction
• 15. SECTION 13ELECTRICAL EQUIPMENTGROUP 13
• 15.1. Service Tools (022001)
• 15.2. Alternator (013001)
• 15.3. Alternator Bracket(013003)
• 15.4. Alternator Pulley(013006)
• 15.5. Batteries (013006)
• 15.6. Battery Cables and Connections(013009)
• 15.7. Starter Magnetic Switch(013017)
• 15.8. Starter Switch(013018)
• 15.9. Starter Solenoid(013019)
• 15.10. Starting Motor(013020)
• 15.11. Charging System Indicator(013023)
• 16. SECTION 14ENGINE TESTINGGROUP 14
• 16.1. Service Tools(022001)
• 16.2. Engine Testing (Chassis Dynamometer) (014002)
• 16.3. Engine Runin (Chassis Dynamometer) (014003)
• 16.4. Engine Runin (Without Dynamometer) (014004)
• 16.5. Engine Runin (Without Dynamometer) (014004)
• 16.6. Crankcase Blowby, Measure (014010)
• 16.7. Engine Compression (014012)
• 17. SECTION 16MOUNTING ADAPTATIONSGROUP 16
• 17.1. Service Tools(022001)
• 17.2. Flywheel(016005)
• 17.3. Flywheel Housing(016006)
• 17.4. Flywheel Housing, REPTO(016007)
• 17.5. Flywheel Ring Gear(016008)
• 17.6. Engine Mounts(016010)
• 18. SECTION VSOECIFICATIONS
• 18.1. General Engine (018015)
• 18.2. Fuel System (018016)
• 18.3. Lubricating Oil System (018017)
• 18.4. Cooling System (018018)
• 18.5. Air Intake System (018019)
• 18.6. Exhaust System (018020)
• 18.7. Electrical System (018021)
• 18.8. Engine Testing (018023)
• 18.9. Drive Belt Tension (018005)
• 18.10. Capscrew Markings and Torque Values (018009)
• 18.11. Fraction, Decimal, Millimeter Conversions (018010)
• 18.12. NewtonMeter to FootPound Conversions (018011)
• 18.13. Pipe Plug Torque Values (018012)
• 18.14. TapDrill Chart U.S. Customary and Metric (018013)
• 18.15. Weights and Measures Conversion Factors (018014)